Search Results (35)

Additive manufacturing (AM) has brought significant breakthroughs to the construction sector, such as the ability to fabricate complex geometries, enhance efficiency, and reduce both material usage and construction waste. However, several challenges must still be addressed to fully transition from conventional construction practices to innovative and sustainable green alternatives. This study investigates the use of non-cementitious traditional mixtures for green construction applications through 3D printing using Liquid Deposition Modeling (LDM) technology. To explore the development of mixtures with enhanced physical and mechanical properties, natural pine and cypress wood shavings were added in varying proportions (1%, 3%, and 5%) as sustainable additives. The aim of this study is twofold: first, to demonstrate the printability of these eco-friendly mortars that can be used for conservation purposes and overcome the challenges of incorporating bio-products in 3D printing; and second, to develop sustainable composites that align with the objectives of the European Green Deal, offering low-emission construction solutions. The proposed mortars use hydrated lime and natural pozzolan as binders, river sand as an aggregate, and a polycarboxylate superplasticizer. While most studies with bio-products focus on traditional methods, this research provides proof of concept for their use in 3D printing. The study results indicate that, at low percentages, both additives had minimal effect on the physical and mechanical properties of the tested mortars, whereas higher percentages led to progressively more significant deterioration. Additionally, compared to molded specimens, the 3D-printed mortars exhibited slightly reduced mechanical strength and increased porosity, attributable to insufficient compaction during the printing process. Full article

Sustainable architectural heritage conservation focuses on preserving historical buildings while promoting environmental sustainability. It involves using eco-friendly materials and methods to ensure that the cultural value of these structures is maintained while minimizing their ecological impact. In this paper, the use of the hydroxyapatite (HAp) in various combinations on masonry samples is presented, with the aim of identifying the ideal solution to be applied to an entire historical building in Banloc monument. The new solution has various advantages: compatibility with historical lime mortars (chemical and physical), increased durability under aggressive environmental conditions, non-invasive and reversible, aligning with conservation ethics, bioinspired material that avoids harmful synthetic additives, preservation of esthetics—minimal visual change to treated surfaces, and nanostructural (determined via SEM and AFM) reinforcement to improve cohesion without altering the porosity. An innovative approach involving hydroxiapatite addition to commercial mortars is developed and presented within this paper. Physico-chemical, mechanical studies, and architectural and economic trends will be addressed in this paper. Some specific tests (reduced water absorption, increased adhesion, high mechanical strength, unchanged chromatic aspect, high contact angle, not dangerous freeze–thaw test, reduced carbonation test), will be presented to evidence the capability of hydroxyapatite to be incorporated into green renovation efforts, strengthen the consolidation layer, and focus on its potential uses as an eco-material in building construction and renovation. The methodology employed in evaluating the comparative performance of hydroxyapatite (HAp)-modified mortar versus standard Baumit MPI25 mortar includes a standard error (SE) analysis computed column-wise across performance indicators. To further substantiate the claim of “optimal performance” at 20% HAp addition, independent samples t-tests were performed. The results of the independent samples t-tests were applied to three performance and cost indicators: Application Cost, Annualized Cost, and Efficiency-Cost-Performance (ECP) Index. This validates the claim that HAp-modified mortar offers superior overall performance when considering efficiency, cost, and durability combined. Full article

The use of binders in construction dates back to antiquity, with lime-based materials historically playing a significant role. However, the 20th century brought the widespread replacement of lime with Portland cement (PC), for its superior mechanical strength, durability, and faster setting time. Despite these advantages, the restoration of historic masonry structures has revealed the incompatibility of PC with traditional materials, leading to damage due to increased brittleness, stiffness, and reduced permeability. Consequently, lime mortars remain the preferred choice for heritage conservation. To enhance their durability while maintaining compatibility with historic materials, the incorporation of carbon-based nanoparticles has gained attention. This study investigated the impact of the carbon nanotubes (CNTs) additive on two types of lime-based mortars, calcium lime (CL) and hydraulic lime (HL), evaluating structural and mechanical properties, heat transport characteristics, and hygric properties after modification by CNTs with dosages of 0.1%, 0.3%, and 0.5% binder weight. Incorporation of CNTs into CL mortar resulted in an increase in mechanical strength and slight reduction in heat transport and water absorption due to changes in porosity. The addition of CNTs into HL mortars reduced porosity, pore size distribution, and other depending characteristics. The utilisation of CNTs as an additive in the investigated lime-based composites has been identified as a potentially effective approach for the reinforcement and functionalisation of these composite materials, as they exhibited enhanced mechanical resistance while preserving their other engineering properties, making them well suited for use as compatible mortars in building heritage repairs. Full article

The use of recycled burnt clay brick sand (RBS) and recycled concrete sand (RCS) in historical lime-based repair mortars can reduce the environmental impact caused by construction and demolition waste disposal. This study examined the use of fine recycled concrete and recycled brick aggregates for the production of historical repair mortars using hydraulic lime binder and the influence of the resulting mortars on the performance of historical buildings in reduced scale walls (stacks). Natural-river-sand mortar (NSM) was used as control. Results showed that the recycled-burnt-brick-sand mortar (RBSM) performed better in terms of strength compared to the recycled-concrete sand (RCSM) and the NSM mortars. At the age of 7 and 28 days, the flexural strength of the RBSM and the RCSM was 131% and 44%, respectively, and 300% and 68% above that of the control mortar. The 45-day flexural strength of the NSM and RCSM was similar whilst the RBSM mortar’s strength was 177% higher. The compressive strength followed similar trend. On the other hand, the strength and modulus of elasticity of the stacks were found to be largely influenced by the strength of the brick units. Full article

In order to revitalize and preserve the Paimogo Fort, a Portuguese coastline military fortification built in 1674 and classified as of public interest since 1957, several lime-based repair rendering mortars were developed, considering the compatibility requirements with the original ones. In this investigation, the different lime-based mortar compositions proposed are briefly described and their main physical and mechanical characteristics are analyzed at successive ages (28, 90 and 180 days). Furthermore, some applications of the same mortars’ compositions on different porous substrates were carried out and their performances in laboratory and in situ conditions were compared. Finally, the possible degradation mechanisms and the impact of the composition, interaction with the substrate and climatic and environmental conditions on the durability of the mortars are discussed. The main outcomes show that mortars with some content of quicklime result in a balanced solution for the restoration work of the fort; they show an increase of more than 50% of strength compared to slaked air lime mortars, namely when applied on a medium-absorbent substrate. When applied on very absorbent substrates, although improving the compressive strength and porosity, all lime-based mortar compositions suffer a decrease in their modulus of elasticity and adhesion to the substrate. Air lime mortar compositions applied on a very absorbent and porous substrate generally show an increase in their mechanical strength when subjected to the severe marine environment of the fort. Full article

This paper explores the historical and geological background of the refectory of the Manzana Jesuítica in the city of Córdoba (Argentina), as a basis for characterising some of the building materials used in it. The aim is to gain a better understanding of the raw materials, labour, and production methods employed by the Jesuits in the seventeenth and eighteenth centuries. To this end, six fragments containing brick, render, and paint layers were studied by X-ray diffraction and using optical and scanning electron microscopies. Our results show that the ceramics differed solely in terms of their firing temperature, while the mortars were either air lime- or gypsum-based. The paints, mainly lime-based with clays, have similar mineralogical compositions, with some differences in colour due to the presence of goethite. This study demonstrates that the Jesuits, through their strategically situated settlements in the province of Córdoba, developed an economic system for the extraction and transport of raw materials, centred around the use of local resources. This, combined with construction techniques imported from Spain and adapted to local circumstances, was a sign of the adaptability of the Jesuit Order and their lasting influence on the region. Understanding the materials and techniques used by the Jesuits provides valuable insight into the methods of construction employed in historical buildings, offering key perspectives for their conservation. Moreover, it highlights the significance of local resource management in the longevity and preservation of these architectural works. Full article

Materials for the conservation of cultural heritage must meet specific demands, such as high durability, service life, and compatibility with other materials used in the original building structures. Due to their low permeability to water and water vapor and their high rigidity, the use of Portland cement (PC) mortars, despite their high mechanical resistance and durability, does not represent an appropriate solution for the repair of historic masonry and structures. Their incompatibility with the original materials used in the past, often on a lime basis, is therefore a serious deficiency for their application. On the other hand, lime-based mortars, compared to PC-based materials, are more susceptible to mechanical stress, but they possess high porosity, a high water vapor transmission rate, and moderate liquid water transport. This study aims at the development of two types of lime-based mortars, calcium lime (CL) and hydraulic lime (HL). The modification of mortars was conducted with a carbon-based nanoadditive and graphene nanoplatelets (GNs) in three dosages: 0.1%, 0.3%, and 0.5% of the binder weight. The enhancement of CL mortars by GNs greatly increased mechanical strength and affected heat transport characteristics, while other characteristics such as porosity, water absorption, and drying rate remained almost similar. The application of GNs to HL not only enhanced the strength of mortars but also decreased their porosity, influenced pore size distribution, and other dependent characteristics. It can be concluded that the use of graphene nanoplatelets as an additive of lime-based composites can be considered a promising method to reinforce and functionalize these composite materials. The improved mechanical resistance while maintaining other properties may be favorable in view of the increasing requirements of building materials and may prolong the life span of building constructions. Full article

The calcareous materials used in constructing the Phaya Thon Zu temple at the Bagan historical sites in Myanmar are mortars, plasters, and stuccos. Among them, the mortars and plasters are a mixture of original and new materials used for recent conservation treatments. In this study, the making techniques were examined through analysis of calcareous materials by production period. All calcareous materials have a mineral composition similar to soil, except calcite. Stuccos have the most refined aggregates, homogeneous particle size, and the highest lime and organic contents. They were designed to improve ease of carving and weathering resistance, considering the unique characteristics of the stuccos. Because all calcareous materials were mixed with soil, the origin of the clay materials was analyzed. It was concluded that the mortars were produced by mixing clay and sandy soil, and the original mortars showed characteristics similar to soil. It is highly possible that sandy soil from around the Htillominlo temple was used to produce new plasters, and it is estimated that a mixture of clay soil was used for the original plasters and stuccos. A clear provenance interpretation of the original and raw materials used for each construction and the mixing ratio of clay materials need to be discussed through experiments, along with the estimated provenance area of the raw calcareous materials. Full article

The choice of a sustainable construction material needs to take into account not just the environmental impact of the material, but according to the 2030 Agenda for Sustainable Development by the UN, one also needs to consider ease of access, the utilization of locally available materials, and the durability and reliability of the construction itself. Mortared masonry has been used around the world for several hundred years as an accessible type of construction. In masonry mortars, lime and cement are often integrated together for combined advantages: enhanced workability, breathability, and better environmental performance due to the former, and higher strength and shorter setting duration due to the latter. However, despite being extensively studied for their effects on the mechanical properties of mortar, not much is known about the impact of varying lime and cement ratios in the binder on the mechanical performance of masonry as a whole. Variations in the properties of mortars do not always have a significant impact on the mechanical behavior of masonry structures. Therefore, this article details an experimental campaign to measure the compressive strength, E-modulus, flexural strength, and shear bond strength of masonry samples containing two distinct lime–cement mortars (1:2:9 and 1:1:6 cement:lime:sand) and one cement mortar (1:0:5). The results show that more than the presence of lime in the mortar, the strength of the mortar influenced the flexural strength of the masonry ranging from 0.1 to 1.2 MPa. No discernable correlation was observed between the presence of lime in the mortar and the cohesion in the masonry (0.29 to 0.41 MPa). The values of the compressive strength (6.0 to 7.2 MPa) and E-modulus (3.8 to 4.5 GPa) of the masonry decreased and pre-peak ductility increased with an increase in the quantity of lime in the mortar. The recommendations of Eurocode 6 for the flexural strength of the initial shear bond strength were found to be conservative for different mortar strength classes, and significantly unconservative for compressive strength (by 50% to 70%). Full article

This paper addresses the study of renders and plasters’ physical and mechanical characteristics from selected buildings awarded during the 20th century with a renowned architectural prize in Lisbon, Portugal. The characterisation was done to understand mortars’ physical and mechanical properties and their evolution during the 20th century. These characteristics will also help determine compatibility requirements for future conservation and restoration interventions. Since these buildings have a heritage great interest status, the need to preserve them is a paramount issue. Fifty-three samples from nine case studies were studied via capillary water absorption, drying rates, open porosity, dynamic modulus of elasticity, and compressive strength. There were limitations in sample collection due to the buildings being in service and technical constraints regarding sample quantity for testing and separating layers of the multi-layer mortar system. Nevertheless, the results showed different ranges of quantitative values for these tests, whether the mortars were lime, gypsum, cement-based or had lime–cement blended formulations. Full article

NHL mortars are known to be compatible materials for the conservation of architectural heritage. To improve their properties with regard to salt resistance and lower their carbon footprint, NHL-based mortars with salt inhibitor agents were studied and different formulations were produced: NHL-based mortars (MSs), composed of natural hydraulic lime; and sand and cocciopesto mortars (MSCs), in which NHL, sand and brick powder were admixed with two different products, diethylenetriaminapenta and chitosan, in different concentrations. The mortar performance was tested against freeze–thaw and salt crystallization through immersion–drying cycles in a 14% sodium sulfate solution. The results highlighted that the addition of cocciopesto was effective in increasing the salt resistance, but increased the water intake during the freeze–thaw tests. The use of DTPMP produced less thixotropic mortars and decreased the water uptake, but worsened the salt resistance of hardened mortars. Chitosan allowed a good workability of fresh mortar; its water uptake was similar to the reference mortar and slightly increased the salt resistance. In the cocciopesto samples, both additives reduced the weight variation during freeze–thaw tests; meanwhile, for the lime samples, the additives increased the weight variation during the final cycles. Full article

Renewables-based power grid expansion has increased the use of wood biomass as a low-carbon fuel, resulting in the generation of predominantly inorganic wood biomass ash (WBA) as waste during biomass combustion. The conservation of historically valuable, damaged, and energy-inefficient buildings can help downsize carbon emissions and energy consumption, while promoting the use of alternative repair materials, including unavailing materials such as WBA, and implementing zero-waste measures. This study aims to underscore the importance of a proactive approach in managing WBA and its application in artificial hydraulic lime (AHL) mortars. Hybrid lime mortars were prepared by combining natural hydraulic lime (NHL) as the primary binder with fly wood biomass ash (WBA) as the secondary substitute, using different mass ratios of NHL to WBA (100:0, 80:20, and 70:30). The experimental framework encompassed interconnected analytical steps, ranging from binder analysis to paste and mortar preparation. The chemical and mineralogical composition, physical properties, and reactivity of WBA were evaluated to determine the appropriate proportion of WBA for low-carbon AHL binder formulation. Prior to mortar mixing, the water demand, setting time, and soundness of the AHL pastes were assessed. The effects of each AHL binder blend on the mechanical properties of the AHL mortars were analyzed based on compressive and flexural strength measurements after 28 days of curing under different CO₂ and moisture conditions (CO₂~400 ppm at 70% RH and 95% RH; CO₂~30,000 ppm at 60% RH). Additionally, changes in the porous structure were studied. Notwithstanding the greatly prolonged setting time, the results indicate that the mechanical properties of AHL mortars can be enhanced by the addition of WBA in a moderate ratio, empowering the development of environmentally friendly lime mortars suitable for conservation purposes. Full article

In this work, we present a diagnostic study carried out on 20th century wall paintings in the Chapel of the Fallen of the Great War in the Cathedral of Parma (Italy). The Chapel was painted in the two-year period of 1921–1922 and has been recently restored. The paintings were investigated in order to study the technique used by the painter, Biagio Biagetti (Porto Recanati, 1877–Macerata, 1948) and their state of conservation. A total of twelve micro-fragments of the painting layers were sampled and investigated using different techniques. Raman spectroscopy revealed the large amount of different pigments used for each hue, many of them being synthetic materials. SEM/EDS analysis showed that the mortar was an aerial lime obtained from calcium carbonate mixed with a small amount of clay. Organic materials were identified by FTIR spectroscopy. GC/MS investigations revealed lipid and proteinaceous materials in the examined specimens; the lipid fraction, however, is not attributable to the presence of drying oils. From the determination of the amino acid content, it became apparent that the proteinaceous fraction is due to the combination of egg and animal glue; this allowed us to infer the use of “a secco” techniques, confirming the visual impressions of the restorer. The results obtained have contributed to the definition of the conservation project in its various phases. Full article

Along the Portuguese coastline, several military fortifications were built with the intention to protect the territory from the constant military threat from the sea. These constructions have been subjected, during centuries, to a very aggressive environment; the renders, whose main function is the protection of walls, are particularly exposed to such actions. Nossa Senhora dos Anjos de Paimogo’s Fort, better known as the Paimogo’s Fort, is one of these fortifications, built in 1674 and classified of public interest since 1957. Within the scope of the “Coast Memory Fort” Project of EEA Grants Culture Programme 2014–2021, promoted by the Municipality of Lourinhã, repair mortars are being developed for the preservation of the Fort, considering the physical–mechanical and chemical characteristics of the pre-existing mortars and of the substrate, as well as the aggressive environmental conditions. In this work, several mortar compositions, compatible with the original mortars and designed to resist the aggressive environment, are briefly described and their main physical and mechanical characteristics are analysed and compared in successive ages. Different binder mixes were used, and a fine-tuning of the aggregate was carried out. Assessment of sequential wetting/drying cycles’ effect on the mortar’s behaviour is also presented. The laboratory results reveal that mortars with additions of 30% of quicklime present the best behaviour (with the lowest water absorption and highest strength). Moreover, the substitution of part of the siliceous sand by limestone aggregate, in general, increases the mortars’ mechanical strength; however, the drying occurs slower, which could compromise the durability of these mortars if a good balance is not achieved. Full article

The repair and strengthening of historical masonry buildings is a fundamental aspect in the conservation of the built cultural heritage. Temporary shoring or strengthening are often used and, usually, involve the introduction of new metallic elements. The connection between the original substrate and the new elements must be analyzed carefully to prevent further damage to the building. This paper presents a study on the mechanical behavior of metal anchors applied to brick masonry walls. An experimental campaign is developed, and a series of pull-out tests are carried out on masonry walls built in a laboratory with natural hydraulic lime mortar and low mechanical strength bricks. Two groups of tests are conducted, namely, with the actuator in the direction of the anchor axis and with the actuator inclined with respect to the fastener axis. Moreover, two types of anchoring systems are used, namely, adhesive (chemical and cementitious grout) and mechanical anchors. The experimental results are compared to predictive analytical formulas available in the literature for estimation of the ultimate load capacity, according to the type of failure. From the comparison between experimental and analytical values, it is proven that the analytical formulation originally developed for concrete substrates cannot be directly extrapolated to brick masonry cases, and specific predictive formulas should be developed. The presented research can be used to select the most efficient anchoring system for strengthening and retrofitting of historical brick masonry structures. Full article