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30 pages, 9107 KiB  
Article
Numerical Far-Field Investigation into Guided Waves Interaction at Weak Interfaces in Hybrid Composites
by Saurabh Gupta, Mahmood Haq, Konstantin Cvetkovic and Oleksii Karpenko
J. Compos. Sci. 2025, 9(8), 387; https://doi.org/10.3390/jcs9080387 - 22 Jul 2025
Viewed by 210
Abstract
Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the [...] Read more.
Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the performance of their constituents in demanding applications. Despite these advantages, inspecting such thin, layered structures remains a significant challenge, particularly when they are difficult or impossible to access. As with any new invention, they always come with challenges. This study examines the effectiveness of the fundamental anti-symmetric Lamb wave mode (A0) in detecting weak interfacial defects within Carall laminates, a type of hybrid fiber metal laminate (FML). Delamination detectability is analyzed in terms of strong wave dispersion observed downstream of the delaminated sublayer, within a region characterized by acoustic distortion. A three-dimensional finite element (FE) model is developed to simulate mode trapping and full-wavefield local displacement. The approach is validated by reproducing experimental results reported in prior studies, including the author’s own work. Results demonstrate that the A0 mode is sensitive to delamination; however, its lateral resolution depends on local position, ply orientation, and dispersion characteristics. Accurately resolving the depth and extent of delamination remains challenging due to the redistribution of peak amplitude in the frequency domain, likely caused by interference effects in the acoustically sensitive delaminated zone. Additionally, angular scattering analysis reveals a complex wave behavior, with most of the energy concentrated along the centerline, despite transmission losses at the metal-composite interfaces in the Carall laminate. The wave interaction with the leading and trailing edges of the delaminations is strongly influenced by the complex wave interference phenomenon and acoustic mismatched regions, leading to an increase in dispersion at the sublayers. Analytical dispersion calculations clarify how wave behavior influences the detectability and resolution of delaminations, though this resolution is constrained, being most effective for weak interfaces located closer to the surface. This study offers critical insights into how the fundamental anti-symmetric Lamb wave mode (A0) interacts with delaminations in highly attenuative, multilayered environments. It also highlights the challenges in resolving the spatial extent of damage in the long-wavelength limit. The findings support the practical application of A0 Lamb waves for structural health assessment of hybrid composites, enabling defect detection at inaccessible depths. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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27 pages, 4412 KiB  
Review
Coupling Agents in Acoustofluidics: Mechanisms, Materials, and Applications
by Shenhao Deng, Yiting Yang, Menghui Huang, Cheyu Wang, Enze Guo, Jingui Qian and Joshua E.-Y. Lee
Micromachines 2025, 16(7), 823; https://doi.org/10.3390/mi16070823 - 19 Jul 2025
Viewed by 368
Abstract
Acoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Considering the rapidly growing body of research in the field of [...] Read more.
Acoustic coupling agents serve as critical interfacial materials connecting piezoelectric transducers with microfluidic chips in acoustofluidic systems. Their performance directly impacts acoustic wave transmission efficiency, device reusability, and reliability in biomedical applications. Considering the rapidly growing body of research in the field of acoustic microfluidics, this review aims to serve as an all-in-one reference on the role of acoustic coupling agents and relevant considerations pertinent to acoustofluidic devices for anyone working in or seeking to enter the field of disposable acoustofluidic devices. To this end, this review seeks to summarize and categorize key aspects of acoustic couplants in the implementation of acoustofluidic devices by examining their underlying physical mechanisms, material classifications, and core applications of coupling agents in acoustofluidics. Gel-based coupling agents are particularly favored for their long-term stability, high coupling efficiency, and ease of preparation, making them integral to acoustic flow control applications. In practice, coupling agents facilitate microparticle trapping, droplet manipulation, and biosample sorting through acoustic impedance matching and wave mode conversion (e.g., Rayleigh-to-Lamb waves). Their thickness and acoustic properties (sound velocity, attenuation coefficient) further modulate sound field distribution to optimize acoustic radiation forces and thermal effects. However, challenges remain regarding stability (evaporation, thermal degradation) and chip compatibility. Further aspects of research into gel-based agents requiring attention include multilayer coupled designs, dynamic thickness control, and enhancing biocompatibility to advance acoustofluidic technologies in point-of-care diagnostics and high-throughput analysis. Full article
(This article belongs to the Special Issue Recent Development of Micro/Nanofluidic Devices, 2nd Edition)
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16 pages, 2281 KiB  
Article
Towards the Optimization of Apodized Resonators
by Ana Valenzuela-Pérez, Carlos Collado and Jordi Mateu
Micromachines 2025, 16(5), 511; https://doi.org/10.3390/mi16050511 - 27 Apr 2025
Viewed by 403
Abstract
Bulk Acoustic Wave (BAW) resonators are essential components in modern RF communication systems due to their high selectivity and quality factor. However, spurious resonances caused by Lamb wave mode propagation along the in-plane directions degrade the filter performance. Traditional Finite Element Method (FEM) [...] Read more.
Bulk Acoustic Wave (BAW) resonators are essential components in modern RF communication systems due to their high selectivity and quality factor. However, spurious resonances caused by Lamb wave mode propagation along the in-plane directions degrade the filter performance. Traditional Finite Element Method (FEM) simulations provide accurate modeling but are computationally expensive, especially for arbitrarily shaped resonators and solidly mounted resonators (SMRs), whose stack of materials is composed of many thin layers of different materials. To address this, we extend a previously published model (named the Quasi-3D model), which employs the Transmission Line Matrix (TLM) method, enabling efficient simulations of complex geometries with more precise meshing. The new approach allows us to simulate different geometries, and we will show several apodized geometries with the aim of minimizing the lateral modes. In addition, the proposed approach significantly reduces the computational cost while maintaining high accuracy, as validated by FEM comparisons and experimental measurements. Full article
(This article belongs to the Special Issue Acoustic Transducers and Their Applications, 2nd Edition)
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13 pages, 1582 KiB  
Article
Numerical Study on Sharp Defect Evaluation Using Higher Order Modes Cluster (HOMC) Guided Waves and Machine Learning Models
by Jing Xiao and Fangsen Cui
Acoustics 2025, 7(2), 22; https://doi.org/10.3390/acoustics7020022 - 17 Apr 2025
Viewed by 620
Abstract
The inspection of corrosion and pitting-type defects is critical in the petrochemical, marine, and offshore industries. Guided wave inspection is widely used to detect these flaws and control operational costs. Higher order modes cluster (HOMC) guided waves, composed of higher-order Lamb wave modes, [...] Read more.
The inspection of corrosion and pitting-type defects is critical in the petrochemical, marine, and offshore industries. Guided wave inspection is widely used to detect these flaws and control operational costs. Higher order modes cluster (HOMC) guided waves, composed of higher-order Lamb wave modes, offer enhanced resolution compared to low-frequency guided waves. They exhibit minimal dispersion, reduced sensitivity to surface features such as T-joints, and retain most of their energy upon interacting with surface defects. This study employs two-dimensional finite element simulations to investigate the propagation and interaction of HOMC guided waves with defects in a T-joint and an aluminum plate. Both conventional fitting methods and machine learning (ML) models are used to estimate the depth of sharp defects reaching up to half the plate thickness. The results demonstrate that both approaches can utilize data from defects of one width to predict the depth of defects with a different width. The ML model outperforms the fitting method, achieving higher prediction accuracy while reducing dependence on expert knowledge. The developed method shows strong potential for characterizing sharp defects of varying widths, closely resembling real-world pitting corrosion scenarios. Full article
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13 pages, 5723 KiB  
Article
Delamination Detection in CFRP Stringers with A0-Mode Lamb Wave Curvature
by Gaozheng Zhao, Yike Zeng, Zhenyang Yu, Kaihua Sun and Jian Chen
Sensors 2025, 25(6), 1915; https://doi.org/10.3390/s25061915 - 19 Mar 2025
Cited by 1 | Viewed by 497
Abstract
Ultrasonic detection of delamination in stringer-stiffened panels made of carbon fiber-reinforced plastics (CFRPs) presents a critical challenge due to their complex geometry, complicated properties and large size. In this work, a delamination detection method using the wavefield curvature of the A0-mode [...] Read more.
Ultrasonic detection of delamination in stringer-stiffened panels made of carbon fiber-reinforced plastics (CFRPs) presents a critical challenge due to their complex geometry, complicated properties and large size. In this work, a delamination detection method using the wavefield curvature of the A0-mode Lamb wave is proposed. Firstly, the underlying mechanism is numerically investigated to examine the interactions between the A0-mode Lamb wave and delamination at different sites of the stringer. Then, the wavefield curvature sensitive to local anomalies is revealed owing to the higher-order derivative nature. Thereafter, the proposed method is utilized to detect delamination in the fabricated CFRP specimens and the results are compared with X-ray computed tomography, confirming the feasibility and effectiveness of the proposed method. This viable method, capable of detecting delamination in larger CFRP stringers, will find great potential in the efficient non-destructive testing of CFRP structures in different applications. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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14 pages, 2650 KiB  
Article
A2-Mode Lamb Passive-Wireless Surface-Acoustic-Wave Micro-Pressure Sensor Based on Cantilever Beam Structure
by Zhuoyue Duan, Tao Wang, Wei Ji, Lihui Feng, Peng Yin, Jihua Lu and Litong Yin
Sensors 2025, 25(6), 1873; https://doi.org/10.3390/s25061873 - 18 Mar 2025
Cited by 1 | Viewed by 2519
Abstract
Passive-wireless surface-acoustic-wave (SAW) micro-pressure sensors are suitable for extreme scenarios where wired sensors are not applicable. However, as the measured pressure decreases, conventional SAW micro-pressure sensors struggle to meet expected performance due to insufficient sensitivity. This article proposes a a method of using [...] Read more.
Passive-wireless surface-acoustic-wave (SAW) micro-pressure sensors are suitable for extreme scenarios where wired sensors are not applicable. However, as the measured pressure decreases, conventional SAW micro-pressure sensors struggle to meet expected performance due to insufficient sensitivity. This article proposes a a method of using an A2-mode Lamb SAW sensor and introduces an inertial structure in the form of a cantilever beam to enhance sensitivity. An MEMS-compatible manufacturing process was employed to create a multi-layer structure of SiO2, AlN, and SOI for the SAW micro-pressure sensor. To investigate the operational performance of the SAW micro-pressure sensor, a micro-pressure testing system was established. The experimental results demonstrate that the sensor exhibits high sensitivity to micro-pressure, validating the effectiveness of the proposed design. Full article
(This article belongs to the Section Physical Sensors)
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23 pages, 6343 KiB  
Article
Multi-Feature Extraction and Explainable Machine Learning for Lamb-Wave-Based Damage Localization in Laminated Composites
by Jaehyun Jung, Muhammad Muzammil Azad and Heung Soo Kim
Mathematics 2025, 13(5), 769; https://doi.org/10.3390/math13050769 - 26 Feb 2025
Viewed by 608
Abstract
Laminated composites display exceptional weight-saving abilities that make them suited to advanced applications in aerospace, automobile, civil, and marine industries. However, the orthotropic nature of laminated composites means that they possess several damage modes that can lead to catastrophic failure. Therefore, machine learning-based [...] Read more.
Laminated composites display exceptional weight-saving abilities that make them suited to advanced applications in aerospace, automobile, civil, and marine industries. However, the orthotropic nature of laminated composites means that they possess several damage modes that can lead to catastrophic failure. Therefore, machine learning-based Structural Health Monitoring (SHM) techniques have been used for damage detection. While Lamb waves have shown significant potential in the SHM of laminated composites, most of these techniques are focused on imaging-based methods and are limited to damage detection. Therefore, this study aims to localize the damage in laminated composites without the use of imaging methods, thus improving the computational efficiency of the proposed approach. Moreover, the machine learning models are generally black-box in nature, with no transparency of the reason for their decision making. Thus, this study also proposes the use of Shapley Additive Explanations (SHAP) to identify the important feature to localize the damage in laminated composites. The proposed approach is validated by the experimental simulation of the damage at nine different locations of a composite laminate. Multi-feature extraction is carried out by first applying the Hilbert transform on the envelope signal followed by statistical feature analysis. This study compares raw signal features, Hilbert transform features, and multi-feature extraction from the Hilbert transform to demonstrate the effectiveness of the proposed approach. The results demonstrate the effectiveness of an explainable K-Nearest Neighbor (KNN) model in locating the damage, with an R2 value of 0.96, a Mean Square Error (MSE) value of 10.29, and a Mean Absolute Error (MAE) value of 0.5. Full article
(This article belongs to the Section E2: Control Theory and Mechanics)
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14 pages, 6733 KiB  
Article
Detailed Determination of Delamination Parameters in a Multilayer Structure Using Asymmetric Lamb Wave Mode
by Olgirdas Tumšys, Lina Draudvilienė and Egidijus Žukauskas
Sensors 2025, 25(2), 539; https://doi.org/10.3390/s25020539 - 18 Jan 2025
Cited by 1 | Viewed by 938
Abstract
A signal-processing algorithm for the detailed determination of delamination in multilayer structures is proposed in this work. The algorithm is based on calculating the phase velocity of the Lamb wave A0 mode and estimating this velocity dispersion. Both simulation and experimental studies [...] Read more.
A signal-processing algorithm for the detailed determination of delamination in multilayer structures is proposed in this work. The algorithm is based on calculating the phase velocity of the Lamb wave A0 mode and estimating this velocity dispersion. Both simulation and experimental studies were conducted to validate the proposed technique. The delamination having a diameter of 81 mm on the segment of a wind turbine blade (WTB) was used for verification of the proposed technique. Four cases were used in the simulation study: defect-free, delamination between the first and second layers, delamination between the second and third layers, and defect (hole). The calculated phase velocity variation in the A0 mode was used to determine the location and edge coordinates of the delaminations and defects. It has been found that in order to estimate the depth at which the delamination is, it is appropriate to calculate the phase velocity dispersion curves. The difference in the reconstructed phase velocity dispersion curves between the layers simulated at different depths is estimated to be about 60 m/s. The phase velocity values were compared with the delamination of the second and third layers and a hole drilled at the corresponding depth. The obtained simulation results confirmed that the drilled hole can be used as a defect corresponding to delamination. The WTB sample with a drilled hole of 81 mm was used in the experimental study. Using the proposed algorithm, detailed defect parameters were obtained. The results obtained using simulated and experimental signals indicated that the proposed new algorithm is suitable for the determination of delamination parameters in a multilayer structure. Full article
(This article belongs to the Special Issue Acoustic and Ultrasonic Sensing Technology in Non-Destructive Testing)
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14 pages, 4813 KiB  
Article
Characterization of Micro-Crack Orientation in a Thin Plate Using Quasi-Static Component Generated by Incident Ultrasonic Lamb Waves
by Liang Zhao, Jun Zhou, Weifeng Yuan, Bin Gu, Mingxi Deng, Caibin Xu, Xiangyan Ding, Zhengpan Qi, Jishuo Wang and Qin Ying
Sensors 2025, 25(1), 222; https://doi.org/10.3390/s25010222 - 2 Jan 2025
Viewed by 1148
Abstract
The directivity of the quasi-static component (QSC) is quantitatively investigated for evaluating the orientation of a micro-crack buried in a thin solid plate using the numerical simulation method. Based on the bilinear stress–strain constitutive model, a three-dimensional (3D) finite element model (FEM) is [...] Read more.
The directivity of the quasi-static component (QSC) is quantitatively investigated for evaluating the orientation of a micro-crack buried in a thin solid plate using the numerical simulation method. Based on the bilinear stress–strain constitutive model, a three-dimensional (3D) finite element model (FEM) is built for investigating the nonlinear interaction between primary Lamb waves and the micro-crack. When the primary Lamb waves at A0 mode impinge on the micro-crack, under the modulation of the contact acoustic nonlinearity (CAN), the micro-crack itself will induce QSC. The amplitude of the QSC generated can be used for directly charactering the micro-crack orientation. The finite element simulation results show that the directivity of the QSC radiated by the micro-crack is closely related to the orientation of the micro-crack, allowing for the characterization of micro-crack orientation without the need for baseline signals. The results indicate that the directionality of the QSC can be used for characterizing the orientation of the micro-crack. The amplitude of the QSC is affected by the contact area between two surfaces of the micro-crack. It is demonstrated that the proposed method is a feasible means for the characterization of micro-crack orientation. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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23 pages, 748 KiB  
Article
Myotonia Congenita in Australian Merino Sheep with a Missense Variant in CLCN1
by Leah K. Manning, Katie L. M. Eager, Cali E. Willet, Shaun Slattery, Justine H. McNally, Zoe B. Spiers, Mark Hazelton, Georgina Child, Rick Duggan, Brendon A. O’Rourke and Imke Tammen
Animals 2024, 14(24), 3703; https://doi.org/10.3390/ani14243703 - 22 Dec 2024
Cited by 1 | Viewed by 1327
Abstract
Myotonia congenita is a hereditary, non-dystrophic skeletal muscle disorder associated with muscle stiffness due to delayed muscle relaxation after contraction. We review myotonia congenita in domesticated animals and humans and investigated suspected myotonia congenita in a flock of Merino sheep in Australia. In [...] Read more.
Myotonia congenita is a hereditary, non-dystrophic skeletal muscle disorder associated with muscle stiffness due to delayed muscle relaxation after contraction. We review myotonia congenita in domesticated animals and humans and investigated suspected myotonia congenita in a flock of Merino sheep in Australia. In 2020, a property in New South Wales reported a four-year history of lambs that would fall on disturbance before rapidly recovering, with 13 affected sheep identified in 2020. Episodes were associated with a short period of tetanic spasms and a stiff gait upon rising. Lambs were otherwise normal between episodes, although over time, lost body condition and occasionally died from misadventure. An inherited condition was considered from limited pedigree information and a preliminary diagnosis of myotonia congenita was made based on clinical presentation. Biochemistry from four sheep found variable, but typically mild increases in creatine kinase (CK) and aspartate aminotransferase (AST). Modified electromyography on six affected sheep found irregular electrical activity within the muscle. For four sheep, there were no consistent significant abnormalities on post mortem examination and histopathology—typical for this condition. A review of the Online Mendelian Inheritance in Man (OMIM) and Online Mendelian Inheritance in Animals (OMIA) databases was conducted to summarise information about myotonia congenita in humans and eight non-human species of animals. Comparing the characteristic clinical presentation, pathology and electromyography data of affected Merino sheep to similar conditions in other species assisted the identification of likely candidate genes. Whole genome sequencing of two affected lambs detected a missense variant in CLCN1 (NC_056057.1:g.107930611C>T; XM_004008136.5:c.844C>T; XP_004008185.4:p.(P282S)), with a predicted deleterious effect on protein function. An SNP genotyping assay was developed, and the variant segregated with the disease in 12 affected sheep and obligate carrier rams under an assumed recessive mode of inheritance. Identifying a likely causal variant and developing a diagnostic test allows screening of suspected affected or carrier Merino sheep for early intervention to reduce propagation of the variant within flocks. Full article
(This article belongs to the Section Small Ruminants)
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18 pages, 6447 KiB  
Article
Corrosion Monitoring in Automotive Lap Joints Based on Imaging Methods of Lamb Waves
by Yunmeng Ran, Cheng Qian, Xiangfen Wang, Weifang Zhang and Rongqiao Wang
Sensors 2024, 24(24), 8092; https://doi.org/10.3390/s24248092 - 18 Dec 2024
Viewed by 1355
Abstract
Corrosion damage presents significant challenges to the safety and reliability of connected vehicles. However, traditional non-destructive methods often fall short when applied to complex automotive structures, such as bolted lap joints. To address this limitation, this study introduces a novel corrosion monitoring approach [...] Read more.
Corrosion damage presents significant challenges to the safety and reliability of connected vehicles. However, traditional non-destructive methods often fall short when applied to complex automotive structures, such as bolted lap joints. To address this limitation, this study introduces a novel corrosion monitoring approach using Lamb wave-based weighted fusion imaging methods. First, the Minimum Variance Distortionless Response (MVDR) is utilized to process Lamb wave signals collected under bolt-loosening and bolt-tightening conditions to image the bolt locations. Second, based on the identified bolt positions, the weighted Reconstruction Algorithm for Probabilistic Inspection of Damage (RAPID) is applied to the Lamb wave signals acquired before and after corrosion, enabling precise imaging of the actual positions of the corroded bolts. Experiments are conducted on three-bolt lap joints in cases of single-corrosion and two-corrosion using A0 mode Lamb waves and piezoelectric sensor networks. The results demonstrate that the proposed method effectively images multiple types of damage and achieves maximum location deviations of 7.43 mm. This approach enables precise and visual multi-damage assessment, particularly in hard-to-access regions. When integrated with V2X-enabled (Vehicle-to-Everything) systems, the method offers potential for incorporation into automotive structural health monitoring systems for remote diagnosis in complex structures, thereby enhancing monitoring efficiency and accuracy. Full article
(This article belongs to the Section Sensor Networks)
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17 pages, 3598 KiB  
Article
Influence of Lamb Wave Anisotropy on Detection of Water-to-Ice Phase Transition
by Andrey Smirnov, Vladimir Anisimkin, Nikita Ageykin, Elizaveta Datsuk and Iren Kuznetsova
Sensors 2024, 24(24), 7969; https://doi.org/10.3390/s24247969 - 13 Dec 2024
Cited by 1 | Viewed by 649
Abstract
An important technical task is to develop methods for recording the phase transitions of water to ice. At present, many sensors based on various types of acoustic waves are suggested for solving this challenge. This paper focuses on the theoretical and experimental study [...] Read more.
An important technical task is to develop methods for recording the phase transitions of water to ice. At present, many sensors based on various types of acoustic waves are suggested for solving this challenge. This paper focuses on the theoretical and experimental study of the effect of water-to-ice phase transition on the properties of Lamb and quasi shear horizontal (QSH) acoustic waves of a higher order propagating in different directions in piezoelectric plates with strong anisotropy. Y-cut LiNbO3, 128Y-cut LiNbO3, and 36Y-cut LiTaO3 plates with a thickness of 500 μm and 350 μm were used as piezoelectric substrates. It was shown that the amplitude of the waves under study can decrease, increase, or remain relatively stable due to the water-to-ice phase transition, depending on the propagation direction and mode order. The greatest decrease in amplitude (42.1 dB) due to glaciation occurred for Lamb waves with a frequency of 40.53 MHz and propagating in the YX+30° LiNbO3 plate. The smallest change in the amplitude (0.9 dB) due to glaciation was observed for QSH waves at 56.5 MHz propagating in the YX+60° LiNbO3 plate. Additionally, it was also found that, in the YX+30° LiNbO3 plate, the water-to-ice transition results in the complete absorption of all acoustic waves within the specified frequency range (10–60 MHz), with the exception of one. The phase velocities, electromechanical coupling coefficients, elastic polarizations, and attenuation of the waves under study were calculated. The structures “air–piezoelectric plate–air”, “air–piezoelectric plate–liquid”, and “air–piezoelectric plate–ice” were considered. The results obtained can be used to develop methods for detecting ice formation and measuring its parameters. Full article
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19 pages, 7232 KiB  
Article
Finite Element Simulation of Acoustic Emissions from Different Failure Mechanisms in Composite Materials
by Manoj Rijal, David Amoateng-Mensah and Mannur J. Sundaresan
Materials 2024, 17(24), 6085; https://doi.org/10.3390/ma17246085 - 12 Dec 2024
Cited by 2 | Viewed by 1466
Abstract
Damage in composite laminates evolves through complex interactions of different failure modes, influenced by load type, environment, and initial damage, such as from transverse impact. This paper investigates damage growth in cross-ply polymeric matrix laminates under tensile load, focusing on three primary failure [...] Read more.
Damage in composite laminates evolves through complex interactions of different failure modes, influenced by load type, environment, and initial damage, such as from transverse impact. This paper investigates damage growth in cross-ply polymeric matrix laminates under tensile load, focusing on three primary failure modes: transverse matrix cracks, delaminations, and fiber breaks in the primary loadbearing 0-degree laminae. Acoustic emission (AE) techniques can monitor and quantify damage in real time, provided the signals from these failure modes can be distinguished. However, directly observing crack growth and related AE signals is challenging, making numerical simulations a useful alternative. AE signals generated by the three failure modes were simulated using modified step impulses of appropriate durations based on incremental crack growth. Linear elastic finite element analysis (FEA) was applied to model the AE signal propagating as Lamb waves. Experimental attenuation data were used to modify the simulated AE waveforms by designing arbitrary magnitude response filters. The propagating waves can be detected as surface displacements or surface strains depending upon the type of sensor employed. This paper presents the signals corresponding to surface strains measured by surface-bonded piezoelectric sensors. Fiber break events showed higher-order Lamb wave modes with frequencies over 2 MHz, while matrix cracks primarily exhibited the fundamental S0 and A0 modes with frequencies ranging up to 650 kHz, with delaminations having a dominant A0 mode and frequency content less than 250 kHz. The amplitude and frequency content of signals from these failure modes are seen to change significantly with source–sensor distance, hence requiring an array of dense sensors to acquire the signals effectively. Furthermore, the reasonable correlation between the simulated waveforms and experimental acoustic emission signals obtained during quasi-static tensile test highlights the effectiveness of FEA in accurately modeling these failure modes in composite materials. Full article
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25 pages, 6085 KiB  
Article
SHM System for Composite Material Based on Lamb Waves and Using Machine Learning on Hardware
by Gracieth Cavalcanti Batista, Carl-Mikael Zetterling, Johnny Öberg and Osamu Saotome
Sensors 2024, 24(23), 7817; https://doi.org/10.3390/s24237817 - 6 Dec 2024
Viewed by 1401
Abstract
There is extensive use of nondestructive test (NDT) inspections on aircraft, and many techniques nowadays exist to inspect failures and cracks in their structures. Moreover, NDT inspections are part of a more general structural health monitoring (SHM) system, where cutting-edge technologies are needed [...] Read more.
There is extensive use of nondestructive test (NDT) inspections on aircraft, and many techniques nowadays exist to inspect failures and cracks in their structures. Moreover, NDT inspections are part of a more general structural health monitoring (SHM) system, where cutting-edge technologies are needed as powerful resources to achieve high performance. The high-performance aspects of SHM systems are response time, power consumption, and usability, which are difficult to achieve because of the system’s complexity. Then, it is even more challenging to develop a real-time low-power SHM system. Today, the ideal process is for structural health information extraction to be completed on the flight; however, the defects and damage are quantitatively made offline and on the ground, and sometimes, the respective procedure test is applied later on the ground, after the flight. For this reason, the present paper introduces an FPGA-based intelligent SHM system that processes Lamb wave signals using piezoelectric sensors to detect, classify, and locate damage in composite structures. The system employs machine learning (ML), specifically support vector machines (SVM), to classify damage while addressing outlier challenges with the Mahalanobis distance during the classification phase. To process the complex Lamb wave signals, the system incorporates well-known signal processing (DSP) techniques, including power spectrum density (PSD), wavelet transform, and Principal Component Analysis (PCA), for noise reduction, feature extraction, and data compression. These techniques enable the system to handle material anisotropy and mitigate the effects of edge reflections and mode conversions. Damage is quantitatively evaluated with classification accuracies of 96.25% for internal defects and 97.5% for external defects, with localization achieved by associating receiver positions with damage occurrence. This robust system is validated through experiments and demonstrates its potential for real-time applications in aerospace composite structures, addressing challenges related to material complexity, outliers, and scalable hardware implementation for larger sensor networks. Full article
(This article belongs to the Special Issue Advanced Sensing Technology in Structural Health Monitoring)
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11 pages, 3029 KiB  
Article
Laterally Excited Resonators Based on Single-Crystalline LiTaO3 Thin Film for High-Frequency Applications
by Chongrui Guan and Xingli He
Micromachines 2024, 15(12), 1416; https://doi.org/10.3390/mi15121416 - 26 Nov 2024
Cited by 1 | Viewed by 950
Abstract
High-performance acoustic resonators based on single-crystalline piezoelectric thin films have great potential in wireless communication applications. This paper presents the modeling, fabrication, and characterization of laterally excited bulk resonators (XBARs) utilizing the suspended ultra-thin (~420 nm) LiTaO3 (LT, with 42° YX-cut) film. [...] Read more.
High-performance acoustic resonators based on single-crystalline piezoelectric thin films have great potential in wireless communication applications. This paper presents the modeling, fabrication, and characterization of laterally excited bulk resonators (XBARs) utilizing the suspended ultra-thin (~420 nm) LiTaO3 (LT, with 42° YX-cut) film. The finite element analysis (FEA) was performed to model the LT-based XBARs precisely and to gain further insight into the physical behaviors of the acoustic waves and the loss mechanisms. In addition, the temperature response of the devices was numerically calculated, showing relatively low temperature coefficients of frequency (TCF) of ~−38 ppm/K for the primary resonant mode. The LT-based XBARs were fabricated and characterized, which presents a multi-resonant mode over a wide frequency range (0.1~10 GHz). For the primary resonance around 4.1 GHz, the fabricated devices exhibited a high-quality factor (Bode-Q) ~ 600 and piezoelectric coupling (kt2) ~ 2.84%, while the higher-harmonic showed a greater value of kt2 ~ 3.49%. To lower the resonant frequency of the resonator, the thin SiO2 film (~20 nm) was sputtered on the suspended device, which created a frequency offset between the series and shunt resonators. Finally, a ladder-type narrow band filter employing five XBARs was developed and characterized. This work effectively demonstrates the performance and application potential of micro-acoustic resonators employing high-quality LT films. Full article
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