Search Results (266)

To explore a new approach to reducing the use of external carbon sources and phosphorus removal chemicals in conventional wastewater treatment, this study developed an anaerobic–oxic–anoxic sequencing batch reactor (AOA-SBR) system (Rf) with iron shavings addition (180 g, 60 g/L), using a blank reactor (R0) as the control. Synthetic wastewater with a C/N ratio of 7.5 was used as the influent. The operating cycle of the AOA-SBR reactor consisted of a 120 min anaerobic phase, a 120 min aerobic phase, and a 60 min anoxic phase, with a hydraulic retention time (HRT) of 12 h. Results showed that the SVI₃₀ of Rf remained at approximately 35 mL/g. The average removal efficiencies of TN and TP in Rf reached 70% and 96%, respectively, which were higher than those of the control. The addition of waste iron shavings improved sludge settleability and nitrogen and phosphorus removal performance of the biochemical system. Fe-C microelectrolysis significantly enriched Candidatus_Competibacter and Candidatus_Nitrocosmicus while inhibiting nitrite-oxidizing bacteria (NOB). This triggered persistent low-level nitrite accumulation within the system, diversified nitrogen-removal pathways, and ultimately improved the total nitrogen-removal efficiency. The extended anaerobic period in the anaerobic–oxic–anoxic (AOA) mode enriched phosphate-accumulating organisms, achieving synergistic chemical and biological phosphorus removal. This study provides a novel strategy for advanced wastewater treatment without external carbon sources or phosphorus additives. Full article

The persistence of refractory organic pollutants (e.g., antibiotics) in aquatic environments necessitates efficient and sustainable remediation strategies. In this study, a circular economy approach was adopted to convert iron sludge into a value-added carbon residue (CR) composite via one-step co-pyrolysis. The resulting material was designed as dual-functional, enabling synergistic pollutant removal through adsorption and catalytic oxidation. Experimental results demonstrated that the CR composite effectively adsorbed and degraded organic pollutants. The primary adsorption sites were attributed to surface functional groups, porous structure, and electrostatic interactions. Meanwhile, iron species, surface functional groups, and persistent free radicals facilitated the generation of singlet oxygen (¹O₂) and hydroxyl radicals (·OH), which in turn promoted pollutant degradation. The CR/PDS system exhibited excellent performance in real wastewater remediation, which was attributed to the high interference resistance of ¹O₂. Furthermore, the application of CR did not pose any significant environmental risk in aqueous solutions. Taken together, these findings present a novel material for pollutant removal and provide a cost-effective strategy for the valorization of waste iron sludge. Full article

Blast furnace sludge is a micro- and nano-dispersed metallurgical waste rich in iron and zinc, yet its accumulation poses a serious environmental challenge. Here we demonstrate its potential as a source of iron and zinc for sugar beet (Beta vulgaris L.), a crop with high micronutrient demand and economic importance. At application rates of 0.5–2 t ha⁻¹ in alluvial-meadow soils with neutral pH, the sludge increased root yield by up to 1.5-fold and sugar content by up to 1.4-fold compared to untreated controls. The optimal dose (0.1 g kg⁻¹ in greenhouse) significantly reduced the activity of oxidative stress markers—polyphenol oxidase (PPO) by 7.5-fold and peroxidase (POD) by 8-fold—indicating alleviation of cellular stress. The sludge also exhibited phytoprotective properties, reducing leaf necrosis under field conditions. A single application at these rates posed no food safety risks: lead and cadmium levels in beetroots and soil remained below international regulatory limits, and zinc accumulation in beetroots (≤10 mg kg⁻¹) was an order of magnitude below the FAO/WHO guideline. However, repeated annual applications would gradually increase soil zinc; preliminary screening suggests that applying 2 t ha⁻¹ annually could approach the soil MPC within 4–5 years under a linear accumulation scenario, necessitating long-term monitoring. Full article

Beauty salon wastewater is an emerging commercial greywater characterized by high chemical oxygen demand (COD), intense color, and low biodegradability due to the presence of surfactants and oxidative dye precursors. This study evaluated a solar-assisted photo-Fenton process using waste-derived iron sludge as a heterogeneous catalyst for treating real beauty salon effluent. Operational parameters, including pH, H₂O₂ concentration, iron sludge dosage, reaction time, and temperature, were optimized based on dye removal and COD reduction. Under optimal conditions (pH = 3, H₂O₂ = 400 mg L⁻¹, iron sludge = 40 mg L⁻¹), the system achieved approximately 98% dye removal and 95% COD reduction within 50 min of irradiation. Additionally, maximum performance was observed at 40 °C, while higher temperatures reduced efficiency due to non-productive H₂O₂ decomposition. Kinetic analysis was performed, and the results indicated predominant second-order behavior. Thermodynamic evaluation confirmed an endothermic process with moderate activation energy (Eₐ = 21.8 kJ mol⁻¹). Response surface methodology confirmed strong parameter interactions and high predictive accuracy. The integration of solar irradiation with iron sludge valorization provides a sustainable and decentralized solution for treating dye-loaded beauty salon wastewater. Full article

Sustainable phosphorus (P) management in agriculture requires a circular economy approach through the use of so-called bio-based fertilizers (BBFs). The properties of BBFs vary widely depending on raw materials and production processes. However, it is still unknown how these properties, and particularly the dominant P compounds determine not only the efficiency of BBFs in supplying P to crops, but also their effects on soil functioning and crop quality. This study aimed to evaluate the efficiency of a representative set of BBFs, and relate this efficiency to their composition and dominant P compounds. To this end, 14 BBFs were studied: four from water purification (struvite, vivianite, and sewage sludge with and without composting), four composts (municipal solid waste (MSW), vineyard residues, and two using olive husks), three vermicomposts (two homemade and one commercial), fish meal, digestate, and a commercial organic fertilizer. Phosphorus forms in BBFs were determined using ³¹P nuclear magnetic resonance spectroscopy (P-NMR). The BBFs were compared to a single superphosphate (SSP) in a pot experiment growing wheat in two different alkaline soils, one rich in iron (Fe) oxides and one rich in carbonates. The effects on critical elements in grain [magnesium, Fe, zinc (Zn), manganese, and copper] and enzyme activities related to soil functioning and P cycling were also assessed. The dominant P compound in the BBFs was orthophosphate (73.8–89.5% of the total P in the NaOH–EDTA extracts). The MSW had the highest polyphosphate content (4.1%), a complex inorganic P compound. The organic P content ranged from 9.2% (fish meal) to 25.5% (Moge). Sewage sludge and composted sludge contributed high levels of phosphonates (4.1 and 5.6% of extracted P). The most abundant organic P compound class was inositol hexakisphosphates (IHPs), and myo-IHP (phytate) was the dominant IHP stereoisomer (1.2–6.4%) followed by D-chiro-IHP and scyllo-IHP. Plant dry matter and grain yield with most BBFs were not significantly different from that of SSP in both soils, likely due to the high concentrations of phosphate in relatively soluble forms in most of the BBFs. Vivianite and sewage sludge resulted in significantly higher grain yield than SSP (43% and 40%, respectively) in the carbonate-rich soil, likely due to progressive phosphate dissolution, which decreased the precipitation rate of insoluble calcium (Ca) phosphates. The highest P recoveries were obtained with horse manure vermicompost (65% and 15% higher than SSP in the Fe oxide-rich and in the carbonate-rich soil, respectively), partially attributed to the decreased precipitation rate of insoluble Ca phosphates with the added organic matter. Some BBFs increased micronutrient concentrations in grains and most decreased the P-to-Zn ratio relative to SSP. Overall, phosphatase and β-glucosidase activities increased with carbon-rich BBFs. Most of the studied BBFs could effectively replace fertilizers from non-renewable sources, in some cases with better crop P recoveries. Furthermore, some BBFs could provide additional benefits to grain quality, in terms of micronutrient supply for humans, and soil functioning. Full article

Insufficient oxidative capacity can limit humification during municipal sludge composting. This study comparatively evaluated two Fenton-like amendment systems, a homogeneous copper-based treatment (CH) and a heterogeneous nano-iron-based treatment (NFH), for their effects on composting performance, humification-related indices, spectroscopic characteristics, and bacterial community succession. Both amended treatments improved composting performance relative to the control, reaching higher peak temperatures (68.5 °C for CH and 70.3 °C for NFH) and prolonging the thermophilic phase. NFH also showed stronger moisture removal, with the final moisture content decreasing to 58.1%, compared with 65.1% in CH and 64.1% in the control. CH showed the highest apparent humic acid accumulation (1173 mg kg⁻¹), whereas NFH exhibited spectroscopic features commonly associated with lower E₄/E₆ ratios and more pronounced humic-like fluorescence characteristics. Ultraviolet–visible spectroscopy (UV–Vis), Fourier transform infrared spectroscopy (FTIR), and excitation–emission matrix fluorescence spectroscopy (EEM) analyses collectively indicated progressive transformation toward more aromatic and humified organic matter in the amended treatments. Bacterial community succession also differed across treatments, and several enriched taxa, including Rhodanobacter and Thermobifida, showed positive associations with reactive oxygen species (ROS)-related variables and humification indices. These results describe treatment-linked dynamics in humification and suggest corresponding changes in microbial succession during sludge composting, with potential implications for process outcomes. Full article

Under conditions of depletion of natural resources and increasing volumes of techno-genic waste from metallurgical and alumina production, the development of technologies for the integrated processing of sludges with the extraction of valuable components becomes highly relevant. This study proposes a method for the combined processing of red mud and dump sludge to obtain pig iron, a rare earth element concentrate, and titanium dioxide. The reduction smelting of a briquetted charge composed of sludge mixtures was carried out in a muffle furnace at 1350–1400 °C with the addition of a reducing agent. Magnetic separation of cast iron slag made it possible to reduce the iron content in the non-magnetic fraction and increase the concentration of REEs. As a result of nitric acid leaching of the non-magnetic slag fraction, followed by neutralization and calcination of the titanium-containing precipitate, a rare earth element concentrate and titanium dioxide containing 96.5% TiO₂ were obtained. The developed method ensures the utilization of technogenic raw materials and contributes to the creation of an additional resource base for the production of strategically important materials. Full article

Sustainable fertilization strategies are required to reduce dependence on synthetic inputs, enhance waste recycling, and improve agricultural resilience under climate change. This study evaluates the effects of wastewater-derived sludge, particularly when modified with Fe-montmorillonite, on phosphorus availability and early development of Zea mays. Methods: Germination and early growth of Zea mays were assessed under four treatments: (i) untreated soil (Control); (ii) soil amended with sludge from the Cardeal Wastewater Treatment Plant (SC); (iii) soil amended with Fe-montmorillonite-modified sludge (TechPhos, ST); and (iv) soil amended with a commercial phosphorus salt (PS). Soil characterization was conducted using XRF, XRD, and FTIR. Plant responses were evaluated through laboratory (5 days) and pot (22 days) experiments. Results: ST showed the highest performance, with a germination index of 171.7 and improved biomass, leaf development, and chlorophyll content compared to Control and SC. ST also performed similarly to or better than the commercial fertilizer (PS), indicating high phosphorus efficiency. Conclusions: The integration of nanostructured modified montmorillonite with wastewater-derived sludge represents a promising alternative phosphorus source for early maize development. Its application supports waste valorization and circular economy approaches while contributing to improved soil fertility and more sustainable nutrient management under climate change scenarios. Full article

Coagulation-based technologies are increasingly recognized as key for controlling fluoride and hexavalent chromium in urban water and wastewater. Combined geogenic and industrial sources often drive chronic exposure and create an underrecognized public health burden. This review synthesizes current knowledge on the occurrence, speciation, and toxicology of F⁻ and Cr(VI) in urban systems, links regulatory targets to health outcomes, and critically examines conventional, advanced, and electrochemical coagulation processes for their removal under realistic water-quality conditions. Mechanistic sections describe how aluminum-, iron-, magnesium- and zirconium-based coagulants, including pre-polymerized and composite formulations (e.g., IPC-type coagulants, PSiFAC-Mg, ZrCl₄), remove fluoride via Al–F complexation, Al–F–OH co-precipitation, ion exchange, and sweep flocculation, while Cr(VI) control relies on Fe(II)-mediated reduction to Cr(III), followed by adsorption and co-precipitation with metal hydroxides. The review assesses how water chemistry and operating conditions affect single- and multi-contaminant removal, highlighting competition among fluoride, Cr(VI), nutrients, and other oxyanions. Performance data from bench-, pilot-, and selected full-scale studies show that optimized coagulation and electrocoagulation can substantially reduce fluoride and Cr(VI) (to drinking-water-relevant levels) in diverse urban waters, but also reveal persistent issues of sludge generation and stability, residual metals, process robustness, and cost. The review identifies priorities, including long-term urban-scale assessments, low-toxicity green coagulants, life-cycle and health impact assessments, and real-time coagulation control for fluoride and Cr(VI). Full article

The Fenton reaction remains one of the most widely investigated advanced oxidation processes for wastewater treatment due to its ability to generate highly reactive oxygen species capable of degrading persistent organic pollutants. However, classical homogeneous Fenton systems suffer from significant limitations, including narrow pH applicability, iron sludge generation, and poor catalyst reusability. In response, extensive research has focused on the development of heterogeneous and advanced Fenton-like catalysts aimed at overcoming these challenges while enhancing catalytic efficiency and operational stability. This review provides a comprehensive and critical analysis of the evolution of Fenton catalysis, from classical homogeneous systems to advanced materials, including nanostructured catalysts, carbon-based Fe–N–C systems, metal–organic frameworks, and single-atom catalysts. A unified evaluation framework is proposed, integrating key performance parameters such as catalytic activity, manufacturability, stability, and catalyst lifespan. Comparative analysis reveals that improvements in activity are often accompanied by trade-offs in cost and scalability, indicating that the most advanced materials do not necessarily provide the best practical performance. A life cycle-oriented perspective is incorporated, emphasizing catalyst reuse, lifespan, and iron leaching, and providing quantitative insight into cumulative catalytic performance. The results demonstrate that long-term efficiency is governed not only by intrinsic activity but also by durability and operational stability under realistic conditions. Finally, current challenges and future directions are discussed, including scalable synthesis, improved mechanistic understanding, and integration into hybrid treatment systems. This review bridges the gap between fundamental research and practical application by highlighting the importance of balancing performance, stability, and sustainability in the design of next-generation Fenton catalysts. Full article

The aim of this study was to investigate the ability of sewage sludge-derived biochar to remove PO₄-P from real biologically treated wastewater. Biochar was produced via the pyrolysis of anaerobically digested sewage sludge pretreated with nanoscale zero-valent iron (nZVI) at concentrations of 3%, 1.5%, and 0.5% (w/w, based on total solids). A sample without nZVI addition was used as a control. The properties of biochar samples were analyzed, including elemental composition, specific surface area, and pore size. PO₄-P removal was evaluated using both batch adsorption and column experiments. The highest adsorption capacity determined in the batch experiment was 2.5 mg/g. When wastewater was passed through columns packed with 0.3–0.6 mm biochar particles at a hydraulic loading rate of 1 m/h, a 3-fold-higher phosphorus retention capacity was obtained in the range of 7.26–7.82 mg/g. The column containing biochar derived from sewage sludge with 3% nZVI accumulated 7% more PO₄-P than the biochar without nZVI. All columns effectively removed phosphates from wastewater (efficiency > 80%) due to the chemical composition of biochar, which mainly contained Fe and Ca elements. In contrast to the batch experiment, the columns were subject to the biological sorption of phosphates via microorganisms, physical retention between particles, and the formation of precipitates on the surface of a column. Full article

Industrial wastewater containing heavy metals such as iron (Fe) and copper (Cu) remains a major environmental concern in Malaysia, since industrial effluents significantly contribute to national water pollution loads. Without proper treatment, these contaminants can accumulate in the ecosystem and pose long term risks to human health and aquatic life. This study evaluates the performance, sludge characteristics, and cost implications of alkaline precipitation using sodium hydroxide (NaOH) and calcium oxide (CaO) in the presence and absence of a polymeric flocculant (SW204) for heavy metal removal. Experimental findings reveal that both NaOH and CaO effectively removed heavy metals, where NaOH achieved removal efficiencies of 91.6% for Fe and 93.5% for Cu, while CaO removed 98.9% of Fe and 99.17% of Cu. The addition of polymer improved the treatment efficiency where removal up to 99.73% Fe and 99.80% Cu was achieved with the CaO and polymer system. Settling time improved drastically from 30 min when using NaOH to 2 min when using CaO and the polymer system, indicating the formation of denser and more compact flocs. The specific gravity and sludge weight also increased by approximately 4% with polymer addition, which may influence the disposal costs. Economic analysis revealed that CaO treatment is substantially more cost-effective than NaOH, yielding savings of approximately RM 15.77 per m⁻³ of effluent treated. Therefore, the combination of CaO and polymers provided the best balance of removal efficiency, settling performance, and cost reduction. The findings support the use of CaO-based systems as sustainable, high-efficiency alternatives for industrial wastewater treatment, all of which aligns with UN Sustainable Development Goals 6 (Clean Water and Sanitation) and 12 (Responsible Consumption and Production). Full article

Fenton-based processes are widely used advanced oxidation methods that are known for degrading persistent pollutants. However, these techniques often generate significant amounts of iron-containing sludge, which poses environmental disposal challenges due to its complex composition. Furthermore, the sludge produced by the Fenton process contains a high content of Fe(III) compounds, which can serve as an iron source to stimulate dissimilatory iron reduction (DIR), enhancing the performance of anaerobic digestion. Based on the characterization results from a previous study, this work investigated the use of the ferrous precipitate generated by the electrochemical peroxidation process applied to tannery wastewater treatment as an additive to enhance volatile fatty acids (VFAs) production during dark fermentation. The performance of ferrous precipitate (R-Fe₃O₄) was compared to that of conventional magnetite (Fe₃O₄) during dark fermentation under high organic loading conditions, emphasizing their potential to enhance hydrolysis efficiency and VFAs production yields, while promoting sustainable resource recovery and reuse within a circular bioeconomy framework. The results showed that the addition of both Fe₃O₄ and R-Fe₃O₄ significantly increased the VFAs yields, with a predominance of long-chain fatty acids. The presence of CaCO₃ in the ferrous precipitate contributed to maintaining a stable pH environment, supporting microbial activity and enhancing the hydrolysis of soluble compounds. Moreover, the availability of essential micronutrients within the ferrous precipitate favored greater microbial diversity. Consequently, the addition of R-Fe₃O₄ promoted VFAs production, even at higher organic loading rates, suggesting a promising application of Fenton-based by-products as functional additives to improve the economic and environmental performance of the dark fermentation process. Full article

This study aimed to evaluate the process of formation, storage and reactivation of aerobic granular sludge (AGS) in real dyeing wastewater. An SBR was employed for the AGS operation, and the results showed that AGS could form in the SBR within 30 days and was reactivated in 20 days after 300 days of storage. The nutrient removal efficiency remained stable after formation and reactivation. Metal ions (Fe and Ca) and inorganic matter from raw wastewater not only improved AGS formation efficiency but also ensured its structural stability during long-term storage. The initially formed AGS was enriched with Fe and Ca. However, during storage, Fe deposited on the AGS surface was lost due to iron-reducing bacteria (Shewanella). In the reactivated AGS, Ca deposited in the core became dominant. This work fully describes the formation, storage, and reactivation of AGS in real dyeing wastewater and reveals the stabilization mechanism of Ca- and Fe-rich AGS during long-term storage. Full article

The internal recycling of iron-rich fine residues is a crucial process for reducing the raw material loss and the carbon footprint in sustainable ironmaking and steelmaking. Traditionally, cement has been used as a binder to ensure the structural integrity of agglomerates during transport and charging. While cementitious binder can achieve the necessary structural support, it contributes significantly to the carbon footprint. This study investigated the effects of alternative biogenic binders and varying compaction pressures on the physical and mechanical properties of agglomerates produced from three different types of fine residues from steel (SR) and cast-iron (FR) production. In addition, the self-reducing capability and degree of metallization of these agglomerates were evaluated through pyrometallurgical experiments in a Tammann furnace. The resulting agglomerates exhibited sufficient mechanical strength and high iron recovery rates. These findings confirm that biogenic binders can effectively replace cementitious binders without compromising the self-reduction performance of the agglomerates. Full article