Sign in to use this feature.

Years

Between: -

Subjects

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Journals

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Article Types

Countries / Regions

remove_circle_outline
remove_circle_outline
remove_circle_outline
remove_circle_outline

Search Results (260)

Search Parameters:
Keywords = low pressure filtration

Order results
Result details
Results per page
Select all
Export citation of selected articles as:
18 pages, 4456 KiB  
Article
Study on the Filling and Plugging Mechanism of Oil-Soluble Resin Particles on Channeling Cracks Based on Rapid Filtration Mechanism
by Bangyan Xiao, Jianxin Liu, Feng Xu, Liqin Fu, Xuehao Li, Xianhao Yi, Chunyu Gao and Kefan Qian
Processes 2025, 13(8), 2383; https://doi.org/10.3390/pr13082383 - 27 Jul 2025
Viewed by 393
Abstract
Channeling in cementing causes interlayer interference, severely restricting oilfield recovery. Existing channeling plugging agents, such as cement and gels, often lead to reservoir damage or insufficient strength. Oil-soluble resin (OSR) particles show great potential in selective plugging of channeling fractures due to their [...] Read more.
Channeling in cementing causes interlayer interference, severely restricting oilfield recovery. Existing channeling plugging agents, such as cement and gels, often lead to reservoir damage or insufficient strength. Oil-soluble resin (OSR) particles show great potential in selective plugging of channeling fractures due to their excellent oil solubility, temperature/salt resistance, and high strength. However, their application is limited by the efficient filling and retention in deep fractures. This study innovatively combines the OSR particle plugging system with the mature rapid filtration loss plugging mechanism in drilling, systematically exploring the influence of particle size and sorting on their filtration, packing behavior, and plugging performance in channeling fractures. Through API filtration tests, visual fracture models, and high-temperature/high-pressure (100 °C, salinity 3.0 × 105 mg/L) core flow experiments, it was found that well-sorted large particles preferentially bridge in fractures to form a high-porosity filter cake, enabling rapid water filtration from the resin plugging agent. This promotes efficient accumulation of OSR particles to form a long filter cake slug with a water content <20% while minimizing the invasion of fine particles into matrix pores. The slug thermally coalesces and solidifies into an integral body at reservoir temperature, achieving a plugging strength of 5–6 MPa for fractures. In contrast, poorly sorted particles or undersized particles form filter cakes with low porosity, resulting in slow water filtration, high water content (>50%) in the filter cake, insufficient fracture filling, and significantly reduced plugging strength (<1 MPa). Finally, a double-slug strategy is adopted: small-sized OSR for temporary plugging of the oil layer injection face combined with well-sorted large-sized OSR for main plugging of channeling fractures. This strategy achieves fluid diversion under low injection pressure (0.9 MPa), effectively protects reservoir permeability (recovery rate > 95% after backflow), and establishes high-strength selective plugging. This study clarifies the core role of particle size and sorting in regulating the OSR plugging effect based on rapid filtration loss, providing key insights for developing low-damage, high-performance channeling plugging agents and scientific gradation of particle-based plugging agents. Full article
(This article belongs to the Section Chemical Processes and Systems)
Show Figures

Figure 1

16 pages, 3867 KiB  
Article
Ultralow-Resistance High-Voltage Loaded Woven Air Filter for Fine Particle/Bacteria Removal
by Weisi Fan, Sanqiang Wei, Ziyun Zhang, Lulu Shi, Jun Wang, Wenlan Hao, Kun Zhang and Qiuran Jiang
Polymers 2025, 17(13), 1765; https://doi.org/10.3390/polym17131765 - 26 Jun 2025
Viewed by 393
Abstract
Conventional filters for air filtration typically feature compact nonwoven structures, which not only lead to high pressure drop, significant energy consumption, and a decay in filtration efficacy, but are also uncleanable, resulting in substantial pollution upon disposal. In this study, filters with high-voltage [...] Read more.
Conventional filters for air filtration typically feature compact nonwoven structures, which not only lead to high pressure drop, significant energy consumption, and a decay in filtration efficacy, but are also uncleanable, resulting in substantial pollution upon disposal. In this study, filters with high-voltage electrostatic loading capability were developed with a dopamine binding layer to facilitate the establishment of an Ag conductive layer on the surface of ultraloose woven structure fabrics (pore size: 73.7 μm). The high-voltage-loaded woven structure filtration (VLWF) system was constructed with a negative-ion zone, a high-voltage filtration zone, and a grounded filter. The morphological, chemical, and electrical properties of the filters and the filtration performance of the VLWF system were evaluated. The single-pass filtration efficiencies for PM2.5 and E. coli were 67.4% and 97.0%, respectively. Notably, the pressure drop was reduced to 6.2 Pa, and the quality factor reached 0.1810 Pa−1 with no detectable ozone release. After three cycles of ultrasonic cleaning, approximately 58.4% of filtration efficiency was maintained without any increase in air resistance. The removal of PM2.5 and microorganisms by this system was not solely reliant on blocking and electrostatic attraction but may also involve induced repulsion and biostructure inactivation. By integrating the ultraloose woven structure with high-voltage assistance, this VLWF system effectively balanced the requirements for high filtration efficacy and low air resistance. More importantly, this VLWF system provided a cleanable filter model that reduced the pollution associated with conventional disposable filters and lowered costs for customers. Full article
(This article belongs to the Section Polymer Applications)
Show Figures

Graphical abstract

21 pages, 1252 KiB  
Article
Research and Performance Evaluation of Low-Damage Plugging and Anti-Collapse Water-Based Drilling Fluid Gel System Suitable for Coalbed Methane Drilling
by Jian Li, Zhanglong Tan, Qian Jing, Wenbo Mei, Wenjie Shen, Lei Feng, Tengfei Dong and Zhaobing Hao
Gels 2025, 11(7), 473; https://doi.org/10.3390/gels11070473 - 20 Jun 2025
Viewed by 418
Abstract
Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling [...] Read more.
Coalbed methane (CBM), a significant unconventional natural gas resource, holds a crucial position in China’s ongoing energy structure transformation. However, the inherent low permeability, high brittleness, and strong sensitivity of CBM reservoirs to drilling fluids often lead to severe formation damage during drilling operations, consequently impairing well productivity. To address these challenges, this study developed a novel low-damage, plugging, and anti-collapse water-based drilling fluid gel system (ACWD) specifically designed for coalbed methane drilling. Laboratory investigations demonstrate that the ACWD system exhibits superior overall performance. It exhibits stable rheological properties, with an initial API filtrate loss of 1.0 mL and a high-temperature, high-pressure (HTHP) filtrate loss of 4.4 mL after 16 h of hot rolling at 120 °C. It also demonstrates excellent static settling stability. The system effectively inhibits the hydration and swelling of clay and coal, significantly reducing the linear expansion of bentonite from 5.42 mm (in deionized water) to 1.05 mm, and achieving high shale rolling recovery rates (both exceeding 80%). Crucially, the ACWD system exhibits exceptional plugging performance, completely sealing simulated 400 µm fractures with zero filtrate loss at 5 MPa pressure. It also significantly reduces core damage, with an LS-C1 core damage rate of 7.73%, substantially lower than the 19.85% recorded for the control polymer system (LS-C2 core). Field application in the JX-1 well of the Ordos Basin further validated the system’s effectiveness in mitigating fluid loss, preventing wellbore instability, and enhancing drilling efficiency in complex coal formations. This study offers a promising, relatively environmentally friendly, and cost-effective drilling fluid solution for the safe and efficient development of coalbed methane resources. Full article
(This article belongs to the Special Issue Chemical and Gels for Oil Drilling and Enhanced Recovery)
Show Figures

Figure 1

28 pages, 2556 KiB  
Article
Evaluation of the Potential of Metal–Organic Compounds ZIF-8 and F300 in a Membrane Filtration–Adsorption Process for the Removal of Antibiotics from Water
by Daniel Polak, Szymon Kamocki and Maciej Szwast
Antibiotics 2025, 14(6), 619; https://doi.org/10.3390/antibiotics14060619 - 18 Jun 2025
Viewed by 449
Abstract
Background/Objectives: Antibiotic contamination in water sources is a growing global concern, contributing to environmental degradation and the proliferation of antimicrobial resistance. Traditional treatment methods, such as advanced oxidation or high-pressure membrane processes, are often energy-intensive and economically unsustainable for large-scale or decentralized applications. [...] Read more.
Background/Objectives: Antibiotic contamination in water sources is a growing global concern, contributing to environmental degradation and the proliferation of antimicrobial resistance. Traditional treatment methods, such as advanced oxidation or high-pressure membrane processes, are often energy-intensive and economically unsustainable for large-scale or decentralized applications. This study explores the potential of two cost-effective, commercially available metal–organic frameworks (MOFs), ZIF-8 and F300, to improve the performance of membrane-based filtration–adsorption systems for removing tetracycline and sulfadiazine from water. Methods: Batch adsorption experiments were performed to evaluate the uptake capacities, kinetics, and isotherms of both MOFs toward the selected antibiotics. The membranes were modified using a low-cost silane-assisted deposition of MOF particles and tested in a microfiltration system. Removal efficiencies and water permeability were assessed and kinetic and isotherm models were applied to understand the adsorption mechanisms. Results: ZIF-8 showed superior adsorption performance, with maximum capacities of 442.2 mg/g for tetracycline and 219.3 mg/g for sulfadiazine. F300 was effective only for tetracycline. Membranes modified with ZIF-8 improved pharmaceutical removal by 187% (tetracycline) and 224% (sulfadiazine) compared to unmodified membranes. Although permeability decreased due to increased hydrophobicity, the materials and processes remained economically favorable. Conclusions: This study demonstrates that MOF-modified ceramic membranes, particularly those incorporating ZIF-8, offer a low-cost, scalable, and energy-efficient alternative for pharmaceutical removal from water. The approach combines strong environmental impact with economic viability, making it attractive for broader implementation in water treatment systems. Full article
Show Figures

Graphical abstract

17 pages, 3754 KiB  
Article
Calcium Ion Mixing Modes Govern Membrane Fouling Mitigation During Membrane-Based Recovery of Extracellular Polymeric Substances
by Da-Qi Cao, Yi-Xuan Song, Yun-Feng Wu, Guri Yihuo and Jing-Yi Jin
Membranes 2025, 15(6), 169; https://doi.org/10.3390/membranes15060169 - 5 Jun 2025
Viewed by 1216
Abstract
Recycling extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has garnered significant research attention. Membrane separation offers a promising approach for EPS concentration; however, membrane fouling remains a critical challenge. Previous studies demonstrate that Ca2+ addition effectively mitigates membrane [...] Read more.
Recycling extracellular polymeric substances (EPSs) from excess sludge in wastewater treatment plants has garnered significant research attention. Membrane separation offers a promising approach for EPS concentration; however, membrane fouling remains a critical challenge. Previous studies demonstrate that Ca2+ addition effectively mitigates membrane fouling. This study reveals that Ca2+ mixing modes govern membrane fouling in the dead-end ultrafiltration of both the practical EPS and model EPS [sodium algiante (SA)]. The interaction mechanisms between Ca2+ and the EPS under varied mixing conditions and their impact on filtration performance were systematically investigated. At a low Ca2+ concentration, the addition sequence critically influenced colloidal particle sizes formed via Ca2+-EPS interactions, altering the cake layer structure governing filtration resistance; these effects diminished at higher Ca2+ concentrations. In suspensions prepared by adding EPS to Ca2+ solution (EPS-Ca), a portion of the EPS became encapsulated within an EPS-Ca layer formed through Ca2+ EPS binding, reducing free EPS concentration and enlarging colloidal aggregates. This encapsulation reduced EPS-mediated membrane fouling, thereby lowering filtration resistance. Conversely, in suspensions prepared by adding Ca2+ to EPS solution (Ca-EPS), more complete Ca2+ EPS interactions formed a dense crosslinked structure with smaller colloids on membrane surfaces, intensifying fouling and resistance. Additionally, EPS-Ca exhibited higher compressibility than Ca-EPS, though both exhibited comparable filtration resistance under high-pressure conditions. These results offer critical insights into optimizing EPS ultrafiltration concentration to mitigate membrane fouling through Ca2+ addition strategies. Full article
(This article belongs to the Section Membrane Applications for Water Treatment)
Show Figures

Figure 1

22 pages, 1510 KiB  
Article
Effects of Geological and Fluid Characteristics on the Injection Filtration of Hydraulic Fracturing Fluid in the Wellbores of Shale Reservoirs: Numerical Analysis and Mechanism Determination
by Qiang Li, Qingchao Li, Fuling Wang, Jingjuan Wu, Yanling Wang and Jiafeng Jin
Processes 2025, 13(6), 1747; https://doi.org/10.3390/pr13061747 - 2 Jun 2025
Cited by 1 | Viewed by 464
Abstract
To mitigate the influence of wellbore heat transfer on the physicochemical properties of water-based fracturing fluids in the high-temperature environments of low-permeability shale reservoirs, this study investigates the fluid filtration behavior of water-based fracturing fluids within the wellbore under such reservoir conditions. A [...] Read more.
To mitigate the influence of wellbore heat transfer on the physicochemical properties of water-based fracturing fluids in the high-temperature environments of low-permeability shale reservoirs, this study investigates the fluid filtration behavior of water-based fracturing fluids within the wellbore under such reservoir conditions. A wellbore heat-transfer model based on solid–liquid coupling was constructed in order to analyse the effects of different reservoir and wellbore factors on fluid properties (viscosity and filtration volume) in the water-based fracturing fluids. Concurrently, boundary conditions and control equations were established for the numerical model, thereby delineating the heat-transfer conditions extant between the water-based fracturing fluid and the wellbore. Furthermore, molecular dynamics theory and microgrid theory were utilised to elucidate the mechanisms of the alterations of the fluid properties of the water-based fracturing fluids due to wellbore heat transfer in low-permeability shale reservoirs. The findings demonstrated that wellbore heat transfer in low-permeability shale reservoirs exerts a pronounced influence on the fluid viscosity and filtration volume of the water-based fracturing fluids. Parameters such as wellbore wall thickness, heat-transfer coefficient, radius, and pressure differential introduce distinct variation trends in these fluid properties. At the microscopic scale, the disruption of intermolecular hydrogen bonds and the consequent increase in free molecular content induced by thermal effects are the fundamental mechanisms driving the observed changes in viscosity and fluid filtration. These findings may offer theoretical guidance for improving the thermal stability of water-based fracturing fluids under wellbore heat-transfer conditions. Full article
Show Figures

Figure 1

14 pages, 2107 KiB  
Article
The Differential Modulatory Effects of Potassium Supplementation on Blood Pressure, Vascular Reactivity, Glomerular Filtration Rates, and Oxidative Stress in Different Experimental Hypertensive Models
by Chukwuemeka R. Nwokocha, Javier Palacios, Melissa Kaydeen Reid, Nikolai Javier Nunes, Wesley Gray, Donovan McGrowder, Nelson N. Orie and Momoh A. Yakubu
Nutrients 2025, 17(11), 1865; https://doi.org/10.3390/nu17111865 - 29 May 2025
Viewed by 793
Abstract
High-sodium/low-potassium in the modern diet, potassium excretion, and sodium retention have all been implicated in hypertension. Objectives: This study investigated the differential effects of potassium (K⁺) supplementation on blood pressure, renal function, and oxidative stress in two experimental hypertensive rat models: L-NAME-induced [...] Read more.
High-sodium/low-potassium in the modern diet, potassium excretion, and sodium retention have all been implicated in hypertension. Objectives: This study investigated the differential effects of potassium (K⁺) supplementation on blood pressure, renal function, and oxidative stress in two experimental hypertensive rat models: L-NAME-induced (nitric oxide synthase inhibitor-induced hypertension presenting with reduced NO bioavailability, endothelial dysfunction, vasoconstriction) and DOCA-salt-induced hypertension (deoxycorticosterone acetate + salt mimics volume-dependent hypertension of hypermineralocorticoidism, low renin, high sodium retention and severe cardiac fibrosis and oxidative stress). Methods: Male Sprague Dawley rats were treated with L-NAME or DOCA-salt, with or without 0.75% KCl dietary supplementation for eight weeks. Blood pressure, vascular reactivity, serum electrolytes, renal function markers, and malondialdehyde (MDA) levels were evaluated. Results: Potassium supplementation significantly reduced (20%) mean arterial pressure and (80%) oxidative stress markers in the L-NAME model but not in the DOCA-salt model. In both hypertensive models, K⁺ reduced (15%) vascular contractile response to phenylephrine, though it did not improve acetylcholine-induced vasodilation. Notably, K⁺ supplementation improved glomerular filtration rate (eGFR), sodium–potassium ratio, and renal biomarkers (urea and creatinine) in the L-NAME model, suggesting nephroprotection. However, in the DOCA-salt group, these markers either remained unchanged or worsened. Conclusions: These findings indicate that the antihypertensive and renoprotective effects of potassium are model-specific and depend on the underlying pathophysiological mechanisms, such as nitric oxide bioavailability and mineralocorticoid sensitivity. Dietary potassium may be more effective in patients with endothelial dysfunction-dominant hypertensive subtypes compared with volume-dependent hypertension and may call for K⁺ supplementation studies to be stratified by hypertension subtype. Full article
(This article belongs to the Special Issue Antioxidants in Metabolic Disorders and Inflammatory Diseases)
Show Figures

Graphical abstract

16 pages, 11809 KiB  
Article
Multi-Layer Filter Material with a Superoleophobic Pore Size Gradient for the Coalescence Separation of Surfactant-Stabilized Oil-in-Water Emulsions
by Xingdong Wu, Ying Wang, Chengzhi Li, Lang Liu, Xiaowei Li and Cheng Chang
Processes 2025, 13(5), 1600; https://doi.org/10.3390/pr13051600 - 21 May 2025
Viewed by 518
Abstract
The performance of oil–water coalescence separation elements currently fails to meet the increasing demands of the oily wastewater treatment industry. To address this challenge, a series of fiber coalescing filters were developed through an underwater superoleophobic modification process using a simple impregnation technique. [...] Read more.
The performance of oil–water coalescence separation elements currently fails to meet the increasing demands of the oily wastewater treatment industry. To address this challenge, a series of fiber coalescing filters were developed through an underwater superoleophobic modification process using a simple impregnation technique. The effect of varying surface wettability on the separation efficiency of oil-in-water (O/W) emulsions stabilized with surfactants was investigated. The results demonstrate that, after undergoing underwater superoleophobic modification, the separation efficiency of the fiber filter material improved by 33.9%, the pressure drop was reduced by 46.1%, and the steady-state quality factor increased by 83.3%. Building upon these findings, an oil-repellent pore size gradient structure was introduced for the coalescence separation of surfactant-stabilized oil-in-water emulsions. This structure exhibited outstanding characteristics, including a low pressure drop and a high-quality factor. Furthermore, when processing emulsions stabilized with surfactants such as OP-10 (nonionic), CTAB (cationic), and SDS (anionic), the structure maintained high separation efficiencies of 93.6%, 96.4%, and 97.2%, respectively, after 10 cycles. Finally, based on experimental data and theoretical analysis, a separation mechanism for oil–water coalescence using superoleophobic pore size gradient filtration materials is proposed. This structure demonstrates significant potential for widespread application in liquid–liquid separation technologies. Full article
(This article belongs to the Special Issue Multiphase Flow Process and Separation Technology)
Show Figures

Figure 1

17 pages, 5092 KiB  
Article
Biomimetic Grooved Ribbon Aerogel Inspired by the Structure of Pinus sylvestris var. mongolica Needles for Efficient Air Purification
by Bo Zhao, Zikun Huang, Mingze Han, Bernardo Predicala, Qiushi Wang, Yunhong Liang, Mo Li, Xin Liu, Jiangtao Qi and Li Guo
Polymers 2025, 17(9), 1234; https://doi.org/10.3390/polym17091234 - 30 Apr 2025
Viewed by 438
Abstract
Air pollutants, such as particulate matter (PM) and ammonia (NH3), generated by intensive animal farming pose considerable threats to human health, animal welfare, and ecological balance. Conventional materials are often ineffective at simultaneously removing multiple pollutants, maintaining a low pressure drop, [...] Read more.
Air pollutants, such as particulate matter (PM) and ammonia (NH3), generated by intensive animal farming pose considerable threats to human health, animal welfare, and ecological balance. Conventional materials are often ineffective at simultaneously removing multiple pollutants, maintaining a low pressure drop, and ensuring durability in heavily polluted environments. Inspired by the dust-retention properties of Pinus sylvestris var. mongolica (PS) needles, this study developed a biomimetic grooved ribbon fiber using electrospinning technology. These fibers were further assembled into a three-dimensional bioinspired aerogel structure through freeze-forming technology to achieve efficient dust capture. Additionally, the introduction of UiO-66-NH2 nanoparticles significantly enhanced the properties of the aerogels for NH3 adsorption. Among the various prepared aerogels (PG, UPG-5, UPG-10, UPG-15, and UPG-20), UPG-10 demonstrated the best performance, achieving a filtration efficiency of 99.24% with a pressure drop of 95 Pa. Notably, it exhibited a remarkable dust-holding capacity of 147 g/m2, and its NH3 adsorption capacity reached 99.89 cm3/g, surpassing PG aerogel by 31.46 cm3/g. Additionally, UPG-10 exhibited outstanding elasticity, maintaining over 80% of its original shape after 30 compression cycles. This biomimetic aerogel presents a promising solution for air purification, contributing to improved agricultural efficiency and environmental sustainability. Full article
Show Figures

Figure 1

16 pages, 37103 KiB  
Article
Mechano-Filtering Encapsulation: A Stitching-Based Packaging Strategy Implementing Active Noise Suppression in Piezoresistive Pressure Sensors
by Yi Yu, Yingying Zhao, Tao Xue, Xinyi Wang and Qiang Zou
Micromachines 2025, 16(4), 486; https://doi.org/10.3390/mi16040486 - 20 Apr 2025
Viewed by 432
Abstract
Flexible pressure sensors face the dual challenges of weak signal extraction and environmental noise suppression in wearable electronics and human-machine interfaces. This research proposes an intelligent pressure sensor utilizing chitosan/carbon nanotube/melamine sponge (CS/CNT/MS) composites, achieving high-performance sensing through a dual-stage noise reduction architecture [...] Read more.
Flexible pressure sensors face the dual challenges of weak signal extraction and environmental noise suppression in wearable electronics and human-machine interfaces. This research proposes an intelligent pressure sensor utilizing chitosan/carbon nanotube/melamine sponge (CS/CNT/MS) composites, achieving high-performance sensing through a dual-stage noise reduction architecture that combines mechanical pre-filtration and electrical synergistic regulation. An innovative compressed-stitching encapsulation technique creates pressure sensors with equivalent mechanical low-pass filtering characteristics, actively eliminating interference signals below 3 kPa while maintaining linear response within the 3–20 kPa effective loading range (sensitivity: 0.053 kPa−1). The synergistic effects of CS molecular cross-linking and CNTs’ three-dimensional conductive network endow the device with a 72 ms response time, 24 ms recovery speed, and over 3500-cycle compression stability. Successful applications in smart sport monitoring and tactile interactive interfaces demonstrate a material-structure-circuit co-design paradigm for mechanical perception in complex environments. Full article
Show Figures

Figure 1

11 pages, 2055 KiB  
Article
Synergistic Effects of Graphene Oxide and Nanocellulose on Water-Based Drilling Fluids: Improved Filtration and Shale Stabilization
by Yerlan Kanatovich Ospanov and Gulzhan Abdullaevna Kudaikulova
Polymers 2025, 17(7), 949; https://doi.org/10.3390/polym17070949 - 31 Mar 2025
Cited by 1 | Viewed by 633
Abstract
Shale formations pose significant challenges to traditional drilling fluids, including issues such as fluid invasion, cutting dispersion, and shale swelling, contributing to wellbore instability. While oil-based drilling fluids (OBM) effectively address these challenges, concerns over their environmental impact and cost limit their widespread [...] Read more.
Shale formations pose significant challenges to traditional drilling fluids, including issues such as fluid invasion, cutting dispersion, and shale swelling, contributing to wellbore instability. While oil-based drilling fluids (OBM) effectively address these challenges, concerns over their environmental impact and cost limit their widespread adoption. Nanoparticles (NPs) have emerged as a promising frontier for enhancing the performance of water-based drilling fluids (WBDFs) in shale applications. This study examines the effectiveness of water-based drilling fluids (WBDFs) enhanced with a nanocomposite of graphene oxide (GO) and nanocellulose (NC) compared to that of conventional WBDFs. The combination of GO and NC is chosen for its synergistic effects: GO provides enhanced mechanical strength and barrier properties, while NC serves to stabilize the dispersion and improve the compatibility with WBDF matrices. The modification with NC aims to optimize the interaction between GO and the drilling fluid components, enhancing performance in regards to shale inhibition and fluid loss control. This research involved the successful synthesis and characterization of a GO/NC nanocomposite, which underwent examination through FTIR, PSD, and SEM analyses. We also evaluated the filtration properties of water-based drilling fluids (WBDF) enhanced with a graphene oxide/nanocellulose (GO/NC) nanocomposite and compared the results to those for conventional WBDF. Filtration performance was assessed under both low-temperature, low-pressure (LTLP) and high-temperature, high-pressure (HTHP) conditions, and contact angle measurements were conducted to examine the wettability of the shale. The results demonstrated that incorporating GO/NC into the WBDF reduced the filtrate volume by 17% under LTLP conditions and by 23.75% under HTHP conditions, indicating a significant improvement in filtration control. Furthermore, the GO/NC-WBDF increased the hydrophobicity of the shale, as shown by a 61° increase in the contact angle. These findings suggest that GO/NC enhances the performance of WBDF, particularly in unconventional shale formations, by reducing fluid loss and improving wellbore stability. Full article
(This article belongs to the Special Issue Processing, Characterization and Modeling of Polymer Nanocomposites)
Show Figures

Graphical abstract

17 pages, 8127 KiB  
Article
Comparative Analysis of Treatment Effects of Different Materials on Thin Oil Films
by Xiuli Wu, Bo Zheng, Haiping Dai, Yongwen Ke and Cheng Cai
Materials 2025, 18(7), 1486; https://doi.org/10.3390/ma18071486 - 26 Mar 2025
Viewed by 305
Abstract
With the continuous and rapid development of global industries, issues such as offshore oil spills, leakage of organic chemicals, and the direct discharge of industrial oily sewage have caused serious damage to the ecological environment and water resources. Efficient oil–water separation is widely [...] Read more.
With the continuous and rapid development of global industries, issues such as offshore oil spills, leakage of organic chemicals, and the direct discharge of industrial oily sewage have caused serious damage to the ecological environment and water resources. Efficient oil–water separation is widely recognized as the solution. However, there is an urgent need to address the difficulties in treating thin oil films on the water surface and the low separation efficiency of existing oil–water separation materials. In view of this, this study aims to investigate high-efficiency oil–water separation materials for thin oil films. Four types of oil–water separation materials with different materials are designed to treat thin oil films on the water surface. The effects of factors such as oil film thickness, pressure, and temperature on the oil–water separation performance of these materials are studied. The viscosities of kerosene and diesel oil are tested, and the adsorption and separation effects of the oil–water separation materials on different oil products and oily organic solvents are examined. In addition, the long-term stability of the movable and portable oil–water separation components is verified. The results show that the oil-absorbing sponge-based oil–water separation membrane has an excellent microporous structure and surface roughness, endowing the membrane surface with excellent hydrophobicity and lipophilicity, and exhibiting good oil–water separation performance. The filtration flux of oil increases with the increase in pressure and temperature. It has good adsorption and separation performance for different oil products and oily organic solvents. Moreover, it maintains stable operation performance during the 12-month long-term oil–water separation process for kerosene and diesel oil. Full article
(This article belongs to the Special Issue Sustainable Materials for Engineering Applications)
Show Figures

Figure 1

14 pages, 3033 KiB  
Article
Development and Application of Film-Forming Nano Sealing Agent for Deep Coal Seam Drilling
by Xiaoqing Duan, Wei Wang, Fujian Ren, Xiaohong Zhang, Weihua Zhang, Wenjun Shan and Chengyun Ma
Processes 2025, 13(3), 817; https://doi.org/10.3390/pr13030817 - 11 Mar 2025
Viewed by 2158
Abstract
To address the critical challenges of wellbore instability in deep coal seam drilling operations, this investigation developed an innovative organic–inorganic composite nanosealing agent (NS) through chemical modification of nano-silica. Advanced characterization techniques including Fourier Transform Infrared Spectroscopy, laser particle size analysis, and Scanning [...] Read more.
To address the critical challenges of wellbore instability in deep coal seam drilling operations, this investigation developed an innovative organic–inorganic composite nanosealing agent (NS) through chemical modification of nano-silica. Advanced characterization techniques including Fourier Transform Infrared Spectroscopy, laser particle size analysis, and Scanning Electron Microscopy revealed that the optimized NS possessed a uniform particle distribution (mean diameter 86 nm) and enhanced surface hydrophobicity, effectively mitigating particle agglomeration. Systematic experimental evaluation demonstrated the material’s multifunctional performance: the NS-enriched drilling fluid achieved an 88.7% reduction in sand bed invasion depth and 76.4% decrease in filtrate loss at optimal concentration. Notably, comparative inhibition tests showed the NS outperformed conventional KCl and KPAM inhibitors, achieving 91.2% shale rolling recovery rate and 65.3% lower swelling rate than deionized water baseline. Core flooding experiments further confirmed superior sealing capability, with 2% NS addition attaining 88% sealing efficiency for low-permeability cores (0.5 mD) and establishing a 10 MPa breakthrough pressure threshold. Field implementation in the SSM1 well at Shenmu Huineng Liangshui Coal Mine validated the technical efficacy, the NS-enhanced drilling fluid system achieved 86.7% coal seam encounter rate with zero wellbore collapse incidents, while core recovery rate improved by 32.6% to 90.4% compared to conventional systems. This research breakthrough provides a scientific foundation for developing next-generation intelligent drilling fluids, demonstrating significant potential for ensuring drilling safety and enhancing gas recovery efficiency in deep coalbed methane reservoirs. Full article
(This article belongs to the Section Chemical Processes and Systems)
Show Figures

Figure 1

17 pages, 7524 KiB  
Article
Bicomponent Electrospinning of PVDF-Based Nanofiber Membranes for Air Filtration and Oil–Water Separation
by Tianxue Feng, Lin Fu, Zhimei Mu, Wenhui Wei, Wenwen Li, Xiu Liang, Liang Ma, Yitian Wu, Xiaoyu Wang, Tao Wu, Meng Gao, Guanchen Xu and Xingshuang Zhang
Polymers 2025, 17(5), 703; https://doi.org/10.3390/polym17050703 - 6 Mar 2025
Cited by 2 | Viewed by 1486
Abstract
Particulate matter (PM) and water pollution have posed serious hazards to human health. Nanofiber membranes (NFMs) have emerged as promising candidates for the elimination of PMs and the separation of oil–water mixtures. In this study, a polyvinylidene difluoride (PVDF)-based nanofiber membrane with an [...] Read more.
Particulate matter (PM) and water pollution have posed serious hazards to human health. Nanofiber membranes (NFMs) have emerged as promising candidates for the elimination of PMs and the separation of oil–water mixtures. In this study, a polyvinylidene difluoride (PVDF)-based nanofiber membrane with an average diameter of approximately 150 nm was prepared via a double-nozzle electrospinning technology, demonstrating high-efficiency PM filtration and oil–water separation. The finer fiber diameter not only enhances PM filtration efficiency but also reduces air resistance. The high-voltage electric field and mechanical stretching during electrospinning promote high crystallization of β-phase PVDF. Additionally, the electrostatic charges generated on the surface of β-phase PVDF facilitate the adsorption of PM from the atmosphere. The introduction of polydopamine (PDA) in PVDF produces abundant adsorption sites, enabling outstanding filtration performance. PVDF-PVDF/PDA NFMs can achieve remarkable PM0.3 filtration efficiency (99.967%) while maintaining a low pressure drop (144 Pa). PVDF-PVDF/PDA NFMs are hydrophobic, and its water contact angle (WCA) is 125.9°. It also shows excellent resistance to both acidic and alkaline environments, along with notable flame retardancy, as it can self-extinguish within 3 s. This nanofiber membrane holds significant promise for applications in personal protection, indoor air filtration, oily wastewater treatment, and environmental protection. Full article
(This article belongs to the Special Issue Polymer-Based Flexible Materials, 3rd Edition)
Show Figures

Graphical abstract

15 pages, 2902 KiB  
Article
Development of a Concept for Closing the Water Cycle in the Surface Treatment of Ferrous and Non-Ferrous Metals
by Jolanta Janiszewska and Paulina Rajewska
Sustainability 2025, 17(5), 2212; https://doi.org/10.3390/su17052212 - 4 Mar 2025
Viewed by 667
Abstract
This study examines the treatment of industrial wastewater generated during vibro-abrasive steel and Zn-Al alloy parts machining in a Polish metal-processing plant. The machining process uses grinding fluids, which are sent for disposal after becoming saturated with contaminants, incurring high costs. A two-stage [...] Read more.
This study examines the treatment of industrial wastewater generated during vibro-abrasive steel and Zn-Al alloy parts machining in a Polish metal-processing plant. The machining process uses grinding fluids, which are sent for disposal after becoming saturated with contaminants, incurring high costs. A two-stage filtration process was investigated: an initial bag filtration (pore size 5 µm) followed by a low-pressure (4 bar) ultrafiltration with polyacrylonitrile membranes (30 kDa cut-off). The studies were carried out on a laboratory scale in a cross-flow system using a batch configuration. The initial filtrate flux was 0.116 mL min−1 cm−2 and 0.050 mL min−1 cm−2 for Zn-Al alloy and the steel wastewater, respectively. Key physicochemical parameters, including turbidity, COD, and TOC, were analysed for raw wastewater, feed, retentate, and permeate. Significant reductions in contaminant concentrations were achieved, with comparable total efficiencies for both the wastewaters tested. The reductions in turbidity, COD, TOC, anionic surfactants, total phosphorus and non-ionic surfactants ranged from 80% to almost 100%. A complete removal of total suspended solids was achieved. The novelty of this research lies in applying polyacrylonitrile flat-sheet membranes to treat wastewater from vibratory machining of ferrous and non-ferrous materials and recycle reclaimed water, which has not been systematically explored in previous studies. The study demonstrates the potential of low-pressure membrane filtration for wastewater recycling, offering insights into environmentally friendly and energy-efficient management of industrial wastewater. Full article
(This article belongs to the Section Waste and Recycling)
Show Figures

Figure 1

Back to TopTop