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18 pages, 3503 KB  
Article
Fracture Propagation Laws in Lamina-Developed Shale Based on the Discrete Element Method
by Mingjing Lu, Xuelin Zheng, Dongying Wang, Kang Wang, Feng Yang and Zilin Zhang
Processes 2026, 14(8), 1306; https://doi.org/10.3390/pr14081306 - 20 Apr 2026
Viewed by 382
Abstract
Shale oil in continental faulted basins of eastern China, represented by Jiyang Depression, has achieved breakthroughs in productivity. However, challenges such as deep burial, high formation pressure, and poor crude oil mobility pose significant obstacles to achieving high and stable production. Hydraulic fracturing [...] Read more.
Shale oil in continental faulted basins of eastern China, represented by Jiyang Depression, has achieved breakthroughs in productivity. However, challenges such as deep burial, high formation pressure, and poor crude oil mobility pose significant obstacles to achieving high and stable production. Hydraulic fracturing is required to form complex fracture networks for stimulation. Factors such as the lamellar structure of shale, geomechanical conditions, and fracturing operation parameters affect fracture propagation. Therefore, this study establishes a numerical model of fracture propagation in lamina-developed shale using the discrete element software PFC2D 6.0, conducts simulation analysis of fracture propagation laws under in situ stress conditions, and characterizes the influence of lamellar structure and construction technology on fracture complexity. The results show that, for lamina-developed shale, the initiation pressure decreases with increasing injection rate; as the difference between the two horizontal principal stresses increases, hydraulic fractures gradually tend to propagate toward the direction of the maximum principal stress; under high injection pressure, a complex network of short fractures is formed, while, under low injection pressure, the length of the main fracture is prompted to increase. High density (9–10 strips/100 mm) enhances lamina penetration, favoring extension toward maximum horizontal principal stress; low density (4–5 strips/100 mm) strengthens lamina guidance, with fractures propagating along laminae near the injection hole. This research clarifies the mechanisms of fracture initiation and propagation in laminated shale, providing theoretical and technical support for optimizing hydraulic fracturing designs. Full article
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14 pages, 1411 KB  
Article
Enhancing the Durability of Bituminous Concrete Using Plastic Waste on Soft Rock Aggregates
by H. Laldintluanga, Zorinkima and Rebecca Ramhmachhuani
Polymers 2026, 18(7), 813; https://doi.org/10.3390/polym18070813 - 27 Mar 2026
Viewed by 646
Abstract
The use of marginal sedimentary aggregates in pavement construction remains a major challenge in mountainous regions due to their high porosity, weak lamination planes, and susceptibility to moisture-induced deterioration. This study investigates the potential of low-density polyethylene (LDPE) plastic waste to enhance the [...] Read more.
The use of marginal sedimentary aggregates in pavement construction remains a major challenge in mountainous regions due to their high porosity, weak lamination planes, and susceptibility to moisture-induced deterioration. This study investigates the potential of low-density polyethylene (LDPE) plastic waste to enhance the engineering performance of laminated Miocene soft rock aggregates used in bituminous concrete. Aggregates sourced from the Surma Group (Bhuban Formation) in Mizoram, India, were characterized through physico-mechanical, geochemical, and mineralogical analyses to evaluate their durability and moisture sensitivity. X-ray fluorescence (XRF) analysis revealed elevated feldspar and total alkali contents (≈5.15%), indicating a mineralogical composition prone to hydrophilic behavior and stripping within bituminous mixtures. To mitigate these limitations, aggregates were coated with varying proportions of LDPE plastic using the dry process. An optimum LDPE content of 9% by weight of aggregate produced significant improvements in aggregate performance, resulting in a 70.03% reduction in Aggregate Impact Value (from 17.72% to 5.31%), a decrease in Los Angeles Abrasion Value from 42.93% to 31.45%, and an 89.82% reduction in water absorption (from 4.52% to 0.46%). The polymer coating effectively sealed lamination planes and reduced moisture ingress within the sedimentary structure. Bituminous concrete mixtures incorporating LDPE were further evaluated using Marshall stability and indirect tensile strength tests. The addition of 1.1% LDPE by weight of mix significantly enhanced moisture resistance. For mixtures with nominal maximum aggregate sizes (NMASs) of 13 mm and 19 mm, the Tensile Strength Ratio (TSR) increased from 52.59% and 58.58% in the control mixtures to 82.81% and 87.10%, respectively, thereby satisfying the minimum requirement of 80% specified by MoRTH. The results indicate that LDPE functions as a hydrophobic barrier and structural sealant that improves binder–aggregate adhesion and prevents stripping along weak lamination planes. The findings demonstrate that LDPE-modified bituminous concrete provides a sustainable and technically viable strategy for upgrading marginal sedimentary aggregates into durable pavement materials while simultaneously promoting the beneficial reuse of plastic waste. Full article
(This article belongs to the Special Issue Sustainable Polymer Materials for Pavement Applications)
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21 pages, 7055 KB  
Article
The Effect of Polymer Fiber Reinforcement on the Structural Performance of Timber Columns Under Axial Compression
by Haifa Abuhliga and Tahir Akgül
Buildings 2026, 16(3), 479; https://doi.org/10.3390/buildings16030479 - 23 Jan 2026
Viewed by 442
Abstract
This study investigates the compressive behavior of glued-laminated timber (Glulam) columns reinforced with different configurations of fiber-reinforced polymer (FRP) materials, including glass (GFRP) and carbon (CFRP) fibers in the form of rods, strip/panel, and fabrics. Axial compression tests were performed under controlled laboratory [...] Read more.
This study investigates the compressive behavior of glued-laminated timber (Glulam) columns reinforced with different configurations of fiber-reinforced polymer (FRP) materials, including glass (GFRP) and carbon (CFRP) fibers in the form of rods, strip/panel, and fabrics. Axial compression tests were performed under controlled laboratory conditions to examine the influence of reinforcement type and configuration on mechanical performance. Descriptive statistics, one-way ANOVA, and Tukey’s post hoc tests were used to determine the significance of differences between the tested groups. Finite element analysis (FEA) using ANSYS software2023 R1 was also conducted to validate the experimental results and to provide insight into stress distribution within the strengthened columns. The results revealed that FRP reinforcement clearly enhanced both the ultimate load and compressive stress compared to unreinforced samples. The highest performance was achieved with double CFRP rods and 5 cm carbon strips, which reached stress levels of about 43 MPa, representing an improvement of nearly 60% over raw wood. Statistical analysis confirmed that these increases were significant (p < 0.05), while FEA predictions showed strong agreement with the experimental findings. Observed failure modes shifted from crushing and buckling in unreinforced specimens to shear-splitting and delamination in reinforced ones, indicating improved confinement and delayed failure. Full article
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22 pages, 6962 KB  
Article
Suppression of Delamination in CFRP Laminates with Ply Discontinuity Using Polyamide Mesh
by M. J. Mohammad Fikry, Keisuke Iizuka, Hayato Nakatani, Satoru Yoneyama, Vladimir Vinogradov, Jun Koyanagi and Shinji Ogihara
J. Compos. Sci. 2025, 9(8), 414; https://doi.org/10.3390/jcs9080414 - 4 Aug 2025
Cited by 9 | Viewed by 3100
Abstract
Carbon fiber-reinforced plastics (CFRPs) offer excellent in-plane mechanical performance, but their relatively low interlaminar fracture toughness makes them vulnerable to delamination, particularly around intralaminar discontinuities such as resin-rich regions or fiber gaps. This study investigates the effectiveness of polyamide (PA) mesh inserts in [...] Read more.
Carbon fiber-reinforced plastics (CFRPs) offer excellent in-plane mechanical performance, but their relatively low interlaminar fracture toughness makes them vulnerable to delamination, particularly around intralaminar discontinuities such as resin-rich regions or fiber gaps. This study investigates the effectiveness of polyamide (PA) mesh inserts in improving interlaminar toughness and suppressing delamination in CFRP laminates with such features. Two PA mesh configurations were evaluated: a fully embedded continuous layer and a 20 mm cut mesh strip placed between continuous and discontinuous plies near critical regions. Fracture toughness tests showed that PA mesh insertion improved interlaminar toughness approximately 2.4-fold compared to neat CFRP, primarily due to a mechanical interlocking mechanism that disrupts crack propagation and enhances energy dissipation. Uniaxial tensile tests with digital image correlation revealed that while initial matrix cracking occurred at similar stress levels, the stress at which complete delamination occurred was approximately 60% higher in specimens with a 20 mm mesh and up to 92% higher in specimens with fully embedded mesh. The fully embedded mesh provided consistent delamination resistance across the laminate, while the 20 mm insert localized strain redistribution and preserved global mechanical performance. These findings demonstrate that PA mesh is an effective interleaving material for enhancing damage tolerance in CFRP laminates with internal discontinuities. Full article
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22 pages, 7210 KB  
Article
Polyethylene Storage Tanks Strengthened Externally with Fiber-Reinforced Polymer Laminates
by Ghassan Hachem, Wassim Raphael and Rafic Faddoul
Polymers 2025, 17(13), 1858; https://doi.org/10.3390/polym17131858 - 3 Jul 2025
Viewed by 1638
Abstract
Polyethylene storage tanks are widely used for storing water and chemicals due to their lightweight and corrosion-resistant properties. Despite these advantages, their structural performance under seismic conditions remains a concern, mainly because of their low mechanical strength and weak bonding characteristics. In this [...] Read more.
Polyethylene storage tanks are widely used for storing water and chemicals due to their lightweight and corrosion-resistant properties. Despite these advantages, their structural performance under seismic conditions remains a concern, mainly because of their low mechanical strength and weak bonding characteristics. In this study, a method of external strengthening using fiber-reinforced polymer (FRP) laminates is proposed and explored. The research involves a combination of laboratory testing on carbon fiber-reinforced polymer (CFRP)-strengthened polyethylene strips and finite element simulations aimed at assessing bond strength, anchorage length, and structural behavior. Results from tensile tests indicate that slippage tends to occur unless the anchorage length exceeds approximately 450 mm. To evaluate surface preparation, grayscale image analysis was used, showing that mechanical sanding increased intensity variation by over 127%, pointing to better bonding potential. Simulation results show that unreinforced tanks under seismic loads display stress levels beyond their elastic limit, along with signs of elephant foot buckling—common in thin-walled cylindrical structures. Applying CFRPs in a full-wrap setup notably reduced these effects. This approach offers a viable alternative to full tank replacement, especially in regions where cost, access, or operational constraints make replacement impractical. The applicability is particularly valuable in seismically active and densely populated areas, where rapid, non-invasive retrofitting is essential. Based on the experimental findings, a simple formula is proposed to estimate the anchorage length required for effective crack repair. Overall, the study demonstrates that CFRP retrofitting, paired with proper surface treatment, can significantly enhance the seismic performance of polyethylene tanks while avoiding costly and disruptive replacement strategies. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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25 pages, 11796 KB  
Article
Fiber Orientation Effects in CFRP Milling: Multiscale Characterization of Cutting Dynamics, Surface Integrity, and Damage Mechanisms
by Qi An, Jingjie Zhang, Guangchun Xiao, Chonghai Xu, Mingdong Yi, Zhaoqiang Chen, Hui Chen, Chengze Zheng and Guangchen Li
J. Compos. Sci. 2025, 9(7), 342; https://doi.org/10.3390/jcs9070342 - 2 Jul 2025
Cited by 7 | Viewed by 2115
Abstract
During the machining of unidirectional carbon fiber-reinforced polymers (UD-CFRPs), their anisotropic characteristics and the complex cutting conditions often lead to defects such as delamination, burrs, and surface/subsurface damage. This study systematically investigates the effects of different fiber orientation angles (0°, 45°, 90°, and [...] Read more.
During the machining of unidirectional carbon fiber-reinforced polymers (UD-CFRPs), their anisotropic characteristics and the complex cutting conditions often lead to defects such as delamination, burrs, and surface/subsurface damage. This study systematically investigates the effects of different fiber orientation angles (0°, 45°, 90°, and 135°) on cutting force, chip formation, stress distribution, and damage characteristics using a coupled macro–micro finite element model. The model successfully captures key microscopic failure mechanisms, such as fiber breakage, resin cracking, and fiber–matrix interface debonding, by integrating the anisotropic mechanical properties and heterogeneous microstructure of UD-CFRPs, thereby more realistically replicating the actual machining process. The cutting speed is kept constant at 480 mm/s. Experimental validation using T700S/J-133 laminates (with a 70% fiber volume fraction) shows that, on a macro scale, the cutting force varies non-monotonically with the fiber orientation angle, following the order of 0° < 45° < 135° < 90°. The experimental values are 24.8 N/mm < 35.8 N/mm < 36.4 N/mm < 44.1 N/mm, and the simulation values are 22.9 N/mm < 33.2 N/mm < 32.7 N/mm < 42.6 N/mm. The maximum values occur at 90° (44.1 N/mm, 42.6 N/mm), while the minimum values occur at 0° (24.8 N/mm, 22.9 N/mm). The chip morphology significantly changes with fiber orientation: 0° produces strip-shaped chips, 45° forms block-shaped chips, 90° results in particle-shaped chips, and 135° produces fragmented chips. On a micro scale, the microscopic morphology of the chips and the surface damage characteristics also exhibit gradient variations consistent with the experimental results. The developed model demonstrates high accuracy in predicting damage mechanisms and material removal behavior, providing a theoretical basis for optimizing CFRP machining parameters. Full article
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21 pages, 2081 KB  
Article
Translation of COVID-19 Serology Test on Foil-Based Lateral Flow Chips: A Journey from Injection Molding to Scalable Roll-to-Roll Nanoimprint Lithography
by Pakapreud Khumwan, Stephan Ruttloff, Johannes Götz, Dieter Nees, Conor O’Sullivan, Alvaro Conde, Mirko Lohse, Christian Wolf, Nastasia Okulova, Janine Brommert, Richard Benauer, Ingo Katzmayr, Nikolaus Ladenhauf, Wilfried Weigel, Maciej Skolimowski, Max Sonnleitner, Martin Smolka, Anja Haase, Barbara Stadlober and Jan Hesse
Biosensors 2025, 15(4), 229; https://doi.org/10.3390/bios15040229 - 4 Apr 2025
Cited by 1 | Viewed by 1813
Abstract
Lateral flow tests (LFTs) had a pivotal role in combating the spread of the SARS-CoV-2 virus throughout the COVID-19 pandemic thanks to their affordability and ease of use. Most of LFT devices were based on nitrocellulose membrane strips whose industrial upscaling to billions [...] Read more.
Lateral flow tests (LFTs) had a pivotal role in combating the spread of the SARS-CoV-2 virus throughout the COVID-19 pandemic thanks to their affordability and ease of use. Most of LFT devices were based on nitrocellulose membrane strips whose industrial upscaling to billions of devices has already been extensively demonstrated. Nevertheless, the assay option in an LFT format is largely restricted to qualitative detection of the target antigens. In this research, we surveyed the potential of UV nanoimprint lithography (UV-NIL) and extrusion coating (EC) for the high-throughput production of disposable capillary-driven, foil-based tests that allow multistep assays to be implemented for quantitative readout to address the inherent lack of on-demand fluid control and sensitivity of paper-based devices. Both manufacturing technologies operate on the principle of imprinting that enables high-volume, continuous structuring of microfluidic patterns in a roll-to-roll (R2R) production scheme. To demonstrate the feasibility of R2R-fabricated foil chips in a point-of-care biosensing application, we adapted a commercial chemiluminescence multiplex test for COVID-19 antibody detection originally developed for a capillary-driven microfluidic chip manufactured with injection molding (IM). In an effort to build a complete ecosystem for the R2R manufacturing of foil chips, we also recruited additional processes to streamline chip production: R2R biofunctionalization and R2R lamination. Compared to conventional fabrication techniques for microfluidic devices, the R2R techniques highlighted in this work offer unparalleled advantages concerning improved scalability, dexterity of seamless handling, and significant cost reduction. Our preliminary evaluation indicated that the foil chips exhibited comparable performance characteristics to the original IM-fabricated devices. This early success in assay translation highlights the promise of implementing biochemical assays on R2R-manufactured foil chips. Most importantly, it underscores the potential utilization of UV-NIL and EC as an alternative to conventional technologies for the future development in vitro diagnostics (IVD) in response to emerging point-of-care testing demands. Full article
(This article belongs to the Special Issue Biosensing Technologies in Medical Diagnosis)
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18 pages, 8392 KB  
Article
Analysis of Temperature and Stress Fields in the Process of Hot-Rolled Strip Coiling
by Meng Dai, Yuting Hu, Yanchao Hao, Ping Qiu and Hong Xiao
Metals 2025, 15(2), 111; https://doi.org/10.3390/met15020111 - 24 Jan 2025
Cited by 1 | Viewed by 2363
Abstract
During the coiling process of a hot-rolled strip, with the increasing layers the temperature and stress distribution inside the coil constantly change and interact with each other. Due to the contact with the sleeve and the transition of the heat exchange state, it [...] Read more.
During the coiling process of a hot-rolled strip, with the increasing layers the temperature and stress distribution inside the coil constantly change and interact with each other. Due to the contact with the sleeve and the transition of the heat exchange state, it is inaccurate to consider the temperature of the whole coil as the coiling temperature set by the process requirement. Meanwhile, due to the periodic interlayer contact in the radial direction, the relation between stress and deformation is nonlinear. For the coiling process, it is difficult to consider the above factors using conventional methods. Therefore, an incremental model has been established to couple the temperature and stress of the coil. In order to obtain the mechanical properties of the strip and radial elastic modulus of the coil, tensile tests and laminated compression experiments are conducted at different temperatures. The effects of changes in strip thickness, coiling tension, and initial temperature of the sleeve on the stress and the temperature inside the coil are studied. Finally, by comparing the model results with measurements and analytical solutions, the effectiveness of the incremental coupled model is verified and the errors caused by the analytical method are analyzed. Full article
(This article belongs to the Special Issue Manufacturing Processes of Metallic Materials)
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26 pages, 13927 KB  
Article
Longitudinal Shear in Timber–Concrete Composites with Flexible Adhesive Connections—Experimental and Numerical Investigations
by Klaudia Śliwa-Wieczorek, Armando La Scala, Wit Derkowski and Eva Binder
Materials 2024, 17(24), 6055; https://doi.org/10.3390/ma17246055 - 11 Dec 2024
Cited by 8 | Viewed by 1796
Abstract
Timber–concrete composites are established structural elements to combine the advantageous properties of both materials by connecting them. In this work, an innovative flexible adhesive connection in different configurations is investigated. Load-bearing capacity, stiffness, and the failure modes were first experimentally investigated by performing [...] Read more.
Timber–concrete composites are established structural elements to combine the advantageous properties of both materials by connecting them. In this work, an innovative flexible adhesive connection in different configurations is investigated. Load-bearing capacity, stiffness, and the failure modes were first experimentally investigated by performing push-out tests. Subsequently, a numerical evaluation using ABAQUS 2017/Standard software was carried out in order to develop a three-dimensional numerical model. The Cohesive Zone Model (CZM) is employed to represent the adhesive characteristics at the contact areas between the Cross-Laminated Timber (CLT) and concrete elements. Three different connection configurations were evaluated, each consisting of five push-out specimens. The study investigates the impact of bonding surface area and the alignment of prefabricated glue strips with the load direction on the connection’s longitudinal shear load-bearing capacity, stiffness, and slip modulus. In addition, the impact of cyclic loads and the impact of time on displacements were analyzed. The average load capacity of the full surface connection (type A) is 44.5% and 46.2% higher than the vertical adhesive strips (type B) and the horizontal adhesive strips (type C), respectively. However, the initial stiffness of the tested joints depends on the orientation of the prefabricated adhesive fasteners, being approximately 20% higher when the bonding elements are aligned parallel to the load direction compared to when they are oriented perpendicularly. Full article
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15 pages, 3581 KB  
Article
Reinforcement of RC Two-Way Slabs with CFRP Laminates: Plastic Limit Method for Carbon Emissions and Deformation Control
by Zahraa Saleem Sharhan, Raffaele Cucuzza, Marco Domaneschi, Oveys Ghodousian and Majid Movahedi Rad
Buildings 2024, 14(12), 3873; https://doi.org/10.3390/buildings14123873 - 2 Dec 2024
Cited by 10 | Viewed by 1661
Abstract
Carbon-fiber-reinforced polymer (CFRP) laminates have gained attention for their potential to reduce carbon emissions in construction. The impact of carbon-fiber-reinforced polymer (CFRP Laminate) on carbon emissions and the influence of elasto-plastic analysis on this technique were studied in this research. This study focuses [...] Read more.
Carbon-fiber-reinforced polymer (CFRP) laminates have gained attention for their potential to reduce carbon emissions in construction. The impact of carbon-fiber-reinforced polymer (CFRP Laminate) on carbon emissions and the influence of elasto-plastic analysis on this technique were studied in this research. This study focuses on how CFRP can affect the environmental footprint of reinforced concrete structures and how elasto-plastic analysis contributes to optimizing this strengthening method. Four flat RC slabs were created to evaluate this technique in strengthening. One slab was used as a reference without strengthening, while the other three were externally strengthened with CFRP. The slabs, which were identical in terms of their overall (length, width, and thickness) as well as their flexural steel reinforcement, were subjected to concentrated patch load until they failed. The strength of two-way RC slabs was analyzed using a concrete plastic damage constitutive model (CDP). Additionally, CFRP strips were applied to the tension surface of existing RC slabs to improve their strength. The load–deflection curves obtained from the simulations closely match the experimental data, demonstrating the validity and accuracy of the model. Strengthening concrete slabs with CFRP sheets reduced central deflection by 17.68% and crack width by 40%, while increasing the cracking load by 97.73% and the ultimate load capacity by 134.02%. However, it also led to a 15.47% increase in CO2 emissions. Also, the numerical results show that increasing the strengthening ratio significantly impacts shear strength and damage percentage. Full article
(This article belongs to the Section Building Structures)
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32 pages, 24132 KB  
Article
Numerical Assessment of the Effect of CFRP Anchorages on the Flexural and Shear Strengthening Performance of RC Beams
by Pedram Ayyobi, Joaquim António Oliveira Barros and Salvador José Esteves Dias
J. Compos. Sci. 2024, 8(9), 348; https://doi.org/10.3390/jcs8090348 - 5 Sep 2024
Cited by 5 | Viewed by 2202
Abstract
This study investigates the effectiveness of a hybrid solution that combines carbon fiber-reinforced polymer (CFRP) systems for the flexural and shear strengthening of T-cross section reinforced concrete (RC) beams. The hybrid solution consists of near-surface mounted CFRP laminates for flexural enhancement and externally [...] Read more.
This study investigates the effectiveness of a hybrid solution that combines carbon fiber-reinforced polymer (CFRP) systems for the flexural and shear strengthening of T-cross section reinforced concrete (RC) beams. The hybrid solution consists of near-surface mounted CFRP laminates for flexural enhancement and externally bonded U-shaped CFRP strips for shear strengthening. Moreover, an innovative CFRP anchorage system is proposed to prevent premature debonding of the U-CFRP strips and to improve their shear contribution. To address the limitations of the experimental program and propose an efficient and design-oriented simulation approach for NSM-EBR strengthening RC beams with the innovative anchorage system, a comprehensive numerical investigation was conducted by considering the key parameters affecting the performance of the strengthened system. This paper presents the results of an experimental program and a nonlinear finite element analysis that simulate the behavior of the materials up to their failure and the bond conditions between CFRP and concrete. This study also includes a numerical parametric study to assess the effectiveness of the proposed strengthening concept with several possible scenarios, as well as the predictive performance of the fib Bulletin 90 and ACI 440.2R-17 formulations. Full article
(This article belongs to the Section Composites Modelling and Characterization)
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28 pages, 9546 KB  
Article
Fortifying Slab Resilience against Touch-Off Explosions: Integration of Innovative Stud Reinforcements and Computational Analysis
by S. M. Anas, Rayeh Nasr Al-Dala’ien, Mohd Shariq and Mehtab Alam
Buildings 2024, 14(5), 1468; https://doi.org/10.3390/buildings14051468 - 18 May 2024
Cited by 19 | Viewed by 2576
Abstract
Explosions, once limited to military and accidental contexts, now occur frequently due to advances in warfare, local disputes, and global conflicts. Recent incidents, like urban bombings, emphasize the urgent need for infrastructure to withstand explosions. Slabs, critical in architectural frameworks, are vulnerable to [...] Read more.
Explosions, once limited to military and accidental contexts, now occur frequently due to advances in warfare, local disputes, and global conflicts. Recent incidents, like urban bombings, emphasize the urgent need for infrastructure to withstand explosions. Slabs, critical in architectural frameworks, are vulnerable to explosive forces due to their slimness, making them prime targets for sabotage. Scholars have explored various strategies to fortify slabs, including the use of advanced materials like CFRP laminates/strips, steel sheets and ultra-high-strength concrete, along with reinforcement techniques such as two-mesh and diagonal reinforcements. A novel approach introduced in current research involves integrating vertical short bars, or studs, to enhance slab resilience against touch-off explosions. The aim of this research endeavor is to assess the impact of studs and their utilization in bolstering the anti-contact-blast capabilities of a concrete slab. To achieve this goal, a specialized framework within the ABAQUS/Explicit 2020 software is employed for comprehensive analysis. Initially, a conventionally reinforced slab devoid of studs serves as the benchmark model for numerical validation, facilitating a comparative assessment of its anti-contact-blast effectiveness against the findings outlined by Zhao and colleagues in 2019. Following successful validation, six additional distinct slab models are formulated utilizing sophisticated software, incorporating studs of varying heights, namely, 15 mm and 10 mm. Each configuration encompasses three distinct welding scenarios: (i) integration with upper-layer bars, (ii) attachment to bottom-layer bars, and (iii) connection to both upper- and bottom-layer bars. The comparative merits of the slabs are evaluated and deliberated upon through the examination of diverse response parameters. The research revealed that the incorporation of studs within slabs yielded notable enhancements in blast resistance. Specifically, taller studs demonstrated exceptional resilience against deformation, cracking, and perforation, while also diminishing plastic damage energy. Particularly noteworthy was the superior performance observed in slabs with studs welded to both upper and lower layers of re-bars. This highlights the critical significance of both the integration of studs and their precise positioning in fortifying structural integrity against blast-induced loadings. Full article
(This article belongs to the Section Building Structures)
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15 pages, 6289 KB  
Article
Automated Foreign Object Detection for Carbon Fiber Laminates Using High-Resolution Ultrasound Testing
by Rifat Ara Nargis, Daniel P. Pulipati and David A. Jack
Materials 2024, 17(10), 2381; https://doi.org/10.3390/ma17102381 - 16 May 2024
Cited by 11 | Viewed by 2371
Abstract
Carbon fiber laminates have become popular in the manufacturing industry for their many desirable properties, like good vibration damping, high strength-to-weight ratio, toughness, high dimensional stability, and low coefficient of thermal expansion. During the manufacturing process, undesirable foreign objects, such as peel-ply strips, [...] Read more.
Carbon fiber laminates have become popular in the manufacturing industry for their many desirable properties, like good vibration damping, high strength-to-weight ratio, toughness, high dimensional stability, and low coefficient of thermal expansion. During the manufacturing process, undesirable foreign objects, such as peel-ply strips, gloving material, and Kapton film, can be introduced into the part which can lead to a localized weakness. These manufacturing defects can function as stress concentration points and oftentimes cause a premature catastrophic failure. In this study, a method using high-resolution pulse-echo ultrasound testing is employed for the detection and quantification of the dimensions of foreign object debris (FOD) embedded within carbon fiber laminates. This research presents a method to create high-resolution C-scans using an out of immersion tank portable housing ultrasound scanning system, with similar capabilities to that of a full immersion system. From the full-waveform dataset, we extract the FOD depth and planar dimensions with an automatic edge detection technique. Results from several carbon fiber laminates are investigated with embedded foreign objects that are often considered undetectable. Results are presented for FOD identification for two different shapes: circles with diameters ranging from 7.62 mm to 12.7 mm, and 3-4-5 triangles with hypotenuses ranging from 7.6 mm to 12.7 mm. CT imaging is used to confirm proper FOD placement and that the FOD was not damaged or altered during manufacturing. Of importance for the ultrasound inspection results, in every single case studied, the FOD is detected, the layer depth is properly identified, and the typical error is less than 1.5 mm for the primary dimension. Full article
(This article belongs to the Special Issue Non-Destructive Testing (NDT) of Advanced Composites and Structures)
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17 pages, 13662 KB  
Article
Soft Coiled Pneumatic Actuator with Integrated Length-Sensing Function for Feedback Control
by Jacob R. Greenwood and Wyatt Felt
Actuators 2023, 12(12), 455; https://doi.org/10.3390/act12120455 - 8 Dec 2023
Cited by 2 | Viewed by 3128
Abstract
SPIRA Coil actuators are formed from thin sheets of PET plastic laminated into a coil shape that unfurls like a “party horn” when inflated, while many soft actuators require large pressures to create only modest strains, SPIRA Coils can easily be designed and [...] Read more.
SPIRA Coil actuators are formed from thin sheets of PET plastic laminated into a coil shape that unfurls like a “party horn” when inflated, while many soft actuators require large pressures to create only modest strains, SPIRA Coils can easily be designed and fabricated to extend over dramatic distances with relatively low working pressures. Internal metalized PET strips separate in the extended portion of the actuator, creating an electrical circuit with a resistance that corresponds to the actuator length. This paper presents and experimentally validates easy-to-use design models for the actuators’ self-retracting spring stiffness, its pneumatic extension force, and its internal length-sensing electrical resistance. Testing of the self-sensing capabilities demonstrates that the embedded sensor can be used to determine the actuator length with virtually no hysteresis. Feedback control with the resistance-based sensing resulted in length-control errors within 5% of the extended actuator length (i.e., 3 cm of 60 cm). Full article
(This article belongs to the Special Issue Soft Actuators and Robotics)
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24 pages, 8506 KB  
Article
Unbonded Pre-Tensioned CF-Laminates Mechanically Anchored to HSC Beams as a Sustainable Repair Solution for Detachment of Bonded CF-Laminates
by Mohamed A. El Zareef, Sabiha Barour, Mosbeh R. Kaloop and Waleed E. El-Demerdash
Buildings 2023, 13(10), 2528; https://doi.org/10.3390/buildings13102528 - 6 Oct 2023
Cited by 1 | Viewed by 1614
Abstract
The present article outlines a Finite Element Model (FEM) that was created and validated by comparing it to prior experimental investigations to estimate the flexural performance of HSC beams strengthened with exterior bonded, unbonded, and unbonded pre-tensioned Carbon Fibre Reinforced Polymer (CFRP) sheets [...] Read more.
The present article outlines a Finite Element Model (FEM) that was created and validated by comparing it to prior experimental investigations to estimate the flexural performance of HSC beams strengthened with exterior bonded, unbonded, and unbonded pre-tensioned Carbon Fibre Reinforced Polymer (CFRP) sheets in several patterns. Nonlinear analysis was performed on three-point-loaded beams using ANSYS software, incorporating the constitutive characteristics of various components (concrete, CFRP, and steel). The comparison of FE-models and experimental data, namely for load-deflection curves, crack patterns, and failure modes, revealed that the developed numerical FE-models and experimental outcomes are in good accord. There has been numerous prior research on the behavior of beams strengthened with externally bonded CFRP sheets, but few on those reinforced with externally unbonded CFRP laminates, and even fewer on HSC beams reinforced with externally unbonded pre-tensioned CFRP laminates. Therefore, the major contribution of this article is to investigate the flexural behavior of HSC beams strengthened utilizing externally unbonded pre-tensioned CFRP laminates. The analysis revealed that the bending performance of RC-beams strengthened using external unbonded pre-tensioned CFRP-laminates is quite similar to that of bonded CFRP-strengthened beams, indicating a high potential for tackling the durability issues caused by detachment of bonded CFRP-strips in such structural elements. The existence of a fully wrapped CF sheet forced the beam to develop diagonal shear cracks in the region between the wrapped CF sheet and beam supports while also enhancing the flexural cracked zone at mid-span to change from smeared to discrete fractures. The flexural fractures spread over a deeper and wider area of the beam as a result of the incorporation of a half-wrap CF laminate. Externally unbonded CFRP-sheets pre-tensioned with 45% of the CFRP ultimate strength utilizing various patterns (straight and U-wrap) performed similarly to bonded CFRP-sheets, with a slight boost in load capacity of around 4.5% and notable reduces in deflection ranging from 9.7% to 16.24%. Using exterior unbonded CFRP laminates to strengthen RC-beams resulted in a flexural capacity increase ranging from 22.3% for NC beams to 71.6% for HSC beams. Full article
(This article belongs to the Section Building Structures)
Show Figures

Figure 1

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