Search Results (105)

The aim of this study was to evaluate the effect of two laser-assisted disinfection techniques on the porosity and bond strength (BS) of a new premixed calcium silicate sealer. Forty extracted human single-rooted premolars with one root canal were prepared up to 50/05. Samples were randomly assigned to the groups (n = 10 each): 1. shock wave-enhanced emission of photoacoustic streaming (SWEEPS) (20 mJ, 15 Hz, 0.60 W, pulse duration 25 µs), 2. diode laser (975 nm, 1.5 W), 3. conventional needle and syringe irrigation (CI), and 4. control (C), with no final irrigation protocol. Root canals were filled with a premixed calcium silicate sealer using the single-cone obturation technique. Micro-CT scans were performed after two weeks to determine the presence of voids in the filling. Dentinal discs from the middle third were prepared for push-out testing. Kruskal–Wallis and post hoc Dunn tests were used, with significance set at 5%. Micro-CT analysis detected porosity in all samples, with no significant differences among the groups (p > 0.05). SWEEPS showed the highest BS values (median 3.233 MPa) and outperformed CI and C (median 1.923 and 1.989 MPa) (p < 0.05) overall. SWEEPS enhanced the BS compared with CI. Voids were present in all experimental groups. Full article

Joining dissimilar polymers such as polypropylene (PP) and high-density polyethylene (HDPE) remains a challenge in modern manufacturing due to their incompatible thermal properties and poor interfacial bonding. In this study, a novel hybrid structure was fabricated by laser welding of PP to an HDPE matrix reinforced with 3 wt% carbon nanotubes (CNTs). The CNTs were incorporated via fused filament fabrication (FFF) 3D printing to raise the melting temperature and thermal stability of HDPE, thereby minimizing the thermal mismatch with PP. A pulsed CO₂ laser was used to perform butt welding, and the influences of pulse frequency, welding speed, and laser power on the elastic modulus and tensile properties of the weld samples were thoroughly studied. A response surface design was employed to build predictive models and perform multi-objective optimization. The addition of CNTs, as evidenced by differential scanning calorimetry (DSC), elevated the crystallinity level of HDPE from 48.3% to 53.1% and the melting point from 137.8 to 140.8 °C, making its thermal properties more comparable to those of PP. Observations via scanning electron microscopy (SEM) indicated that when the optimal parameters were applied (pulse frequency: 35 Hz, welding speed: 21 mm/s, and laser power: 49 W), the joint line was defect-free, fully fused, and contained very few voids. At these settings, the model estimated an elastic modulus of 793 MPa and a tensile strength of 49.6 MPa, while confirmation experiments yielded 47.2 MPa and 764.5 MPa, respectively, with relative errors below 5%. The results demonstrate that the combination of CNT-assisted laser welding and RSM-driven optimization effectively resolves the thermal incompatibility of HDPE and PP, thereby facilitating high-quality joining of dissimilar polymers for applications in packaging and automotive fields. Full article

The dissimilar joining of aluminum alloy and carbon fiber-reinforced polymer (CFRP) is critical for lightweight manufacturing in transportation and aerospace sectors, yet it remains challenging due to their substantial differences in physical and chemical properties. This paper systematically reviews friction stir welding (FSW) of aluminum alloy and CFRP, and compares it with laser welding, induction welding, resistance welding, and ultrasonic welding. The comparative analysis indicates that while each alternative process presents distinct limitations in thermal management, heating uniformity, or joint configuration, FSW demonstrates the most balanced overall performance, uniquely combining single-pass long-distance capability, low heat input, and broad industrial applicability. Through systematic parametric analysis, the optimal FSW processing window is quantitatively established as a tool rotation speed of 1200–1500 rpm combined with a traverse speed of 30–50 mm/min. Under these optimized conditions, the CFRP side remains below its thermal degradation threshold of 350 °C, the defect volume fraction is reduced from 12% to below 3%, and the maximum joint tensile strength reaches 78 MPa, representing 65% of the base CFRP strength. The interfacial bonding mechanisms are identified as mechanical interlocking and localized chemical bonding, which however cover only approximately 30% of the interfacial area. Optimization strategies, including surface modification, auxiliary structures, nanoparticle reinforcement, and external field assistance, are evaluated for their effectiveness in improving joint quality. Finally, critical challenges and future research directions toward engineering application are outlined. Full article

Wire laser cladding (WLC) of bronze on stainless steel offers a promising approach for combining the structural strength of steel with the superior tribological and corrosion properties of copper alloys. In this study, the influence of key process parameters, including wire preheating current, deposition speed, laser power, and wire feed speed on melt pool temperature and clad geometry was investigated using response surface methodology (RSM). Experiments were performed using a robot-assisted coaxial wire feeding laser cladding system, and real-time thermal monitoring was conducted using an infrared camera. The results showed that defect-free bronze clads with good metallurgical bonding and limited dilution were achieved across the investigated parameter range. Statistical analysis revealed that melt pool temperature is primarily governed by laser power and deposition speed, with a significant interaction between these parameters. Clad height was mainly influenced by wire feed speed and deposition speed, whereas clad width was controlled by laser power and deposition speed. The side angle was affected by deposition speed, laser power, and wire feed speed, reflecting the balance between vertical buildup and lateral spreading. Overall, the study demonstrates that stable and high-quality clads can be achieved by properly balancing energy input and material supply. The developed models provide valuable insight for optimizing process parameters in wire laser cladding of bronze on stainless steel. Full article

The increasing demand for better dental aesthetics has driven the development of tooth-whitening techniques that are effective while reducing invasiveness. Hydrogen peroxide (HP) and carbamide peroxide (CP) continue to be the most common active ingredients in bleaching products. Various types of light and laser activation have been introduced to speed up the bleaching process and decrease clinical application time. However, published results regarding their effectiveness and biological safety are inconsistent and sometimes contradictory. Aim: The objective of this study was to identify irradiation conditions that optimise the whitening performance of peroxide-based bleaching agents while ensuring safety for dental hard tissues and ocular structures. This objective was achieved through a systematic synthesis and meta-analyses of both experimental and clinical evidence on bleaching techniques, light or laser activation, and related treatment outcomes. Additionally, the study aimed to provide an integrated overview of currently used irradiation technologies, bleaching agents, treatment protocols, and relevant safety considerations. Methods: A multi-stage analytical approach was employed. Evidence was collected from systematic reviews, randomised and non-randomised clinical trials, and laboratory-based in vitro investigations. The studies assessed differences in bleaching agents (HP and CP), their concentrations, and application protocols, as well as various activation systems, including halogen lamps, conventional LEDs, violet LEDs, metal–halide lamps, and laser wavelengths such as visible blue (~440 nm), red or near-infrared (~1.7 µm), and other spectral ranges. Extracted outcome measures included tooth colour improvement (ΔSGU, ΔE), incidence of tooth sensitivity, changes in enamel surface morphology, temperature increases in the pulp chamber, and the bond strength of restorative or orthodontic materials. When methodological compatibility permitted, quantitative synthesis and meta-analysis were conducted to estimate the effects of activation modalities and irradiation parameters. Results: Analysis of data from 28 systematic reviews and numerous clinical and laboratory studies showed that the degree of colour improvement did not consistently rely on peroxide concentration or on whether bleaching was performed in-office or through home-based protocols. In most studies, adding light activation did not produce a clearly superior whitening effect compared to chemically driven bleaching alone. However, certain laser-assisted methods—especially those using blue diode lasers around 440 nm or near-infrared diode lasers near 1.7 µm—were linked with faster whitening responses and, in several in vitro experiments, fewer enamel surface irregularities. Increases in pulp temperature remained below the generally accepted safety threshold of 5.5 °C in the reported experimental conditions. While laser activation reduced treatment time, some studies observed a temporary decrease in the bond strength of orthodontic brackets following bleaching. Photobiomodulation techniques seem promising for reducing post-treatment sensitivity, although more robust clinical evidence is still needed. Conclusions: Targeted activation with diode lasers, especially within the blue and near-infrared spectral ranges, may speed up the whitening process and potentially minimise structural changes to enamel when irradiation parameters are carefully managed. Despite these positive findings, current clinical evidence remains limited. Well-designed randomised controlled trials with standardised treatment protocols are essential to determine the best wavelengths, energy delivery settings, and safety limits for laser-assisted dental bleaching. Full article

This study seeks to elucidate the precise modulation of laser-assisted cold spray (LACS) particle deposition and to provide guidance for optimizing process parameters in LACS. While LACS has been shown to improve coating quality, the underlying roles of laser-induced thermal softening in particle deformation, impact energy redistribution, and interfacial bonding of 6061 Al alloy remain unclear. Here, multiscale finite element simulations and experiments were combined to investigate single-particle impact and coating build-up under different laser powers. The results indicate that laser assistance enhances thermal softening, leading to stronger radial spreading, more pronounced jetting, and a larger bonding interface. The simulations show that laser heating expands the thermal softening zone and shifts impact energy dissipation from the particle to the substrate, thereby reducing elastic rebound and promoting stable deposition. TEM analysis confirms dynamic recrystallization at the particle interface under all conditions, while higher laser power broadens the recrystallized region from approximately 0.7 μm to about 1.5 μm and promotes grain growth without causing additional oxidation. Moreover, coating porosity decreases from 3.1% to 1.0% with increasing laser power, whereas nanohardness decreases from 1.43 GPa to 1.24 GPa due to the increased contribution of thermal softening. Overall, the study demonstrates that the beneficial effect of laser assistance originates from thermally activated interfacial localization and energy redistribution, offering a mechanistic framework for optimizing the deposition of difficult-to-deposit aluminum alloys. Full article

Welding copper (Cu) and aluminum (Al) is highly demanded for lightweight and cost-effective manufacturing. However, it faces significant challenges. First, substantial differences in physical properties may lead to high residual stresses and distortion. Second, brittle intermetallic compounds (IMCs) readily form at the interface, severely compromising the joint’s mechanical properties and electrical conductivity. Third, the native oxide film on Al impedes effective wetting and bonding. Therefore, effective control over the interfacial microstructure of the welded joint is essential. This review provides a critical analysis and comparison of several typical welding techniques, including laser welding (LW), friction stir welding (FSW), ultrasonic welding (UW), brazing and soldering, and welding–brazing. These analyses focus on their process characteristics, joint microstructures, and corresponding formation mechanisms. Furthermore, this review synthesizes key strategies for enhancing joint quality, including process parameter optimization, introduction of functional interlayers, and external assistance, aimed at optimizing joint microstructure and minimizing defects. Based on the analysis, this work provides comparative insights into process selection and microstructure control, and highlights future directions: advancing novel methods such as magnetic pulse welding and transient liquid phase bonding; developing intelligent real-time process control to suppress brittle IMCs and associated defects; promoting sustainable practices and establishing standardized performance evaluation; and systematically investigating long-term reliability to support the industrial application of robust Cu/Al joints. Full article

Removing orthodontic brackets often presents clinical challenges, as it may cause patient discomfort, bracket fracture, or enamel damage resulting from strong adhesive bonds. Various techniques have been proposed to facilitate safer and more efficient debonding. Among them, laser-assisted methods have gained attention for their potential to minimize mechanical stress and improve patient comfort. The main objective of this study was to evaluate the effect of an erbium-doped yttrium–aluminum–garnet (Er:YAG) laser as an alternative to traditional mechanical methods for removing metal and ceramic orthodontic brackets. Materials and Methods: Thirty-six extracted premolars were prepared for bonding metal or ceramic brackets using a light-cure adhesive system. The control group consisted of six ceramic and six metal brackets removed with conventional orthodontic pliers. In the experimental groups, brackets were debonded using the Er:YAG laser (2940 nm, 0.6 mm spot size, 150 mJ; 15 Hz; (2.25 W) with an H14 handpiece. Irradiation time was recorded for each method, and teeth were rescanned to measure the surface area and volume of the crowns before and after bracket removal. Data were analyzed using one-way ANOVA and Tukey’s HSD test (p < 0.05). Scanning electron microscopy (SEM) was used for surface analysis. Results: A significant difference in debonding time (p = 0.001) was observed between the laser and traditional methods. The laser group took 52.5 s for metal and 56.25 s for ceramic brackets, compared to 1.05 s (metal) and 0.64 s (ceramic) in the traditional group. A significant difference in remaining cement volume was noted (p = 0.0002), but no differences were found between metal and ceramic brackets with laser removal. Conclusions: Er:YAG laser-assisted debonding is safe and minimally invasive but more time-consuming and costly than conventional methods, showing no improvement in clinical efficiency under current parameters. Full article

This study presents the outcomes of a comprehensive experimental investigation focused on the bond behavior between reinforcing steel bars and tremie concrete, assessed through standardized pull-out tests. The objective was to evaluate the influence of some key parameters: reinforcement bar diameter, concrete age (and associated compressive strength), steel fiber content, and a bentonite coating on rebar surfaces. Experiments were conducted under laboratory conditions according to relevant standards. Slip between the reinforcement and tremie concrete was measured using a sophisticated high-precision optical laser device, enabling accurate assessment of bond characteristics. A large, i.e., a statistically sufficient, number of specimens was tested, allowing the results to be analyzed using the ANOVA technique to determine the statistical significance of each parameter. The results show that, under most test conditions, the influence of the bentonite suspension coating on the bond strength was not statistically significant. Similarly, variations in the bar diameter and fiber content showed no statistically significant impact within the tested ranges. In contrast, concrete age (compressive strength) exhibited a statistically significant influence, confirming that concrete maturity is a dominant factor in bond development. The results contribute to a better understanding of the bond mechanisms in reinforced concrete and can assist in optimizing design strategies where bond performance is critical. Full article

Advanced packaging represents a crucial technological evolution aimed at overcoming limitations posed by Moore’s Law, driving the semiconductor industry from two-dimensional toward three-dimensional integrated structures. The increasing complexity and miniaturization of electronic devices have significantly heightened the challenges associated with failure analysis during process development. The focused ion beam–scanning electron microscope (FIB-SEM), characterized by its high processing precision and exceptional imaging resolution, has emerged as a powerful solution for the fabrication, defect localization, and failure analysis of micro- and nano-scale devices. This paper systematically reviews the innovative applications of FIB-SEM in the research of core issues, such as through-silicon-via (TSV) defects, bond interfacial failures, and redistribution layer (RDL) electromigration. Additionally, the paper discusses multimodal integration strategies combining FIB-SEM with advanced analytical techniques, such as high-resolution three-dimensional X-ray microscopy (XRM), electron backscatter diffraction (EBSD), and spectroscopy. Finally, it provides a perspective on the emerging applications and potential of frontier technologies, such as femtosecond-laser-assisted FIB, in the field of advanced packaging analysis. Full article

Background: Composite resin veneers have gained popularity due to their affordability and minimally invasive application as biomimetic restorations. However, long-term clinical challenges, such as discoloration, wear, and reduced fracture resistance, necessitate their replacement over time. Ceramic veneers, particularly feldspathic and lithium disilicate, offer superior esthetics and durability, as demonstrated by studies showing their high survival rates and enamel-preserving preparation designs. However, while ceramic veneers survive longer than composite resin veneers, ceramic veneers may need to be removed and replaced. Reports vary for using Er:YAG (erbium-doped yttrium aluminum garnet) lasers for the removal of existing veneers. Methods: A review was conducted to evaluate the effectiveness of removing restorative materials with an Er:YAG laser. A clinical study was included, highlighting the conservative removal of aged composite resin veneers using the Er:YAG laser. This method minimizes enamel damage and facilitates efficient debonding. Following laser application, minimally invasive tooth preparation was performed, and feldspathic porcelain veneers were bonded. Results: The review showed positive outcomes whenever the Er:YAG laser was used. In the case study, after a 3-year follow-up, the restorations exhibited optimal function and esthetics. Conclusions: Laser-assisted debonding provides a safe and predictable method for replacing failing composite veneers with ceramic alternatives, aligning with contemporary biomimetic principles. Full article

In this study, an interconnection was formed between a Cu/SnAg pillar bump and an Ni-less surface-treated Cu pad through laser-assisted bonding (LAB), and its bonding characteristics were evaluated. The LAB process influences the bond quality and mechanical strength based on the laser irradiation time and laser power density. The growth of the intermetallic compound (IMC) in the joint cross-section was observed via FE-SEM analysis. Under optimized LAB conditions, minimal IMC growth and high bonding strength were achieved compared to conventional thermo-compression bonding (TCB) and mass reflow (MR) processes. As the laser irradiation time and laser power density increased, solder splashing was observed at bump temperatures above 300 °C. This is hypothesized to be due to the rapid temperature rise causing the flux to vaporize explosively, resulting in simultaneous solder splashing. With increasing laser power density, the failure mode transitioned from the solder to the IMC. Full article

This study aims to assess the thermal dynamics of supporting structures during laser-assisted debonding of bonded yttrium-stabilized zirconia (YSZ) ceramic. We tested the hypothesis that the heat transfer to dentin analog material and composite resin resembles that of dentin. Thirty sintered YSZ (ZirCAD, Ivoclar, Schann, Liechtenstein) slabs (4 mm diameter, 1 mm thickness) were air particle abraded, followed by two coats of Monobond Plus (Ivoclar). The slabs were bonded to exposed occlusal dentin, NEMA G10 dentin analog, or composite resin cylinders using Multilink Automix (Ivoclar) dual-cured cement. The bonded YSZ specimens (n = 10/group) subjected to irradiation with an Er,Cr:YSGG laser (Waterlase MD, Biolase, Foothill Ranch, CA, USA) at 7.5 W, 25 Hz, with 50% water and air for 15 s. Heat transfer during laser irradiation was monitored with an infrared camera (Optris PI 640, Optris GmbH, Berlin, Germany) at 0.1-s intervals. Data were analyzed using one-way ANOVA, which showed no significant differences in mean temperature between zirconia and cement layers across the substrates (composite resin, G10, dentin) (p = 0.0794). These results suggest flexibility in substrate choice for future thermal dynamics studies under laser irradiation. Full article

Objective: The aim of this systematic review was to evaluate the effectiveness and safety of various laser systems for debonding ceramic orthodontic brackets compared to conventional mechanical removal methods. The primary outcomes assessed included enamel damage, pulp temperature changes, adhesive remnant index (ARI), and shear bond strength (SBS). Materials and Methods: A systematic search was conducted in November 2024 across the PubMed, Scopus, and Web of Science (WoS) databases following PRISMA guidelines. The initial search yielded 453 records, of which 41 studies met the inclusion criteria for qualitative and quantitative analysis. The risk of bias was assessed using a standardized scoring system, and only studies with accessible full texts were included. Results: The review highlighted significant heterogeneity in laser parameters, measurement protocols, and study methodologies. Among the evaluated lasers, CO₂ and Er:YAG were the most frequently studied and demonstrated high efficacy in debonding ceramic brackets while maintaining enamel integrity. Sixteen studies assessing SBS reported a reduction from baseline values of 13–23 MPa to clinically acceptable ranges of 7–12 MPa following laser application. ARI was analyzed in 25 studies, with laser-treated groups exhibiting higher scores (2–3), indicating safer debonding with more adhesive remaining on the tooth surface, thereby reducing enamel damage. Pulpal temperature increases were examined in 23 studies, revealing that most laser types, when used within optimal parameters, did not exceed the 5.5 °C threshold considered safe for pulpal health. However, diode and Tm:YAP lasers showed potential risks of overheating in some studies. Conclusions: Laser-assisted debonding of ceramic orthodontic brackets is an effective and safe technique when applied with appropriate laser parameters. CO₂ and Er:YAG lasers were the most effective in reducing SBS while preserving enamel integrity. However, variations in laser settings, study methodologies, and the predominance of in vitro studies limit the ability to establish standardized clinical guidelines. Further randomized controlled trials (RCTs) are necessary to develop evidence-based protocols for safe and efficient laser-assisted bracket removal in orthodontic practice. Full article

A novel laser-assisted cylindrical grinding process has been developed to enhance the machining of silicon-carbide-bonded diamond composites (DSiCs), critical for improving the performance and durability of components in subsea pump applications. DSiCs, containing approximately 50% diamond by volume, exhibit excellent mechanical and thermal properties. The conventional grinding of these superhard materials presents challenges such as high grinding forces, elevated temperatures, and significant tool wear. To overcome these difficulties, a laser-assisted cylindrical grinding process has been developed, utilizing ultra-short-pulse laser radiation to induce material ablation with controlled structural damages, thereby reducing grinding forces, temperatures, and tool wear. This research investigates the influence of grinding wheel specifications and grinding parameters on surface quality and tool life. The results indicate modest enhancements in surface integrity, achieving damage-free ground surfaces, and notable improvements in grinding ratio (G-ratio) by up to 247% and actual removal depth by up to 99% compared to conventional grinding. The laser-assisted cylindrical grinding process using vitrified-bonded diamond wheels holds significant promise for advancing subsea pump technology by enabling the use of DSiCs and achieving plateau ground surfaces. Full article