Search Results (63)

The global cement industry remains a significant contributor to carbon dioxide (CO₂) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes experimental findings on LS replacement levels, fresh-state behavior, mechanical performance (compressive, tensile, and flexural strengths), time-dependent deformation (shrinkage and creep), and durability (sulfate, acid, abrasion, and thermal) of LS-modified concretes. Statistical analysis identifies an optimal LS dosage of 20–30% (average 24%) for maximizing compressive strength and long-term durability, with 40% as a practical upper limit for tensile and flexural performance. Fresh-state tests show that workability losses at high LS content can be mitigated via superplasticizers. Drying shrinkage and creep strains decrease in a dose-dependent manner with up to 30% LS. High-volume (40%) LS blends achieve up to an 18% gain in 180-day compressive strength and >30% reduction in permeability metrics. Under elevated temperatures, 20% LS mixes retain up to 50% more residual strength than controls. In advanced systems—autoclaved aerated concrete (AAC), one-part geopolymers, and recycled aggregate composites—LS further enhances both microstructural densification and durability. In particular, LS emerges as a versatile SCM that optimizes mechanical and durability performance, supports material circularity, and reduces the carbon footprint. Full article

The transition to sustainable energy systems demands efficient recycling methods for critical raw materials like lithium. In this study, we present a new class of pH- and light-switchable flotation collectors based on isomeric derivatives of the natural product Punicine, termed inverse Punicines. These amphoteric molecules were synthesized via a straightforward four-step route and structurally tuned for hydrophobization by alkylation. Their performance as collectors was evaluated in microflotation experiments of lithium aluminate (LiAlO₂) and silicate matrix minerals such as melilite and calcium silicate. Characterization techniques including ultraviolet-visible (UV-Vis), nuclear magnetic resonance (NMR) and electron spin resonance (ESR) spectroscopy as well as contact angle, zeta potential (ζ potential) and microflotation experiments revealed strong pH- and structure-dependent interactions with mineral surfaces. Notably, N-alkylated inverse Punicine derivatives showed high flotation yields for LiAlO₂ at pH of 11, with a derivative possessing a dodecyl group attached to the nitrogen as collector achieving up to 86% recovery (collector conc. 0.06 mmol/L). Preliminary separation tests showed Li upgrading from 5.27% to 6.95%. Radical formation and light-response behavior were confirmed by ESR and flotation tests under different illumination conditions. These results demonstrate the potential of inverse Punicines as tunable, sustainable flotation reagents for advanced lithium recycling from complex slag systems. Full article

Lithium slag (LS), a by-product of lithium extraction processes, poses a significant disposal challenge during the rapid development of new energy technologies. In this study, LS was used to replace partially washed sand in the process of mortar production to compensate for the content of stone powder in sand. Five mortar mixes containing varying proportions of LS were prepared, and the macroscopic performance was evaluated. A comprehensive microscopic analysis, including microstructure observations, hydration product identification, and pore structure analysis, was conducted. The impact of LS on the chloride ion permeability of mortar was also investigated in this study. The results indicate that an increase in LS content gradually reduces the workability of the mortar, with a 39.29% decrease in fluidity when 40% of the sand is replaced with LS. Moreover, the compressive and flexural strengths of the mortar initially increase and then decrease with higher LS content. Microscopic tests reveal that 20% LS substitution significantly optimizes the pore structure of the mortar, resulting in a lower chloride ion permeability coefficient. Consequently, 20% LS substitution is recommended as the optimal dosage for use as fine aggregate in mortar. Full article

Pyrometallurgical recycling of lithium-ion batteries presents distinct advantages including streamlined processing, simplified pretreatment requirements, and high throughput capacity. However, its industrial implementation faces challenges associated with high energy demands and lithium loss into slag phases. This investigation develops an integrated reduction smelting–chloridizing volatilization process for the comprehensive recovery of strategic metals (Li, Mn, Cu, Co, Ni) from spent ternary lithium-ion batteries; calcium chloride was selected as the chlorinating agent for this purpose. Thermodynamic analysis was performed to understand the phase evolution during reduction smelting and to design an appropriate slag composition. Preliminary experiments compared carbon and aluminum powder as reducing agents to identify optimal operational parameters: a smelting temperature of 1450 °C, 2.5 times theoretical CaCl₂ dosage, and duration of 120 min. The process achieved effective element partitioning with lithium and manganese volatilizing as chloride species, while transition metals (Cu, Ni, Co) were concentrated into an alloy phase. Process validation in an induction furnace with N₂-O₂ top blowing demonstrated enhanced recovery efficiency through optimized oxygen supplementation (four times the theoretical oxygen requirement). The recovery rates of Li, Mn, Cu, Co, and Ni reached 94.1%, 93.5%, 97.6%, 94.4%, and 96.4%, respectively. This synergistic approach establishes an energy-efficient pathway for simultaneous multi-metal recovery, demonstrating industrial viability for large-scale lithium-ion battery recycling through minimized processing steps and maximized resource utilization. Full article

Rapid progress in lithium-ion batteries and AI-powered autonomous driving is poised to propel electric vehicles to a 50% share of the global automotive market by the year 2035. Today, there is a major focus on recycling electric vehicle motors, particularly on extracting rare earth elements (REEs) from NdFeB permanent magnets (PMs). This research is based on a single-furnace process concept designed to separate metal components within PM motors by exploiting the varying melting points of the constituent materials, simultaneously extracting REEs present within the PMs and transferring them into the slag phase. Thermodynamic modeling, via Factsage Equilib stream calculations, optimized the experimental process. Simulated materials substituted the PM motor, which optimized modeling-directed melting within an induction furnace. The 2FeO·SiO₂ fayalite flux can oxidize rare earth elements, resulting in slag. The neodymium oxidation reaction by fayalite exhibits a ΔG° of −427 kJ when subjected to an oxygen partial pressure ($P_{O_2}$) of 1.8 × 10⁻⁹, which is lower than that required for FeO decomposition. Concerning the FeO–SiO₂ system, neodymium, in Nd³⁺, exhibits a strong bonding with the ${\mathrm{S}\mathrm{i}\mathrm{O}}_4^{4^{-}}$ matrix, leading to its incorporation within the slag as the silicate compound, Nd₂Si₂O₇. When 30 wt.% fayalite flux was added, the resulting experiment yielded a neodymium extraction degree of 91%, showcasing the effectiveness of this fluxing agent in the extraction process. Full article

With the increasing demand for lithium resources and the enhancement of global environmental awareness, how to efficiently and environmentally develop clay-type lithium resources is of great strategic significance for future development. Clay-type lithium slag (LS) is a byproduct resulting from the extraction of lithium from clay-type lithium ores. Its primary chemical constituents include SiO₂ and Al₂O₃, and it exhibits potential pozzolanic properties. Clay-type lithium ore is of low grade, so a large amount of clay-type LS is produced during its production. In this study, calcined clay-type LS, limestone powder (LP), and cement clinker were used as the main raw materials to prepare low-carbon LC³ cementitious materials. The study focused on the effect of clay-type LS and LP on the new mixing properties, mechanical properties, hydration kinetics, and microstructure formation and transformation of the cementitious materials. The findings revealed that incorporating clay-type LS and LP significantly raised the standard consistency water demand of cement and reduced the setting time of the binding material. While clay-type LS and LP initially weakened the mechanical performance of the cement mortar, it enhanced these properties in the later stages. The compressive strength of LC-10 and LC-20 at 180 days exceeded that of the reference by 3.7% and 1.1%, respectively. In addition, the number of micropores between 3 and 20 nm in LC³ cement increased significantly. It showed that the addition of clay-type LS and LP could optimize the pore structure to some extent. According to research, the optimal content of clay-type LS and LP should not exceed 30%. This method not only consumes the solid waste of clay-type LS, but also facilitates the green and low-carbon transformation of the cement industry. Full article

Rare-earth molten-salt electrolysis slag contains a substantial quantity of rare-earth elements, rendering it a valuable secondary resource for rare-earth recovery. To achieve the efficient recovery of praseodymium (Pr), neodymium (Nd), lithium (Li), and fluorine (F) from rare-earth molten-salt electrolysis slag, this paper proposes an atmospheric alkaline leaching method. The leaching efficiency of Nd, Pr, F (95.02%), and Li (95.87%) can be reached at a NaOH concentration of 80%, a reaction temperature of 180 °C, a reaction time of 2 h, and an alkali to slag ratio of 3:1. Leaching efficiency kinetic analysis shows that the leaching processes of fluorine and lithium are both controlled by interfacial chemical reactions, with apparent activation energies of 59.06 kJ/mol and 57.33 kJ/mol, respectively. The mineral phase transformation and morphological analysis were studied by X-ray diffractometer and scanning electron microscope. The results indicated that rare-earth fluoride (REF₃) reacts with sodium hydroxide to form rare-earth hydroxide (RE(OH)₃) and soluble sodium fluoride (NaF), while LiF is converted into LiOH and enters the liquid phase. High-efficiency separation was achieved by washing with water, avoiding high-temperature energy consumption and the problem of fluorine-containing waste gas. Full article

Spent rare earth molten salt electrolytic slag (REMES) needs to be recovered not only because of its economic value of rare earth elements (REEs), lithium, and fluorine, but also for the environmental benefits. Vacuum distillation has many advantages, such as a short process and less wastewater. Aiming to find an environmentally friendly method to recover REEs, this research studied the challenges in recovering REMES by vacuum distillation and the solutions to handle these obstacles. Distillation experiments for the raw material were initially implemented and XRD, XPS, DSC, and SEM methods were used to investigate the phase changes of REMES, thus discovering that oxide impurities could transform REF₃ into REOF, which significantly affected the REEs recovery. Only 42.04% of the REEs could be evaporated at 1573 K and 0.1 Pa for 4 h with 99.99% of LiF. To tackle this issue, a fluorination pretreatment was proposed. NH₄HF₂ was utilized to transform oxide impurities, RE₂O₃, and REOF to fluorides with almost no waste gas released, significantly improving the recovery efficiency of the REEs, which was 86.23%. Therefore, this paper proposes this fluorination–vacuum distillation method, which has a short process to recover REF₃ from REMES efficiently with almost no wastewater or gas released. Full article

The issue of low resource utilization rate and high treatment cost in the disposal of construction waste and solid waste was a challenging problem. In order to seek a synergistic and efficient treatment method, based on the similarity of microstructural characteristics between clay, solid waste, and lithium slag particles, a dual-layer theory and model was used to conduct adaptive analysis at the electrochemical level, studying the solid–liquid–solid dual-layer theoretical model suitable for silicon–aluminum-phase materials. At the same time, the phenomenon of particle interface contact and the influence mechanism of ion adsorption on the surface of particles in the liquid phase were discussed, analyzing the ion selection mechanism for regulating the dual-layer of silicon–aluminum-phase materials and studying the method of clay-modified stabilization based on solid waste. Further laboratory tests and microscopic analyses were conducted to determine the engineering properties of the soil stabilized by the clay–solid waste synergistic stabilization and verified the effectiveness of the method. The research results showed that the trial soil stabilized by the theoretical model guidance was significantly stronger in unconfined compressive strength (1.44 MPa at 28 days) than the undisturbed clay (0.26 MPa at 28 days), and the scanning electron microscope (SEM) microscopic analysis results showed that the microscopic morphology of the modified stabilized soil specimen was tightly woven with a high-strength network-like structure. The research provided a theoretical basis and experimental reference for the synergistic treatment and resource utilization of waste soft soil and solid waste engineering problems. Full article

The increasing demand for lithium-ion batteries (LIBs) and the critical need for lithium make the efficient recycling of secondary resources essential. Synthetic Li-bearing phases, some with lithium contents greater than natural sources (e.g., spodumene), can occur in slags produced by the pyrometallurgical recycling of end-of-life LIBs. This study investigates both the composition of synthetic model slags reproducing LIB recycling and the recovery potential of Li-bearing phases using SEM-based automated mineralogy and batch flotation tests, respectively. In particular, the efficacy of a novel zwitterionic collector, punicine, in contrast to the conventional collector, oleic acid, was evaluated with a focus on recovering Li-aluminate as a key engineered artificial mineral (EnAM). The flotation tests demonstrated that punicine provided a higher degree of selectivity for Li-aluminate over gehlenite, along with improved recovery of fine and well-liberated particles. The enhanced performance is attributed to punicine’s unique frothing properties and phase-specific interactions. Our findings highlight punicine’s significant potential as a collector for lithium-bearing EnAMs to advance lithium recovery from complex slag materials. The applied unique methodology supports the study of reagent regimes in relation to the flotation behavior of EnAM phases and the sustainable recycling of LIBs. Full article

Aiming at the problems of low utilization rate of spodumene resources and serious environmental pollution, our team proposes a clean process to produce manganese-silicon alloy for lithium enrichment by carbothermal reduction of spodumene. In this process, the melting point and viscosity of the slag phase are very high, which affects the slag discharge and slag–metal separation. Therefore, this experiment considers the addition of CaO as a slagging agent based on the previous process and tests and analyzes the slag phase under different CaO contents. When the CaO content is 30%, the slag phase is mainly Ca₂Al₂SiO₇; the reduction rate of lithium is 99.02%; the direct yield of the alloy is 89.12%; and the melting point of the slag is 1260 °C. It can melt and wrap the alloy before removing the alloy, which has heat preservation and oxidation resistance. The viscosity of the slag at 1360 °C is 0.11 Pa·s, which is within the optimum viscosity range of the slag in actual industrial production. Experiments show that the addition of CaO is beneficial to the removal of lithium and the separation of slag and metal, which lays a good foundation for the industrialization development of the previous process and improves the economic benefits of the whole process. Full article

The amount of waste Li-Ion Batteries (LIBs) is significantly growing. Therefore, scholars and industries are exploring efficient ways to recover their valuable elements. Meanwhile, steel production generates Fe-rich slag, which is often sold for construction purposes without fully utilizing its potential metal content. Reusing this slag in LIB recycling allows simultaneous recovery of valuable elements from both waste LIBs and steel slag. This study investigates the pyrometallurgical recycling of Black Mass (BM) from a mixture of spent LIBs in the presence of Fe-rich slag (set based on Electric Arc Furnace (EAF) slag), with a focus on the evaporation of Li and F, the critical volatile elements in the BM, at 1500 °C. The effects of basicity (B2), MgO content, and flux amount on Li and F evaporation were studied using a central composite experimental design, showing that while the effects of MgO content and flux amount were insignificant, B2 had a linear effect on Li and a quadratic effect on F evaporation. Thermodynamic and viscosity calculations suggest that higher B2 improves ion mobility, facilitating the evaporation mechanism. However, for F, its dual role at different B2 levels leads to an evaporation trend different from that of Li. Keeping B2 within a midrange seems to balance Li evaporation efficiency while limiting F evaporation. Full article

The increasing use of lithium-containing materials highlights the urgent need for their recycling to preserve resources and protect the environment. Lithium-containing slags, produced during the pyrometallurgical process in lithium-ion battery recycling, represent an essential resource for lithium recovery efforts. While multiple methods for lithium recycling exist, it is crucial to emphasize environmentally sustainable approaches. This study employs dry forced triboelectrification (FTC) to recover valuable components from slag powder, commonly known as engineered artificial minerals (EnAMs). The FTC method is used to change the charge of the target material and achieve a neutral state while other materials remain charged. The downstream electrostatic separator enables the charged particles to be separated from the target material, which in this study is lithium aluminate. The results show that the method is effective, and lithium aluminate can be successfully enriched. Full article

As the demand for environmental sustainability grows in the global construction industry, traditional cement production faces significant challenges due to high energy consumption and substantial CO₂ emissions. Therefore, developing low-carbon, high-performance alternative cementitious materials has become a research focus. This paper proposes a new low-carbon cement (alkali-activated lithium slag-fly ash composite cement, ALFC) as a substitute for traditional cement. First, the alkali activation reactivity of lithium slag (LS) is enhanced through calcination and grinding, revealing the reasons behind its improved reactivity. Then, alkali-activated LS and fly ash were partially used to replace cement to prepare ALFC, and the effects of the water-to-binder ratio (W/B), LS content, and NaOH addition on the flowability and mechanical properties of ALFC were investigated. XRD, SEM/EDS, and TG/DTG analyses were conducted to examine its hydration products and microstructure, revealing the hydration mechanism. The results show that the flowability of ALFC increases with W/B but decreases with a higher LS content. When W/B is 0.325 and the LS content is 25 wt.%, flowability reaches 200 mm, meeting construction requirements. LS calcined at 700 °C for 1 h significantly enhanced ALFC’s 90-day flexural and compressive strengths by 39.73% and 58.47%, respectively. The primary hydration products of ALFC are C-S-H, N-A-S-H, and C-A-S-H gels, with their content increasing as the NaOH concentration rises. The optimal NaOH concentration and LS content for ALFC are 2 mol/L and 25 wt.%, respectively. Full article

In this work, lithium was preferentially recovered through the low-acid leaching from rare earth molten salt electrolytic slag (REMSES) with a leaching temperature of 60 °C. The influence on lithium extraction was investigated in detail in different leaching conditions. The optimal conditions were as follows: liquid-to-solid ratio (10 mL/g), sulfuric acid concentration (0.8 mol/L), leaching time (60 min) and leaching temperature (60 °C). This yielded a lithium extraction rate of 98.52% and a lithium carbonate purity of 99.5%. It was fitted using an empirical model; the kinetics showed that internal diffusion control conformed to the low-acid leaching reaction, which had an apparent activation energy of 10.81 kJ/mol for lithium. The total profit from the whole process was USD 0.2576 when dealing with 1.0 kg of REMSES. Moreover, in the sulfuric acid system, the leaching reaction mechanism was carefully investigated between 30 and 90 °C. An innovative process of recovering lithium from REMSES was achieved with environmental friendliness and good economic returns. Compared to traditional leaching using concentrated sulfuric acid, this cleaner recycling method conforms to the concept of green, low-carbon sustainable development, with high lithium selectivity, low impurity content in the filtrate and low acid consumption. Full article