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13 pages, 1976 KB  
Review
Three-Dimensional Behaviors of Protein Molecules and Bacteria near Model Organic Surfaces in Real Crowding Conditions
by Tomohiro Hayashi, Glenn Villena Latag and Evan Angelo Quimada Mondarte
Appl. Nano 2026, 7(1), 4; https://doi.org/10.3390/applnano7010004 - 29 Jan 2026
Viewed by 639
Abstract
The interface between synthetic materials and biological systems is a critical determinant of performance in medical devices and biosensors. This review examines the evolution of biointerface science through the lens of self-assembled monolayers (SAMs) of thiols on gold, a model system that offers [...] Read more.
The interface between synthetic materials and biological systems is a critical determinant of performance in medical devices and biosensors. This review examines the evolution of biointerface science through the lens of self-assembled monolayers (SAMs) of thiols on gold, a model system that offers atomic-level control over surface chemistry. We trace the field from the foundational structural characterization to the establishment of empirical design rules for bio-inertness. While early theoretical models attributed protein resistance to steric repulsion forces in polymer brushes, contemporary understanding has shifted toward the “water barrier” hypothesis, which posits that tightly bound interfacial water prevents direct biomolecular contact. We highlight recent studies that extend these concepts into “realistic” crowded biological environments. Their work reveals that fouling surfaces in crowded media generate a “viscous interphase layer” (VIL) that extends tens of nanometers into solution, whereas zwitterionic surfaces maintain a robust hydration shell that prevents this accumulation. Furthermore, this hydration barrier is shown to fundamentally alter bacterial mechanics, forcing microorganisms into a reversible, tethered “hovering” state at a significant biological interaction distance (>100 nm) from the surface, effectively precluding biofilm nucleation. These insights underscore that the future of antifouling material design lies in the precise engineering of interfacial hydration structures. Full article
(This article belongs to the Collection Review Papers for Applied Nano Science and Technology)
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17 pages, 3078 KB  
Article
Modeling the Coupled Stress Relaxation and SEI Evolution in Preload-Constrained Lithium-Ion Cells
by Jinhan Li, Xue Li, Zhihao Yang, Hao Li, Shuaibang Liu, Jintao Shi, Xingcun Fan, Zifeng Cong, Xiaolong Feng and Xiao-Guang Yang
Appl. Sci. 2025, 15(23), 12528; https://doi.org/10.3390/app152312528 - 26 Nov 2025
Viewed by 685
Abstract
This work investigates the role of preload pressure in governing the electro-chemo-mechanical (ECM) behavior of lithium iron phosphate (LFP)/graphite pouch cells during calendar aging. Cells aged at 60 °C under different preload levels were systematically evaluated through in situ monitoring of force evolution [...] Read more.
This work investigates the role of preload pressure in governing the electro-chemo-mechanical (ECM) behavior of lithium iron phosphate (LFP)/graphite pouch cells during calendar aging. Cells aged at 60 °C under different preload levels were systematically evaluated through in situ monitoring of force evolution and capacity retention. To interpret these behaviors, a coupled model was developed that integrates solid electrolyte interphase (SEI)-induced electrode expansion, viscoelastic relaxation, and stiffness evolution, and it was validated against multi-rate discharge experiments, showing excellent agreement with measured voltage and force responses. The results reveal that higher preload amplifies internal pressure fluctuations, prolongs viscoelastic relaxation, and delays irreversible force recovery, while the overall capacity fade remains largely unaffected. A slight mitigation in capacity loss is observed at high preload, primarily due to suppressed SEI growth resulting from reduced electrode porosity and a decrease in active surface area available for interfacial reactions. Fitting parameters for stiffness correction, relaxation amplitude, and relaxation time exhibited systematic preload dependence. By decoupling irreversible and relaxation forces, the framework enables quantitative analysis of aging-induced pressure accumulation. Overall, this study underscores the critical role of mechanical constraints in long-term battery degradation and demonstrates the predictive capability of the proposed ECM model for guiding preload design in practical modules. Full article
(This article belongs to the Section Energy Science and Technology)
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13 pages, 2193 KB  
Article
In Situ Electrochemical Atomic Force Microscopy Study of Interfacial Reactions on a Graphite Negative Electrode for Magnesium-Ion Batteries
by Sungjae Yoon, Paul Maldonado Nogales, Sangyup Lee, Seunga Yang and Soon-Ki Jeong
Int. J. Mol. Sci. 2025, 26(14), 6793; https://doi.org/10.3390/ijms26146793 - 15 Jul 2025
Viewed by 1294
Abstract
The cointercalation of solvated Mg2+ ions into graphite has typically been considered challenging because of concerns regarding the instability of the electrolyte and the potential for structural degradation. However, recent developments in electrolyte design suggest that this process may be reversible under [...] Read more.
The cointercalation of solvated Mg2+ ions into graphite has typically been considered challenging because of concerns regarding the instability of the electrolyte and the potential for structural degradation. However, recent developments in electrolyte design suggest that this process may be reversible under appropriate conditions. In this study, the interfacial behavior of graphite in a magnesium-ion system was investigated using in situ electrochemical atomic force microscopy. Electrochemical tests in a triglyme-based electrolyte revealed a reversible capacity of 158 mAh g−1, attributed to the insertion of triglyme-solvated Mg2+ ions. Real-time surface imaging of highly oriented pyrolytic graphite revealed the formation of a passivating surface film during the initial cycle, along with nanoscale hill-like (~1 nm) and blister-like (~5 nm) structures, which were partially reversible and showed good correlation with the redox peaks observed in the cyclic voltammetry experiments, suggesting that the surface film enables Mg2+ transport while mitigating electrolyte decomposition. These findings demonstrate that stable co-intercalation of solvated Mg2+ ions is achievable in the early cycles in graphite and highlight the importance of interfacial engineering and solvation structures in the development of magnesium-ion batteries. Full article
(This article belongs to the Section Physical Chemistry and Chemical Physics)
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18 pages, 3398 KB  
Article
Synthesis of Nylon 6,6 with Pyrene Chain-End for Compatibilization with Graphite and Enhancement of Thermal and Mechanical Properties
by Veronica Balzano, Annaluisa Mariconda, Maria Rosaria Acocella, Marialuigia Raimondo, Assunta D’Amato, Pasquale Longo, Liberata Guadagno and Raffaele Longo
Polymers 2025, 17(13), 1735; https://doi.org/10.3390/polym17131735 - 22 Jun 2025
Viewed by 2332
Abstract
The possibility of reinforcing polymeric matrices with multifunctional fillers for improving structural and functional properties is widely exploited. The compatibility between the filler and the polymeric matrix is crucial, especially for high filler content. In this paper, polymeric matrices of Nylon 6,6 with [...] Read more.
The possibility of reinforcing polymeric matrices with multifunctional fillers for improving structural and functional properties is widely exploited. The compatibility between the filler and the polymeric matrix is crucial, especially for high filler content. In this paper, polymeric matrices of Nylon 6,6 with pyrene chains were successfully synthesized to improve the compatibility with carbonaceous fillers. The compatibility was proven using graphite as a carbonaceous filler. The different properties, including thermal stability, crystallinity, morphology, and local mechanical properties, have been evaluated for various filler contents, and the results have been compared to those of synthetic Nylon 6,6 without pyrene chain terminals. XRD results highlighted that the compatibilization of the composite matrix may lead to an intercalation of the polymeric chains among the graphite layers. This phenomenon leads to the protection of the polymer from thermal degradation, as highlighted by the thermogravimetric analysis (i.e., for a filler content of 20%, the beginning degradation temperature goes from 357 °C for the non-compatibilized matrix to 401 °C for the compatibilized one and the residual at 750 °C goes from 33% to 67%, respectively. A significant improvement in the interphase properties, as proven via Atomic Force Microscopy in Harmonix mode, leads to a considerable increase in local mechanical modulus values. Specifically, the compatibilization of the matrix hosting the graphite leads to a less pronounced difference in modulus values, with more frequent reinforcements that are quantitatively similar along the sample surface. This results from a significantly improved filler distribution with respect to the composite with the non-compatibilized matrix. The present study shows how the thermoplastic/filler compatibilization can sensitively enhance thermal and mechanical properties of the thermoplastic composite, widening its potential use for various high-performance applications, such as in the transport field, e.g., for automotive components (engine parts, gears, bushings, washers), and electrical and electronics applications (heat sinks, casing for electronic devices, and insulating materials). Full article
(This article belongs to the Section Polymer Chemistry)
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16 pages, 3791 KB  
Article
Spindle Orientation Regulation Is Governed by Redundant Cortical Mechanosensing and Shape-Sensing Mechanisms
by Rania Hadjisavva and Paris A. Skourides
Int. J. Mol. Sci. 2025, 26(12), 5730; https://doi.org/10.3390/ijms26125730 - 15 Jun 2025
Viewed by 1067
Abstract
Spindle orientation (SO) plays a critical role in tissue morphogenesis, homeostasis, and tumorigenesis by ensuring accurate division plane positioning in response to intrinsic and extrinsic cues. While SO has been extensively linked to cell shape sensing and cortical forces, the interplay between shape- [...] Read more.
Spindle orientation (SO) plays a critical role in tissue morphogenesis, homeostasis, and tumorigenesis by ensuring accurate division plane positioning in response to intrinsic and extrinsic cues. While SO has been extensively linked to cell shape sensing and cortical forces, the interplay between shape- and force-sensing mechanisms remains poorly understood. Here, we reveal that SO is governed by two parallel mechanisms that ensure redundancy and adaptability in diverse cellular environments. Using live-cell imaging of cultured cells, we demonstrate that the long prometaphase axis (LPA) is a superior predictor of SO compared to the long interphase axis, reflecting adhesive geometry and force distribution efficiently at prometaphase. Importantly, we uncover a pivotal role for focal adhesion kinase (FAK) in mediating cortical mechanosensing to regulate SO in cells undergoing complete metaphase rounding. We show that in cells with complete metaphase rounding, FAK-dependent force sensing aligns the spindle with the major force vector, ensuring accurate division. Conversely, in cells retaining shape anisotropy during mitosis, a FAK-independent shape-sensing mechanism drives SO. These findings highlight a dual regulatory system for SO, where shape sensing and force sensing operate in parallel to maintain division plane fidelity, shedding light on the mechanisms that enable cells to adapt to diverse physical and mechanical environments. Full article
(This article belongs to the Special Issue Cell Division: A Focus on Molecular Mechanisms)
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15 pages, 5121 KB  
Article
Combining Operando Techniques for an Accurate Depiction of the SEI Formation in Lithium-Ion Batteries
by Michael Stich, Jesus Eduardo Valdes Landa, Isabel Pantenburg, Falk Thorsten Krauss, Christoph Baumer, Bernhard Roling and Andreas Bund
Batteries 2025, 11(4), 117; https://doi.org/10.3390/batteries11040117 - 21 Mar 2025
Cited by 2 | Viewed by 2505
Abstract
Its crucial importance to the long-term operation of lithium-ion batteries has made the solid electrolyte interphase (SEI) the subject of intensive research efforts. These investigations are challenging, however, due to the very complex and fragile nature of this layer. With its typical thickness [...] Read more.
Its crucial importance to the long-term operation of lithium-ion batteries has made the solid electrolyte interphase (SEI) the subject of intensive research efforts. These investigations are challenging, however, due to the very complex and fragile nature of this layer. With its typical thickness being in the range of some 10 nm and its chemical make-up being highly sensitive to even the smallest amounts of impurities, it becomes clear that artifacts are easily introduced in investigations of the SEI, especially if the measurements are performed ex situ. To help ameliorate these issues, we herein report a combination of non-destructive operando techniques that can be employed simultaneously in the same electrochemical cell to provide a plethora of physical, morphological, and electrochemical data on the macroscopic and microscopic scale. These techniques encompass atomic force microscopy (AFM), electrochemical quartz crystal microbalance with dissipation monitoring (EQCM-D), and impedance spectroscopy (EIS). This work focuses on how to combine these techniques in a single electrochemical cell, which is suitable to study SEI formation while avoiding noise, crosstalk, inhomogeneous SEI formation, and other pitfalls. Full article
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18 pages, 10390 KB  
Article
Determining the Elastic Constants and Thickness of the Interphase in Fiberglass Plastic Composites from Micromechanical and Macromechanical Tests
by Alexander Smirnov, Evgeniya Smirnova, Dmitry Vichuzhanin, Yulia Khudorozhkova, Irina Spirina, Vladislav Kanakin and Olga Muizemnek
J. Compos. Sci. 2025, 9(2), 54; https://doi.org/10.3390/jcs9020054 - 23 Jan 2025
Cited by 1 | Viewed by 1749
Abstract
The aim of this paper is to describe a methodology for determining the elastic constants and thickness of the interphase between matrix and fiber in fiberglass plastic composites from macro- and micromechanical testing. Macromechanical testing is tension of unidirectional fiberglass plastics along and [...] Read more.
The aim of this paper is to describe a methodology for determining the elastic constants and thickness of the interphase between matrix and fiber in fiberglass plastic composites from macro- and micromechanical testing. Macromechanical testing is tension of unidirectional fiberglass plastics along and across the fiber direction. Micromechanical testing is tension of glass fibers and instrumented microindentation into the matrix and the fiberglass. The interphase thickness is determined by dynamic force microscopy on thin sections without a height difference. The measured interphase thickness is 621 nm. Based on the interphase thickness, a mesomechanical finite element model of a fiberglass monolayer is constructed. As a result, it is found that the elastic modulus and Poisson’s ratio are 12.7 GPa, 0.07. It is established that the elastic properties of the interphase differ significantly from those of the matrix. The paper also explores the possibility of determining the interphase thickness through computational experiments. It turns out that by knowing the actual elastic properties of the matrix and the fiber, as well as the fiberglass monolayer, it is feasible to calculate the interphase and its elastic properties with acceptable engineering accuracy. The deviation of the calculated interphase thickness from the experimentally measured one is 6%. Full article
(This article belongs to the Section Composites Modelling and Characterization)
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36 pages, 17912 KB  
Review
Effects of Hypergravity on Phase Evolution, Synthesis, Structures, and Properties of Materials: A Review
by Yisheng Zheng, Lilin Xie, Yanhui Chen and Xiaodong Han
Materials 2025, 18(3), 496; https://doi.org/10.3390/ma18030496 - 22 Jan 2025
Cited by 4 | Viewed by 2617
Abstract
In a hypergravity environment, the complex stress conditions and the change in gravity field intensity will significantly affect the interaction force inside solid- and liquid-phase materials. In particular, the driving force for the relative motion of the phase material, the interphase contact interaction, [...] Read more.
In a hypergravity environment, the complex stress conditions and the change in gravity field intensity will significantly affect the interaction force inside solid- and liquid-phase materials. In particular, the driving force for the relative motion of the phase material, the interphase contact interaction, and the stress gradient are enhanced, which creates a nonlinear effect on the movement mode of the phase material, resulting in a change in the material’s behavior. These changes include increased stress and contact interactions; accelerated phase separation; changes in stress distribution; shear force and phase interface renewal; enhanced interphase mass transfer and molecular mixing; and increased volume mass transfer and heat transfer coefficients. These phenomena have significant effects on the synthesis, structural evolution, and properties of materials in different phases. In this paper, the basic concepts of hypergravity and the general rules of the effects of hypergravity on the synthesis, microstructure evolution, and properties of materials are reviewed. Based on the development of hypergravity equipment and characterization methods, this review is expected to broaden the theoretical framework of material synthesis and mechanical property control under hypergravity. It provides theoretical reference for the development of high-performance materials under extreme conditions, as well as new insights and methods for research and application in related fields. Full article
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12 pages, 20548 KB  
Article
Surface Activation and Characterization of Basalt Fiber by Plasma Treatment and Its Interfacial Adhesion with Epoxy
by Guowan Guo, Zhongjia Yang, Mingjun Cai, Shuhan Wang and Lei Jiang
Polymers 2024, 16(22), 3181; https://doi.org/10.3390/polym16223181 - 15 Nov 2024
Cited by 3 | Viewed by 2102
Abstract
The weakness of the fiber–matrix interface restricts the practical application of basalt fiber (BF) as a reinforcing material. In order to improve the interfacial adhesion between the BF and epoxy matrix, surface activation of the BF was carried out using low-pressure O2 [...] Read more.
The weakness of the fiber–matrix interface restricts the practical application of basalt fiber (BF) as a reinforcing material. In order to improve the interfacial adhesion between the BF and epoxy matrix, surface activation of the BF was carried out using low-pressure O2 and H2-Ar plasma under various conditions. The interfacial shear strength (IFSS), evaluated by a micro-droplet de-bonding test, was adopted to demonstrate the bonding effects at the BF/epoxy interphase. Compared to bare BF, the IFSS between the modified fibers and epoxy matrix was efficiently improved with an increment of 38.4% and 14.4% for O2 plasma and H2-Ar plasma treatment, respectively. Scanning Electron Microscope (SEM) and Atomic Force Microscopy (AFM) analysis indicated that H2-Ar plasma-treated BF had a much rougher and more rugged surface than O2 plasma-treated samples. X-ray Photoelectron Spectroscopy (XPS) and surface energy results revealed that O2 plasma activation could effectively increase the content of oxygenous groups on the BF surface, thus resulting in a higher total surface energy value. Based on the results, O2 plasma modification at a power of 200 W and pressure of 80 Pa for 0.5 min was considered to be the most favorable condition for the surface activation of BF. Full article
(This article belongs to the Special Issue Physicochemical Properties of Polymer Composites)
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15 pages, 5433 KB  
Article
Research and Experimentation on Sparse–Dense Interphase Curved-Tooth Sorghum Threshing Technology
by Jie Ma, Qinghao He, Duanyang Geng, Lin Niu, Yipeng Cui, Qiming Yu, Jianning Yin, Yang Wang and Lei Ni
Agriculture 2024, 14(10), 1722; https://doi.org/10.3390/agriculture14101722 - 1 Oct 2024
Cited by 2 | Viewed by 1580
Abstract
The high-speed development of the liquor industry brings sorghum demand, which is increasingly strong at the moment. Still, its harvesting mechanization level is low, and with the design of a longitudinal flow sparse and dense curved-teeth sorghum threshing technology, the harvester’s work quality [...] Read more.
The high-speed development of the liquor industry brings sorghum demand, which is increasingly strong at the moment. Still, its harvesting mechanization level is low, and with the design of a longitudinal flow sparse and dense curved-teeth sorghum threshing technology, the harvester’s work quality is improved by the reduction of seed impurities. This article describes the working principle of the harvester, the overall distribution of threshing elements, and force analysis of the threshing aspects to determine the structure of the threshing elements. The orthogonal test was carried out, with a sparse–dense interphase threshing drum as the research object, selecting operating speed, threshing element bending angle, and threshing element mounting angle as the test factors, with the entrainment loss rate and the net threshing rate as the assessment indexes for the three-factor, three-level test, and the use of Design-Expert to establish a mathematical regression model between the factors and the two indicators, resulting in the following optimized parameters: when the operating speed is 1.0 m·s−1, the bending angle of the threshing element is 80°, and the mounting angle of the threshing element is 45°, the loss rate of entrainment is 1.89%, and the net threshing rate is 95.53%. The machine’s design indexes are in line with relevant national standards and can meet the demand for mechanized harvesting of sorghum. Full article
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17 pages, 6127 KB  
Article
Influence of Solute Drag Effect and Interphase Precipitation of Nb on Ferrite Transformation
by Yiming Cai, Ran Wei, Duoduo Jin, Honghong Wang, Xiangliang Wan, Chengyang Hu and Kaiming Wu
Materials 2024, 17(10), 2440; https://doi.org/10.3390/ma17102440 - 18 May 2024
Cited by 11 | Viewed by 2412
Abstract
The significant impact of Nb on ferrite transformation, both in terms of solute drag effect (SDE) and interphase precipitation, was investigated quantitatively. Ferrite transformation kinetics were characterized using thermal expansion experiments and theoretical calculations. The microstructures were characterized using high−temperature confocal laser scanning [...] Read more.
The significant impact of Nb on ferrite transformation, both in terms of solute drag effect (SDE) and interphase precipitation, was investigated quantitatively. Ferrite transformation kinetics were characterized using thermal expansion experiments and theoretical calculations. The microstructures were characterized using high−temperature confocal laser scanning microscopy (CLSM), a field−emission scanning electron microscope (FESEM), and a transmission electron microscope (TEM). Under a higher driving force, interphase precipitations were observed in the sample with a higher Nb content. A three−dimensional (3D) reconstruction method was used to convert the two−dimensional (2D) image of interphase precipitation into a three−dimensional model for a more typical view. The SDE and interphase precipitation had opposite effects on the kinetics of ferrite transformation. A lower Nb content showed a strong contribution to the SDE, which delayed ferrite transformation. A higher concentration of Nb was expected to enhance the SDE, but the inhibition effect was eliminated by the interphase precipitation of NbC during interfacial migration. Both the experimental results and theoretical calculations confirmed this phenomenon. Full article
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26 pages, 7233 KB  
Article
Multiscale Modeling and Characterization of Graphene Epoxy Nanocomposite
by Collins Ekeowa and SD Jacob Muthu
Polymers 2024, 16(9), 1209; https://doi.org/10.3390/polym16091209 - 26 Apr 2024
Cited by 3 | Viewed by 2114
Abstract
This study aims to characterize graphene epoxy nanocomposite properties using multiscale modeling. Molecular dynamics was used to study the nanocomposite at the nanoscale and finite element analysis at the macroscale to complete the multiscale modeling. The coupling of these two scales was carried [...] Read more.
This study aims to characterize graphene epoxy nanocomposite properties using multiscale modeling. Molecular dynamics was used to study the nanocomposite at the nanoscale and finite element analysis at the macroscale to complete the multiscale modeling. The coupling of these two scales was carried out using the Irving–Kirkwood averaging method. First, the functionalization of graphene was carried and 6% grafted graphene was selected based on Young’s modulus and the tensile strength of the grafted graphene sheet. Functionalized graphene with weight fractions of 1.8, 3.7, and 5.6 wt.% were reinforced with epoxy polymer to form a graphene epoxy nanocomposite. The results showed that the graphene with 3.7 wt.% achieved the highest modulus. Subsequently, a functionalized graphene sheet with an epoxy matrix was developed to obtain the interphase properties using the MD modeling technique. The normal and shear forces at the interphase region of the graphene epoxy nanocomposite were investigated using a traction-separation test to analyze the mechanical properties including Young’s modulus and traction forces. The mean stiffness of numerically tested samples with 1.8, 3.7, and 5.6 wt.% graphene and the stiffness obtained from experimental results from the literature were compared. The experimental results are lower than the multiscale model results because the experiments cannot replicate the molecular-scale behavior. However, a similar trend could be observed for the addition of up to 3.7 wt.% graphene. This demonstrated that the graphene with 3.7 wt.% shows improved interphase properties. The macroscale properties of the graphene epoxy nanocomposite models with 1.8 and 3.7 wt.% were comparatively higher. Full article
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14 pages, 2643 KB  
Article
Air–Water Two-Phase Flow Dynamics Analysis in Complex U-Bend Systems through Numerical Modeling
by Ergin Kükrer and Nurdil Eskin
Computation 2024, 12(4), 81; https://doi.org/10.3390/computation12040081 - 12 Apr 2024
Cited by 3 | Viewed by 3470
Abstract
This study aims to provide insights into the intricate interactions between gas and liquid phases within flow components, which are pivotal in various industrial sectors such as nuclear reactors, oil and gas pipelines, and thermal management systems. Employing the Eulerian–Eulerian approach, our computational [...] Read more.
This study aims to provide insights into the intricate interactions between gas and liquid phases within flow components, which are pivotal in various industrial sectors such as nuclear reactors, oil and gas pipelines, and thermal management systems. Employing the Eulerian–Eulerian approach, our computational model incorporates interphase relations, including drag and non-drag forces, to analyze phase distribution and velocities within a complex U-bend system. Comprising two horizontal-to-vertical bends and one vertical 180-degree elbow, the U-bend system’s behavior concerning bend geometry and airflow rates is scrutinized, highlighting their significant impact on multiphase flow dynamics. The study not only presents a detailed exposition of the numerical modeling techniques tailored for this complex geometry but also discusses the results obtained. Detailed analyses of local void fraction and phase velocities for each phase are provided. Furthermore, experimental validation enhances the reliability of our computational findings, with close agreement observed between computational and experimental results. Overall, the study underscores the efficacy of the Eulerian approach with interphase relations in capturing the complex behavior of the multiphase flow in U-bend systems, offering valuable insights for hydraulic system design and optimization in industrial applications. Full article
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16 pages, 6447 KB  
Article
Fluid–Solid Mixing Transfer Mechanism and Flow Patterns of the Double-Layered Impeller Stirring Tank by the CFD-DEM Method
by Man Ge and Gaoan Zheng
Energies 2024, 17(7), 1513; https://doi.org/10.3390/en17071513 - 22 Mar 2024
Cited by 20 | Viewed by 4159
Abstract
The optimization design of the double-layered material tank is essential to improve the material mixing efficiency and quality in chemical engineering and lithium battery production. The draft tube structure and double-layered impellers affect the flow patterns of the fluid–solid transfer process, and its [...] Read more.
The optimization design of the double-layered material tank is essential to improve the material mixing efficiency and quality in chemical engineering and lithium battery production. The draft tube structure and double-layered impellers affect the flow patterns of the fluid–solid transfer process, and its flow pattern recognition faces significant challenges. This paper presents a fluid–solid mixing transfer modeling method using the CFD-DEM coupling solution method to analyze flow pattern evolution regularities. A porous-based interphase coupling technology solved the interphase force and could be used to acquire accurate particle motion trajectories. The effect mechanism of fluid–solid transfer courses in the double-layered mixing tank with a draft tube can be obtained by analyzing key features, including velocity distribution, circulation flows, power, and particle characteristics. The research results illustrate that the draft tube structure creates two major circulations in the mixing transfer process and changes particle and vortex flow patterns. The circulating motion of the double-layered impellers strengthens the overall fluid circulation, enhances the overall mixing efficiency of the fluid medium, and reduces particle deposition. Numerical results can offer technical guidance for the chemical extraction course and lithium battery slurry mixing. Full article
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22 pages, 5117 KB  
Article
Studying Flotation of Gold Microdispersions with Carrier Minerals and Pulp Aeration with a Steam–Air Mixture
by Sergei Ivanovich Evdokimov, Nikolay S. Golikov, Alexey F. Pryalukhin, Viktor V. Kondratiev, Anatolii Mishedchenko, Alexandra Vl. Kuzina, Natalia Nikolaevna Bryukhanova and Antonina I. Karlina
Minerals 2024, 14(1), 108; https://doi.org/10.3390/min14010108 - 19 Jan 2024
Cited by 19 | Viewed by 2590
Abstract
This work is aimed at obtaining new knowledge in the field of interactions of polydisperse hydrophobic surfaces in order to increase the extraction of mineral microdispersions via flotation. The effect of high velocity and the probability of aggregating fine particles with large ones [...] Read more.
This work is aimed at obtaining new knowledge in the field of interactions of polydisperse hydrophobic surfaces in order to increase the extraction of mineral microdispersions via flotation. The effect of high velocity and the probability of aggregating fine particles with large ones are used to increase the extraction of finely dispersed gold in this work. Large particles act as carrier minerals, which are intentionally introduced into a pulp. The novelty of this work lies in the fact that a rougher concentrate is used as the carrier mineral. For this purpose, it is isolated from three parallel pulp streams by mixing the rougher concentrate, isolated from the first stream of raw materials, with an initial feed of the second stream; accordingly, the rougher concentrate of the second stream is mixed with the initial feed of the third stream, and the finished rougher concentrate is obtained. In this mode of extracting the rougher concentrate, the content of the extracted metal increases from stream to stream, which contributes to the growth in its content in the end product. Moreover, in order to supplement forces involved in the separation of minerals with surface forces of structural origin in the third flotation stream, the pulp is aerated for a short time (about 15%–25% of the total) with air bubbles filled with a heat carrier, i.e., hot water vapor. Within this accepted flotation method, the influence that the surface currents occurring in the wetting film have on its thinning and breakthrough kinetics is proposed to be in the form of a correction to a length of a liquid slip in the hydrophobic gap. The value of the correction is expressed as a fraction of the limiting thickness of the wetting film, determined by the condition of its thickness invariability when the streams are equal in an interphase gap: outflowing (due to an action of the downforce) and inflowing (Marangoni flows and a thermo-osmotic stream). Gold flotation experiments are performed on samples of gold-bearing ore obtained from two deposits with conditions that simulate a continuous process. Technological advantages of this developed scheme and a flotation mode of gold microdispersions are shown in comparison with the basic technology. The purpose of this work is to conduct comparative tests on the basic and developed technologies using samples of gold-bearing ore obtained from the Natalka and Olimpiada deposits. Through the use of the developed technology, an increase in gold extraction of 7.99% and in concentrate quality (from 5.09 to 100.3 g/t) is achieved when the yield of the concentrate decreases from 1.86 to 1.30%, which reduces the costs associated with its expensive metallurgical processing. Full article
(This article belongs to the Special Issue Design, Modeling, Optimization and Control of Flotation Process)
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