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Keywords = lattice wind turbine

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21 pages, 13761 KB  
Article
Experimental Study on the Axial Compression High-Cycle Fatigue Performance of Concrete-Filled Double-Skin Steel Tubular Columns
by Jia-Wei Zhang, Yin-Tao Luo, Jun-Lin Li, Dong-Liang Zhang, Yu-Hang Wang, Kun Fu, Xin-Yi Zhou and Lin Yang
Buildings 2026, 16(2), 247; https://doi.org/10.3390/buildings16020247 - 6 Jan 2026
Viewed by 118
Abstract
Concrete is widely used in the field of wind power generation. Under design conditions, concrete in wind turbine towers is often subjected to compressive cyclic fatigue loading. In this study, 10 specimens were experimentally investigated to clarify the high-cycle fatigue behavior of plain [...] Read more.
Concrete is widely used in the field of wind power generation. Under design conditions, concrete in wind turbine towers is often subjected to compressive cyclic fatigue loading. In this study, 10 specimens were experimentally investigated to clarify the high-cycle fatigue behavior of plain concrete (PC), steel-reinforced concrete (SRC), and concrete-filled double-skin steel tubular (CFDST) members. The specimens were designed based on a scaled-down model of the corner columns from an actual lattice tower structure, considering the most unfavorable fatigue load scenario. The fatigue life and failure modes of the different member types were analyzed. The results indicate that, in terms of fatigue life, CFDST members are superior to PC and SRC members. Experimentally, the mean fatigue lives were 31,008 cycles for PC members and 85,374 cycles for SRC members, whereas all CFDST specimens survived beyond 100,000 cycles without failure. The fatigue failure of these specimens is characterized by localized failure leading to global collapse. Under axial cyclic loading, the confinement effect provided by the double-skin steel tubes significantly enhances the fatigue life of the concrete core. Furthermore, the axial compressive capacity of the CFDST specimens with a low steel ratio still generally meets the requirements of relevant design codes. Finally, design recommendations for the corner columns of lattice wind turbine towers are proposed. Full article
(This article belongs to the Section Building Structures)
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27 pages, 7010 KB  
Article
Trailing-Edge Noise and Amplitude Modulation Under Yaw-Induced Partial Wake: A Curl–UVLM Analysis with Atmospheric Stability Effects
by Homin Kim, Taeseok Yuk, Kukhwan Yu and Soogab Lee
Energies 2025, 18(19), 5205; https://doi.org/10.3390/en18195205 - 30 Sep 2025
Viewed by 526
Abstract
This study examines the effects of partial wakes caused by upstream turbine yaw control on the trailing-edge noise of a downstream turbine under stable and neutral atmospheric conditions. Using a combined model coupling the unsteady vortex lattice method (UVLM) with the Curl wake [...] Read more.
This study examines the effects of partial wakes caused by upstream turbine yaw control on the trailing-edge noise of a downstream turbine under stable and neutral atmospheric conditions. Using a combined model coupling the unsteady vortex lattice method (UVLM) with the Curl wake model, calibrated with large eddy simulation data, wake behavior and noise characteristics were analyzed for yaw angles from −30° to +30°. Results show that partial wakes slightly raise overall noise levels and lateral asymmetry of trailing-edge noise, while amplitude modulation (AM) strength is more strongly influenced by yaw control. AM varies linearly with wake deflection at moderate yaw angles but behaves nonlinearly beyond a threshold due to large wake deflection and deformation. Findings reveal that yaw control can significantly increase the lateral asymmetry in the AM strength directivity pattern of the downstream turbine, and that AM characteristics depend on the complex interplay between inflow distribution and convective amplification effects, highlighting the importance of accurate wake prediction, along with appropriate consideration of observer point location and blade rotation, for evaluating AM characteristics of a wind turbine influenced by a partial wake. Full article
(This article belongs to the Special Issue Progress and Challenges in Wind Farm Optimization)
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25 pages, 8085 KB  
Article
Neural Network-Based Prediction of Compression Behaviour in Steel–Concrete Composite Adapter for CFDST Lattice Turbine Tower
by Shi-Chao Wei, Hao Wen, Ji-Zhi Zhao, Yu-Sen Liu, Yong-Jun Duan and Cheng-Po Wang
Buildings 2025, 15(17), 3103; https://doi.org/10.3390/buildings15173103 - 29 Aug 2025
Viewed by 731
Abstract
The prestressed concrete-filled double skin steel tube (CFDST) lattice tower has emerged as a promising structural solution for large-capacity wind turbine systems due to its superior load-bearing capacity and economic efficiency. The steel–concrete composite adapter (SCCA) is a key component that connects the [...] Read more.
The prestressed concrete-filled double skin steel tube (CFDST) lattice tower has emerged as a promising structural solution for large-capacity wind turbine systems due to its superior load-bearing capacity and economic efficiency. The steel–concrete composite adapter (SCCA) is a key component that connects the upper tubular steel tower to the lower lattice segment, transferring axial loads. However, the compressive behaviour of the SCCA remains underexplored due to its complex multi-shell configuration and steel–concrete interaction. This study investigates the axial compression behaviour of SCCAs through refined finite element simulations, identifying diagonal extrusion as the typical failure mode. The analysis clarifies the distinct roles of the outer and inner shells in confinement, highlighting the dominant influence of outer shell thickness and concrete strength. A sensitivity-based parametric study highlights the significant roles of outer shell thickness and concrete strength. To address the high cost of FE simulations, a 400-sample database was built using Latin Hypercube Sampling and engineering-grade material inputs. Using this dataset, five neural networks were trained to predict SCCA capacity. The Dropout model exhibited the best accuracy and generalization, confirming the feasibility of physics-informed, data-driven prediction for SCCAs and outperforming traditional empirical approaches. A graphical prediction tool was also developed, enabling rapid capacity estimation and design optimization for wind turbine structures. This tool supports real-time prediction and multi-objective optimization, offering practical value for the early-stage design of composite adapters in lattice turbine towers. Full article
(This article belongs to the Section Building Structures)
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25 pages, 6994 KB  
Article
Predicting Interactions Between Full-Scale Counter-Rotating Vertical-Axis Tidal Turbines Using Actuator Lines
by Mikaël Grondeau and Sylvain S. Guillou
J. Mar. Sci. Eng. 2025, 13(8), 1382; https://doi.org/10.3390/jmse13081382 - 22 Jul 2025
Viewed by 640
Abstract
As with wind turbines, marine tidal turbines are expected to be deployed in arrays of multiple turbines. To optimize these arrays, a more profound understanding of the interactions between turbines is necessary. This paper employs the Actuator Line Method alongside the Lattice Boltzmann [...] Read more.
As with wind turbines, marine tidal turbines are expected to be deployed in arrays of multiple turbines. To optimize these arrays, a more profound understanding of the interactions between turbines is necessary. This paper employs the Actuator Line Method alongside the Lattice Boltzmann Method and Large Eddy Simulation to develop a numerical model of tidal turbine arrays. It studies a vertical-axis turbine manufactured by HydroQuest/CMN that is equipped with two counter-rotating columns, each comprising two rotors. The ambient turbulence and upstream velocity profiles correspond to the characteristics of a tidal site such as the Alderney Race. Six turbine layouts are modeled: three aligned layouts with three turbines and three staggered layouts with four turbines. The spacing between turbines varies depending on the layout. This study yields several observations regarding array configuration. A minimum distance of 300 m, or 12Deq, between aligned turbines is necessary for full wake recovery. At shorter distances, the accumulation of velocity deficits significantly decreases the efficiency of the third turbine in the array. Pairs of counter-rotating vortices are observed in the wake of turbines. The evolution of these vortices and their influence on the wake depend greatly on the array configuration. An optimal configuration is observed in which the overall averaged power is not impaired by the interactions. Full article
(This article belongs to the Section Marine Energy)
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18 pages, 3349 KB  
Article
YOLOv5_CDB: A Global Wind Turbine Detection Framework Integrating CBAM and DBSCAN
by Yasen Fei, Yongnian Gao, Hongyuan Gu, Yongqi Sun and Yanjun Tian
Remote Sens. 2025, 17(8), 1322; https://doi.org/10.3390/rs17081322 - 8 Apr 2025
Cited by 4 | Viewed by 1428
Abstract
Wind energy plays a crucial role in global sustainable development, and accurately estimating the number and spatial distribution of wind turbines is crucial for strategic planning and energy allocation. To address the critical need for wind turbine detection and spatial distribution analysis, this [...] Read more.
Wind energy plays a crucial role in global sustainable development, and accurately estimating the number and spatial distribution of wind turbines is crucial for strategic planning and energy allocation. To address the critical need for wind turbine detection and spatial distribution analysis, this study develops YOLOv5_CDB, an enhanced detection framework based on the YOLOv5 model. The proposed method incorporates two key components: the Convolutional Block Attention Mechanism (CBAM) to improve feature representation and the Density-Based Spatial Clustering of Applications with Noise (DBSCAN) algorithm for spatial density clustering. The method is applied to 2 m resolution World Imagery data. It detects both tubular and lattice wind turbines by analyzing key features, including turbine towers and shadows. The YOLOv5_CDB demonstrates a substantial enhancement in performance when compared with the YOLOv5s. The F1-score shows an increase of 1.39%, and the mean average precision (mAP) exhibits a 1.5% improvement. Meanwhile, the precision (P) and recall (R) values are recorded at 95.97% and 91.18%, respectively. Furthermore, YOLOv5_CDB evinces consistent performance advantages, outperforming state-of-the-art models including YOLOv8s, YOLOv12s, and RT-DETR by 1.84%, 3.98%, and 1.77% in terms of F1-score and by 3.7%, 4.5%, and 3.0% in terms of mAP, respectively. The YOLOv5_CDB model has been demonstrated to show superior performance in the global wind turbine detection domain, thereby providing a foundation for the management of wind farms and the development of sustainable energy. Full article
(This article belongs to the Special Issue Machine Learning and Image Processing for Object Detection)
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19 pages, 8791 KB  
Article
Analysis of Damage Mechanism of Ellipsoidal Assembled Tower Joint
by Miao Li, Jiaxin Ma and Yang Wen
Buildings 2025, 15(4), 572; https://doi.org/10.3390/buildings15040572 - 13 Feb 2025
Viewed by 647
Abstract
An assembled elliptical joint was designed for a lattice wind turbine tower, and four samples were analyzed under static loads. Additionally, finite element analysis software was employed to create 40 models, with the wall thickness of the ball seat and the web being [...] Read more.
An assembled elliptical joint was designed for a lattice wind turbine tower, and four samples were analyzed under static loads. Additionally, finite element analysis software was employed to create 40 models, with the wall thickness of the ball seat and the web being the variable parameters. This enabled the identification of the variation pattern in the ultimate bearing capacity. It was found that the failure parts of the four test pieces were located in the connection area between the tensioned web member and the ball table. Increasing the wall thickness of the ball table and the web member significantly increased the joint’s load-bearing capacity. However, increasing the table wall thickness somewhat reduced the joint’s deformation capacity. Increasing the web member thickness significantly improved the deformation capacity and the energy absorption capacity of the joint. Increasing the table wall and the member web thickness reduced the peak equivalent stress in the ball table area and the press plate, as well as the overall stress level. Finite element simulations showed that the joint’s load-bearing ability was adversely impacted when the table wall thickness exceeded 10 mm. When the web member wall thickness exceeded 5 mm, the joint bearing capacity was less sensitive to the increase in the wall thickness. Full article
(This article belongs to the Section Building Structures)
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20 pages, 4554 KB  
Article
Highly Stable Lattice Boltzmann Method with a 2-D Actuator Line Model for Vertical Axis Wind Turbines
by Luca Cacciali, Martin O. L. Hansen and Krzysztof Rogowski
Energies 2024, 17(19), 4847; https://doi.org/10.3390/en17194847 - 27 Sep 2024
Cited by 5 | Viewed by 2821
Abstract
A 2-D Lattice Boltzmann Method, designed to ensure stability at high Reynolds numbers, is combined with an Actuator Line Model to compute the loads on a two-bladed vertical axis wind turbine. Tests on the kernel size at a high mesh resolution reveal that [...] Read more.
A 2-D Lattice Boltzmann Method, designed to ensure stability at high Reynolds numbers, is combined with an Actuator Line Model to compute the loads on a two-bladed vertical axis wind turbine. Tests on the kernel size at a high mesh resolution reveal that a size equal to half of the full chord length yields the most accurate results. The aerodynamic load solution is validated against a fully resolved Scale-Adaptive Simulation (SAS) output, demonstrating high correlation, and enabling an assessment of near wake and downstream effects. The model’s adaptability to various rotor operating conditions is confirmed through tests at high and low tip-speed ratios. Additionally, a Biot–Savart-based Vortex Model (VM) is employed for further comparison, showing good agreement with the Lattice Boltzmann output. The results indicate that the Highly Stable Lattice Boltzmann Method integrated with the Actuator Line Model enhances the accuracy of flow field resolution and effectively captures complex aerodynamic phenomena, making it a valuable tool for simulating vertical axis wind turbines. Full article
(This article belongs to the Topic Advances in Wind Energy Technology)
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23 pages, 7749 KB  
Article
Design and Performance Study of a Six-Leg Lattice Tower for Wind Turbines
by Miao Li, Hao Li and Yang Wen
Buildings 2024, 14(4), 965; https://doi.org/10.3390/buildings14040965 - 1 Apr 2024
Cited by 5 | Viewed by 3038
Abstract
A new type of spherical node was used to design a laboratory-scale prototype of a six-leg lattice of steel tubes and concrete for application as a wind turbine tower. Repeated load tests were performed on the prototype tower for several weeks to evaluate [...] Read more.
A new type of spherical node was used to design a laboratory-scale prototype of a six-leg lattice of steel tubes and concrete for application as a wind turbine tower. Repeated load tests were performed on the prototype tower for several weeks to evaluate its load-carrying capacity, deformation, energy consumption, stress distribution based on damage patterns, hysteresis curves, skeleton curves, strength, and stiffness degradation curves. The findings indicated that the prototype tower underwent thread damage to the high-strength bolts of the inclined web and weld damage between the inclined web and sealing plate. Although the stress differences between different measurement points were significant, the stress values were small at most of the measurement points. The maximum equivalent stress value was 294 MPa, which appeared in the middle layer of the BC surface. The P-Δ hysteresis curve had an inverse “S”-shape, and the bearing capacity was high. The maximum energy dissipation appeared in the 1.75 Δy loading stage. The peak load of the specimen can reach 376.2 kN, and the corresponding peak displacement is 37 mm. However, the average ductility coefficient was only 2.33, indicating little plastic deformation. The maximum strain of the tower column foot is 1800 με, and the force of the inclined web member in the middle layer is the largest. The strain of the transverse web bar increased significantly after the tower yielded, which contributed to maintaining the integrity of the structure. Full article
(This article belongs to the Special Issue Novel Steel and Steel-Concrete Composite Structures)
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25 pages, 9457 KB  
Article
Simulation of the Multi-Wake Evolution of Two Sandia National Labs/National Rotor Testbed Turbines Operating in a Tandem Layout
by Apurva Baruah, Fernando Ponta and Alayna Farrell
Energies 2024, 17(5), 1000; https://doi.org/10.3390/en17051000 - 21 Feb 2024
Cited by 1 | Viewed by 1586
Abstract
The future of wind power systems deployment is in the form of wind farms comprised of scores of such large turbines, most likely at offshore locations. Individual turbines have grown in span from a few tens of meters to today’s large turbines with [...] Read more.
The future of wind power systems deployment is in the form of wind farms comprised of scores of such large turbines, most likely at offshore locations. Individual turbines have grown in span from a few tens of meters to today’s large turbines with rotor diameters that dwarf even the largest commercial aircraft. These massive dynamical systems present unique challenges at scales unparalleled in prior applications of wind science research. Fundamental to this effort is the understanding of the wind turbine wake and its evolution. Furthermore, the optimization of the entire wind farm depends on the evolution of the wakes of different turbines and their interactions within the wind farm. In this article, we use the capabilities of the Common ODE Framework (CODEF) model for the analysis of the effects of wake–rotor and wake-to-wake interactions between two turbines situated in a tandem layout fully and partially aligned with the incoming wind. These experiments were conducted in the context of a research project supported by the National Rotor Testbed (NRT) program of Sandia National Labs (SNL). Results are presented for a layout which emulates the turbine interspace and relative turbine emplacement found at SNL’s Scaled Wind Technologies Facility (SWiFT), located in Lubbock, Texas. The evolution of the twin-wake interaction generates a very rich series of secondary transitions in the vortex structure of the combined wake. These ultimately affect the wake’s axial velocity patterns, altering the position, number, intensity, and shape of localized velocity-deficit zones in the wake’s cross-section. This complex distribution of axial velocity patterns has the capacity to substantially affect the power output, peak loads, fatigue damage, and aeroelastic stability of turbines located in subsequent rows downstream on the farm. Full article
(This article belongs to the Special Issue Recent Development and Future Perspective of Wind Power Generation)
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22 pages, 12671 KB  
Article
Analysis of Wind Turbine Wake Dynamics by a Gaussian-Core Vortex Lattice Technique
by Apurva Baruah and Fernando Ponta
Dynamics 2024, 4(1), 97-118; https://doi.org/10.3390/dynamics4010006 - 1 Feb 2024
Cited by 7 | Viewed by 2592
Abstract
The development and deployment of the next generation of wind energy systems calls for simulation tools that model the entire wind farm while balancing accuracy and computational cost. A full-system wind farm simulation must consider the atmospheric inflow, the wakes and consequent response [...] Read more.
The development and deployment of the next generation of wind energy systems calls for simulation tools that model the entire wind farm while balancing accuracy and computational cost. A full-system wind farm simulation must consider the atmospheric inflow, the wakes and consequent response of the multiple turbines, and the implementation of the appropriate farm-collective control strategies that optimize the entire wind farm’s output. In this article, we present a novel vortex lattice model that enables the effective representation of the complex vortex wake dynamics of the turbines in a farm subject to transient inflow conditions. This work extends the capabilities of our multi-physics suite, CODEF, to include the capability to simulate the wakes and the high-fidelity aeroelastic response of multiple turbines in a wind farm. Herein, we compare the results of our GVLM technique with the LiDAR measurements obtained at Sandia National Laboratories’ SWiFT facility. The comparison shows remarkable similarities between the simulation and field measurements of the wake velocity. These similarities demonstrate our model’s capabilities in capturing the entire wake of a wind turbine at a significantly reduced computational cost as compared to other techniques. Full article
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15 pages, 3631 KB  
Article
Spatiotemporal Evolution of Wind Turbine Wake Characteristics at Different Inflow Velocities
by Qian Xu, Hui Yang, Yuehong Qian and Yikun Wei
Energies 2024, 17(2), 357; https://doi.org/10.3390/en17020357 - 10 Jan 2024
Viewed by 1612
Abstract
In this paper, the spatiotemporal evolution of wind turbine (WT) wake characteristics is studied based on lattice Boltzmann method-large eddy simulations (LBM-LES) and grid adaptive encryption at different incoming flow velocities. It is clearly captured that secondary flow occurs in the vortex ring [...] Read more.
In this paper, the spatiotemporal evolution of wind turbine (WT) wake characteristics is studied based on lattice Boltzmann method-large eddy simulations (LBM-LES) and grid adaptive encryption at different incoming flow velocities. It is clearly captured that secondary flow occurs in the vortex ring under shear force in the incoming flow direction, the S-wave and the Kelvin–Helmholtz instability occur in the major vortex ring mainly due to the unstable vortex ring interface with small disturbance of shear velocity along the direction of flow velocity. The S-wave and Kelvin–Helmholtz instability are increasingly enhanced in the main vortex ring, and three-dimensional disturbances are inevitable along the mainstream direction when it evolves along the flow direction. With increasing incoming flow, the S-wave and Kelvin–Helmholtz instability are gradually enhanced due to the increasing shear force in the flow direction. This is related to the nonlinear growth mechanism of the disturbance. The analysis of the velocity signal, as well as the pressure signal with a fast Fourier transform, indicates that the interaction between the vortices effectively accelerates the turbulence generation. In the near-field region of the wake, the dissipation mainly occurs at the vortex at the blade tip, and the velocity distribution appears asymmetric around the turbine centerline under shear and the mixing of fluids with different velocities in the wake zone also leads to asymmetric distributions. Full article
(This article belongs to the Special Issue Recent Advances in Wind Farms)
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26 pages, 5591 KB  
Article
Numerical Modeling and Application of Horizontal-Axis Wind Turbine Arrays in Large Wind Farms
by Lien Young, Xing Zheng and Erjie Gao
Wind 2023, 3(4), 459-484; https://doi.org/10.3390/wind3040026 - 10 Oct 2023
Cited by 2 | Viewed by 2786
Abstract
The global supply of energy is still tight, even with the rise of renewable energy utilization and abundant wind energy. More and more large wind farms have been installed globally. As of 2020, China’s total installed capacity accounted for 38.8%, far ahead of [...] Read more.
The global supply of energy is still tight, even with the rise of renewable energy utilization and abundant wind energy. More and more large wind farms have been installed globally. As of 2020, China’s total installed capacity accounted for 38.8%, far ahead of other countries. The layout of horizontal-axis wind turbine (HAWT) arrays in large wind farms poses three main issues: (1) How to select a site. (2) How to arrange the HAWT arrays to achieve greater power extraction at a specific wind farm. (3) How to reduce the noise generated by HAWTs. The numerical simulation of a HAWT wake field generally includes the analytical method (AM), vortex-lattice or vortex particle method (VM), panel method (PM), blade element momentum method (BEM), generalized actuator method (GAM), and direct modeling method (DM). Considering the computational cost, this paper combines DMs and mainly adopts the BEM-CFD coupling method, including uniform and non-uniform loading of axial force. Forty specially designed numerical experiments were carried out, which show that: (1) the BEM-CFD method greatly improves the calculation speed within the accuracy range of a thrust coefficient less than 2.5%, making it very suitable for the calculation of large wind farm HAWT arrays; (2) for regular HAWT arrays, it is reasonable to choose a 6D spacing in the wind direction and a 4D spacing in the crosswind direction for simplicity in practice. Full article
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18 pages, 6868 KB  
Article
Mesh-Free Analysis of a Vertical Axis Wind Turbine Using Lattice Boltzmann Method and Various Turbulence Models
by Cinar Laloglu and Emre Alpman
Appl. Sci. 2023, 13(15), 8800; https://doi.org/10.3390/app13158800 - 30 Jul 2023
Cited by 2 | Viewed by 2514
Abstract
This study aims to investigate the aerodynamic analysis of a Darrieus-type vertical axis wind turbine (VAWT) using the Lattice Boltzmann Method (LBM). The objective is to assess the accuracy and performance of the meshless LBM approach in predicting torque coefficients, velocity, turbulence intensity, [...] Read more.
This study aims to investigate the aerodynamic analysis of a Darrieus-type vertical axis wind turbine (VAWT) using the Lattice Boltzmann Method (LBM). The objective is to assess the accuracy and performance of the meshless LBM approach in predicting torque coefficients, velocity, turbulence intensity, and vorticity distributions for VAWT aerodynamic analysis. Two turbulence modelling approaches, Large Eddy Simulation (LES) and Reynolds-Averaged Navier-Stokes (RANS), are employed to model the flow domain. The central problem revolves around comparing the performance of different turbulence models based on their agreement with experimental results for power and torque coefficients. The findings demonstrate the effectiveness of the WALE turbulence model in achieving the best agreement with experimental data. Overall, the study provides valuable insights into applying LBM in VAWT aerodynamic analysis and highlights the advantages of the meshless approach compared to traditional CFD methods. Full article
(This article belongs to the Topic Computational Fluid Dynamics (CFD) and Its Applications)
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16 pages, 3624 KB  
Article
Trihedral Lattice Towers Optimization with a Limitation on the Resonant Vortex Excitation Occurrence
by Anton Chepurnenko, Leisan Akhtyamova, Irina Ivashchenko and Vladimir Akopyan
Designs 2023, 7(1), 10; https://doi.org/10.3390/designs7010010 - 9 Jan 2023
Cited by 1 | Viewed by 2920
Abstract
Trihedral lattice towers are widely used as transmission line supports, wind turbine supports, cell towers, and floodlight towers. The aim of this work is to develop a technique for optimizing trihedral lattice supports to reduce their weight, taking into account the limitation on [...] Read more.
Trihedral lattice towers are widely used as transmission line supports, wind turbine supports, cell towers, and floodlight towers. The aim of this work is to develop a technique for optimizing trihedral lattice supports to reduce their weight, taking into account the limitation on resonant vortex excitation. At the same time, restrictions are also introduced on the maximum stress, as well as the ultimate slenderness of the elements. Thus, with a minimum weight, the tower must meet all the requirements of the design codes. A lattice tower used as a floodlight mast is considered. The tower consists of two sections, the upper of which is of constant width, and the width of the lower section varies according to a linear law. The elements of the tower are made from pipes with an annular cross section. The sections’ widths and heights, the dimensions of elements’ cross-sections, and the number of panels are the variable parameters. The solution of the nonlinear optimization problem is implemented in MATLAB software. Internal forces in the tower and natural frequencies are calculated by the finite element method. The tower is subjected to the action of ice and wind loads, dead weight and the weight of the equipment. The wind load is considered as the sum of the average and pulsation components. To solve the problem of nonlinear optimization, the surrogate optimization method and the genetic algorithm are used. One of the serially used designs was chosen as the initial approximation. The design obtained as a result of optimization compared to the initial approximation has a mass more than two times less and at the same time satisfies all design requirements. Full article
(This article belongs to the Section Civil Engineering Design)
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15 pages, 3888 KB  
Article
Effect of Build Parameters on the Compressive Behavior of Additive Manufactured CoCrMo Lattice Parts Based on Experimental Design
by Orhan Gülcan, Ugur Simsek, Okan Cokgunlu, Mirhan Özdemir, Polat Şendur and Guney Guven Yapici
Metals 2022, 12(7), 1104; https://doi.org/10.3390/met12071104 - 28 Jun 2022
Cited by 20 | Viewed by 3774
Abstract
Due to their high specific strength, toughness, and corrosion and wear resistance characteristics, CoCrMo alloys are widely used in different industries and applications: wind turbines and jet-engine components, orthopedic implants, dental crowns, etc. The aim of this paper is to investigate the effect [...] Read more.
Due to their high specific strength, toughness, and corrosion and wear resistance characteristics, CoCrMo alloys are widely used in different industries and applications: wind turbines and jet-engine components, orthopedic implants, dental crowns, etc. The aim of this paper is to investigate the effect of lattice parameters on the compressive behavior of laser powder bed fusion (LPBF) parts from CoCrMo material. Build orientation, volume fraction, and lattice type are chosen as input parameters or control factors, and compressive yield strength (σy), elastic modulus (E), and specific energy absorption are chosen as the output or performance parameters for optimization. The Taguchi experimental design method is used in the arrangement of lattice parameters during experimental studies. The level of importance of the lattice parameters on σy, E, and specific energy absorption is determined by using analysis of variance (ANOVA). At the same material volume fractions, Diamond specimens showed higher σy and specific energy absorption than Gyroid and Primitive specimens, except σy at 0.4 volume fraction, where a Gyroid specimen showed the best result. The experimental and statistical results revealed that volume fraction and build orientation were found to be the major and minor effective factors, respectively, for all performance parameters (σy, E, and specific energy absorption). The effect of volume fraction on σy, E, and specific energy absorption was found to be 85.11%, 91.83%, and 57.71%, respectively. Lattice type was found to be the second-ranking factor, affecting σy, E, and specific energy absorption with contributions of 11.04%, 6.98%, and 39.40%, respectively. Multi objective optimization based on grey relation analysis showed that a Diamond specimen with 0.4 volume fraction and 45° build orientation was the best parameter set for the investigated performance outputs. Full article
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