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10 pages, 2398 KiB  
Article
APTES-Modified Interface Optimization in PbS Quantum Dot SWIR Photodetectors and Its Influence on Optoelectronic Properties
by Qian Lei, Lei Rao, Wencan Deng, Xiuqin Ao, Fan Fang, Wei Chen, Jiaji Cheng, Haodong Tang and Junjie Hao
Colloids Interfaces 2025, 9(4), 49; https://doi.org/10.3390/colloids9040049 - 22 Jul 2025
Viewed by 282
Abstract
Lead sulfide colloidal quantum dots (PbS QDs) have demonstrated great potential in short-wave infrared (SWIR) photodetectors due to their tunable bandgap, low cost, and broad spectral response. While significant progress has been made in surface ligand modification and defect state passivation, studies focusing [...] Read more.
Lead sulfide colloidal quantum dots (PbS QDs) have demonstrated great potential in short-wave infrared (SWIR) photodetectors due to their tunable bandgap, low cost, and broad spectral response. While significant progress has been made in surface ligand modification and defect state passivation, studies focusing on the interface between QDs and electrodes remain limited, which hinders further improvement in device performance. In this work, we propose an interface engineering strategy based on 3-aminopropyltriethoxysilane (APTES) to enhance the interfacial contact between PbS QD films and ITO interdigitated electrodes, thereby significantly boosting the overall performance of SWIR photodetectors. Experimental results demonstrate that the optimal 0.5 h APTES treatment duration significantly enhances responsivity by achieving balanced interface passivation and charge carrier transport. Moreover, The APTES-modified device exhibits a controllable dark current and faster photo-response under 1310 nm illumination. This interface engineering approach provides an effective pathway for the development of high-performance PbS QD-based SWIR photodetectors, with promising applications in infrared imaging, spectroscopy, and optical communication. Full article
(This article belongs to the Special Issue State of the Art of Colloid and Interface Science in Asia)
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16 pages, 10306 KiB  
Article
Fabrication and Characterization of Flexible pH Sensors Based on Pulsed Laser-Ablated Graphene/MoS2 Interdigitated Electrodes
by Zhaochi Chen, Chengche Liu and Minh-Quang Tran
Nanomaterials 2025, 15(14), 1115; https://doi.org/10.3390/nano15141115 - 18 Jul 2025
Viewed by 407
Abstract
Point-of-care (POC) diagnostic technologies have become essential for the real-time monitoring and management of chronic wounds, where maintaining a moist environment and controlling pH levels are critical for effective healing. In this study, a flexible pH sensor based on a graphene/molybdenum disulfide (graphene/MoS [...] Read more.
Point-of-care (POC) diagnostic technologies have become essential for the real-time monitoring and management of chronic wounds, where maintaining a moist environment and controlling pH levels are critical for effective healing. In this study, a flexible pH sensor based on a graphene/molybdenum disulfide (graphene/MoS2) composite interdigitated electrode (IDE) structure was fabricated using pulsed laser ablation. The pH sensor, with an active area of 30 mm × 30 mm, exhibited good adhesion to the polyethylene terephthalate (PET) substrate and maintained structural integrity under repeated bending cycles. Precise ablation was achieved under optimized conditions of 4.35 J/cm2 laser fluence, a repetition rate of 300 kHz, and a scanning speed of 500 mm/s, enabling the formation of defect-free IDE arrays without substrate damage. The influence of laser processing parameters on the surface morphology, electrical conductivity, and wettability of the composite thin films was systematically characterized. The fabricated pH sensor exhibited high sensitivity (~4.7% change in current per pH unit) across the pH 2–10 range, rapid response within ~5.2 s, and excellent mechanical stability under 100 bending cycles with negligible performance degradation. Moreover, the sensor retained > 95% of its stable sensitivity after 7 days of ambient storage. Furthermore, the pH response behavior was evaluated for electrode structures with different pitches, demonstrating that structural design parameters critically impact sensing performance. These results offer valuable insights into the scalable fabrication of flexible, wearable pH sensors, with promising applications in wound monitoring and personalized healthcare systems. Full article
(This article belongs to the Special Issue Laser-Based Nano Fabrication and Nano Lithography: Second Edition)
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18 pages, 2887 KiB  
Article
Polymer-Based Chemicapacitive Hybrid Sensor Array for Improved Selectivity in e-Nose Systems
by Pavithra Munirathinam, Mohd Farhan Arshi, Haleh Nazemi, Gian Carlo Antony Raj and Arezoo Emadi
Sensors 2025, 25(13), 4130; https://doi.org/10.3390/s25134130 - 2 Jul 2025
Viewed by 434
Abstract
Detecting volatile organic compounds (VOCs) is essential for health, environmental protection, and industrial safety. VOCs contribute to air pollution, pose health risks, and can indicate leaks or contamination in industries. Applications include air quality monitoring, disease diagnosis, and food safety. This paper focuses [...] Read more.
Detecting volatile organic compounds (VOCs) is essential for health, environmental protection, and industrial safety. VOCs contribute to air pollution, pose health risks, and can indicate leaks or contamination in industries. Applications include air quality monitoring, disease diagnosis, and food safety. This paper focuses on polymer-based hybrid sensor arrays (HSAs) utilizing interdigitated electrode (IDE) geometries for VOC detection. Achieving high selectivity and sensitivity in gas sensing remains a challenge, particularly in complex environments. To address this, we propose HSAs as an innovative solution to enhance sensor performance. IDE-based sensors are designed and fabricated using the Polysilicon Multi-User MEMS process (PolyMUMPs). Experimental evaluations are performed by exposing sensors to VOCs under controlled conditions. Traditional multi-sensor arrays (MSAs) achieve 82% prediction accuracy, while virtual sensor arrays (VSAs) leveraging frequency dependence improve performance: PMMA-VSA and PVP-VSA predict compounds with 100% and 98% accuracy, respectively. The proposed HSA, integrating these VSAs, consistently achieves 100% accuracy in compound identification and concentration estimation, surpassing MSA and VSA performance. These findings demonstrate that proposed polymer-based HSAs and VSAs, particularly with advanced IDE geometries, significantly enhance selectivity and sensitivity, advancing e-Nose technology for more accurate and reliable VOC detection across diverse applications. Full article
(This article belongs to the Special Issue Advanced Sensors for Gas Monitoring)
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13 pages, 2217 KiB  
Article
Gaseous Ammonia Sensing from Liquids via a Portable Chemosensor with Signal Correction for Humidity
by Andrea Rescalli, Ilaria Porello, Pietro Cerveri and Francesco Cellesi
Biosensors 2025, 15(7), 407; https://doi.org/10.3390/bios15070407 - 25 Jun 2025
Viewed by 367
Abstract
Ammonia (NH3) detection in liquids and biological fluids is essential for monitoring environmental contamination and industrial processes, ensuring food safety, and diagnosing health conditions. Existing detection techniques are often unsuitable for point-of-care (POC) use due to limitations including complex sample handling, [...] Read more.
Ammonia (NH3) detection in liquids and biological fluids is essential for monitoring environmental contamination and industrial processes, ensuring food safety, and diagnosing health conditions. Existing detection techniques are often unsuitable for point-of-care (POC) use due to limitations including complex sample handling, lack of portability, and poor compatibility with miniaturized systems. This study introduces a proof-of-concept for a compact, portable device tailored for POC detection of gaseous ammonia released from liquid samples. The device combines a polyaniline (PANI)-based chemoresistive sensor with interdigitated electrodes and a resistance readout circuit, enclosed in a gas-permeable hydrophobic membrane that permits ammonia in the vapor phase only to reach the sensing layer, ensuring selectivity and protection from liquid interference. The ink formulation was optimized. PANI nanoparticle suspension exhibited a monomodal, narrow particle size distribution with an average size of 120 nm and no evidence of larger aggregates. A key advancement of this device is its ability to limit the impact of water vapor, a known source of interference in PANI-based sensors, while maintaining a simple sensor design. A tailored signal processing strategy was implemented, extracting the slope of resistance variation over time as a robust metric for ammonia quantification. The sensor demonstrated reliable performance across a concentration range of 1.7 to 170 ppm with strong logarithmic correlation (R2 = 0.99), and very good linear correlations in low (R2 = 0.96) and high (R2 = 0.97) subranges. These findings validate the feasibility of this POC platform for sensitive, selective, and practical ammonia detection in clinical and environmental applications. Full article
(This article belongs to the Section Biosensor and Bioelectronic Devices)
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13 pages, 2748 KiB  
Article
Polyaniline/Tungsten Disulfide Composite for Room-Temperature NH3 Detection with Rapid Response and Low-PPM Sensitivity
by Kuo Zhao, Yunbo Shi, Haodong Niu, Qinglong Chen, Jinzhou Liu, Bolun Tang and Canda Zheng
Sensors 2025, 25(13), 3948; https://doi.org/10.3390/s25133948 - 25 Jun 2025
Viewed by 376
Abstract
Polyaniline (PANI) is an important conductive-polymer gas-sensing material with working temperature and mechanical flexibilities superior to those of conventional metal oxide sensing materials. However, its applicability is limited by its low sensitivity, high detection limits, and long response/recovery times. In this study, we [...] Read more.
Polyaniline (PANI) is an important conductive-polymer gas-sensing material with working temperature and mechanical flexibilities superior to those of conventional metal oxide sensing materials. However, its applicability is limited by its low sensitivity, high detection limits, and long response/recovery times. In this study, we prepared PANI/WS2 composites via chemical oxidative polymerization and mechanical blending. A multilayer sensor structure—sequentially printed silver-paste heating electrodes, fluorene polyester insulating layer, silver interdigitated electrodes, and sensing material layer—was fabricated on a polyimide substrate via flexible microelectronic printing and systematically characterized using scanning electron microscopy, X-ray diffraction, and Fourier-transform infrared spectroscopy. The optimized 5 wt% WS2 composite showed enhanced gas-sensing performance, with 219.1% sensitivity to 100 ppm ammonia (2.4-fold higher than that of pure PANI) and reduced response and recovery times of 24 and 91 s, respectively (compared to 81 and 436 s for pure PANI, respectively). Notably, the PANI/WS2 sensor detected an ultralow ammonia concentration (100 ppb) with 0.104% sensitivity. The structural characterization and performance analysis results were used to deduce a mechanism for the enhanced sensing capability. These findings highlight the application potential of PANI/WS2 composites in flexible gas sensors and provide fundamental insights for PANI-based sensing materials research. Full article
(This article belongs to the Section Chemical Sensors)
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14 pages, 2190 KiB  
Article
Flow-Based Dielectrophoretic Biosensor for Detection of Bacteriophage MS2 as a Foodborne Virus Surrogate
by Inae Lee, Heejin So, Kacie K. H. Y. Ho, Yong Li and Soojin Jun
Biosensors 2025, 15(6), 353; https://doi.org/10.3390/bios15060353 - 3 Jun 2025
Viewed by 638
Abstract
Norovirus, a foodborne pathogen, causes a significant economic and health burden globally. Although detection methods exist, they are expensive and non-field deployable. A flow-based dielectrophoretic biosensor was designed for the detection of foodborne pathogenic viruses and was tested using bacteriophage MS2 as a [...] Read more.
Norovirus, a foodborne pathogen, causes a significant economic and health burden globally. Although detection methods exist, they are expensive and non-field deployable. A flow-based dielectrophoretic biosensor was designed for the detection of foodborne pathogenic viruses and was tested using bacteriophage MS2 as a norovirus surrogate. The flow-based MS2 sensor comprises a concentrator and a detector. The concentrator is an interdigitated electrode array designed to impart dielectrophoretic effects to manipulate viral particles toward the detector in a fluidic channel. The detector is made of a silver electrode conjugated with anti-MS2 IgG to allow for antibody–antigen biorecognition events and is supplied with the electrical current for the purpose of measurement. Serially diluted MS2 suspensions were continuously injected into the fluidic channel at 0.1 mL/min. A cyclic voltammogram indicated that current measurements from single-walled carbon nanotube (SWCNT)-coated electrodes increased compared to uncoated electrodes. Additionally, a drop in the current measurements after antibody immobilization and MS2 capture was observed with the developed electrodes. Antibody immobilization at the biorecognition site provided greater current changes with the antibody-MS2 complexes vs. the assays without antibodies. The electric field applied to the fluidic channel at 10 Vpp and 1 MHz contributed to an increase in current changes in response to MS2 bound on the detector and was dependent on the MS2 concentrations in the sample. The developed biosensor was able to detect MS2 with a sensitivity of 102 PFU/mL within 15 min. Overall, this work demonstrates a proof of concept for a rapid and field-deployable strategy to detect foodborne pathogens. Full article
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15 pages, 5997 KiB  
Article
Novel 3D Capacitors: Integrating Porous Nickel-Structured and Through-Glass-Via-Fabricated Capacitors
by Baichuan Zhang, Libin Gao, Hongwei Chen and Jihua Zhang
Nanomaterials 2025, 15(11), 819; https://doi.org/10.3390/nano15110819 - 28 May 2025
Viewed by 412
Abstract
In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through [...] Read more.
In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through anodic oxidation. After undergoing high-temperature thermal oxidation, a monolithic Ni-NiO-Pt metal–insulator–metal (MIM) capacitor with a nanoporous dielectric architecture is achieved. Structurally, this innovative design brings about several remarkable benefits. Due to the nanoporous structure, it has a significantly increased surface area, which can effectively store more charges. As a result, it exhibits an equivalent capacitance density of 69.95 nF/cm2, which is approximately 18 times higher than that of its planar, non-porous counterpart. This high capacitance density enables it to store more electrical energy in a given volume, making it highly suitable for applications where miniaturization and high energy storage in a small space is crucial. The second type of capacitor makes use of Through-Glass Via (TGV) technology. This technology is employed to create an interdigitated blind-via array within a glass substrate, attaining an impressively high aspect ratio of 22.5:1 (with a via diameter of 20 μm and a depth of 450 μm). By integrating atomic layer deposition (ALD), a conformal interdigital electrode structure is realized. Glass, as a key material in this capacitor, has outstanding insulating properties. This characteristic endows the capacitor with a high breakdown field strength exceeding 8.2 MV/cm, corresponding to a withstand voltage of 5000 V. High breakdown field strength and withstand voltage mean that the capacitor can handle high-voltage applications without breaking down easily, which is essential for power-intensive systems like high-voltage power supplies and some high-power pulse-generating equipment. Moreover, due to the low-loss property of glass, the capacitor can achieve an energy conversion efficiency of up to 95%. Such a high energy conversion efficiency ensures that less energy is wasted during the charge–discharge process, which is highly beneficial for energy-saving applications and systems that require high-efficiency energy utilization. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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14 pages, 1677 KiB  
Article
Development of Cortisol Sensors with Interdigitated Electrode Platforms Based on Barium Titanate Nanoparticles
by Marylene S. G. Roma and Juliano A. Chaker
Sensors 2025, 25(11), 3346; https://doi.org/10.3390/s25113346 - 26 May 2025
Viewed by 709
Abstract
Cortisol is a key biomarker for stress detection, and its levels can be monitored using point-of-care devices with sensors such as nanoparticles and interdigitated array electrodes (IDEs). This study developed an IDE platform using barium titanate (BaTiO3) particles synthesized via colloidal [...] Read more.
Cortisol is a key biomarker for stress detection, and its levels can be monitored using point-of-care devices with sensors such as nanoparticles and interdigitated array electrodes (IDEs). This study developed an IDE platform using barium titanate (BaTiO3) particles synthesized via colloidal precipitation with titanium tetraisopropoxide, barium chloride, and Pluronic® P123. The calcination temperatures varied between 160 °C and 340 °C, with optimal results observed at 160 °C. Scanning electron microscopy revealed particles with an average size of 26 nm, and Fourier transform infrared spectroscopy confirmed the molecular composition after the removal of P123. X-ray diffraction analysis revealed anatase and brookite phases. Brunauer-Emmett-Teller analysis indicated changes in pore morphology, with samples treated at 160 °C exhibiting a type IV(a) mesoporous structure, a surface area of 163 m2/g, and an average pore diameter of 5.24 nm. Higher temperatures led to transitions to type IV(b) at 260 °C and type V at 340 °C, with reduced pore size. Electrochemical impedance spectroscopy was employed to evaluate the performance of the IDE sensor integrated with BaTiO3 nanoparticles and albumin across cortisol concentrations ranging from 5.0 to 20 ng/mL. Impedance measurements revealed a significant decrease in impedance (Z′) with increasing cortisol concentrations, indicating increased conductivity. Specifically, Nyquist plots for a saliva sample containing 5 ng/mL cortisol—within the typical physiological range—exhibited a marked increase in charge-transfer resistance (Rct), confirming the sensor’s ability to detect low hormone levels in biological fluids. These findings underscore the potential of BaTiO3-based IDE platforms at 160 °C for stress biomarker monitoring. Full article
(This article belongs to the Section Nanosensors)
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12 pages, 4673 KiB  
Article
Ultrasensitive and Real-Time Detection of Kanamycin Residues in Milk Using an Aptasensor Based on Microfluidic Capacitive Strategy
by Weidong Zheng, Jun Chai, Jayne Wu, Jian Zhang and Haochen Qi
Biosensors 2025, 15(5), 322; https://doi.org/10.3390/bios15050322 - 18 May 2025
Viewed by 541
Abstract
Kanamycin (KanR) is a widely used antibiotic in human and veterinary medicine, as well as in food production and livestock breeding. However, its environmental residue and bioaccumulation in the food chain pose a great threat to human health. A real-time and sensitive aptasensor [...] Read more.
Kanamycin (KanR) is a widely used antibiotic in human and veterinary medicine, as well as in food production and livestock breeding. However, its environmental residue and bioaccumulation in the food chain pose a great threat to human health. A real-time and sensitive aptasensor is developed for KanR detection based on a gold interdigitated electrode (IDE). A microfluidic alternating current electrothermal (ACET) effect is employed for rapid directional manipulation and enrichment of KanR molecules. As an ultrasensitive indicator, solid–liquid capacitance is adopted to reflect the tiny change on the IDE surface caused by target adsorption. The overall detection takes only 60 s from sample to result, and a wide linear detection range of 0.1 fM~1 pM, an ultra-low detection limit of 16.56 aM, and a high selectivity of 7752:1 are simultaneously achieved, with 5 times of repeated use and the shelf life of 10 days. Furthermore, the aptasensor shows excellent practicability in milk samples, with the spiked recovery rate ranging from 86.90% to 116.17%. This aptasensor with the detecting strategy provides a rapid, convenient, and cost-effective solution for real-time monitoring of KanR. Full article
(This article belongs to the Special Issue In Honor of Prof. Evgeny Katz: Biosensors: Science and Technology)
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15 pages, 4484 KiB  
Article
A Highly Sensitive Electrochemical Immunosensor for Cortisol Detection
by Pritu Parna Sarkar, Ali Ashraf, Ahmed Hasnain Jalal, Fahmida Alam and Nazmul Islam
Biosensors 2025, 15(5), 321; https://doi.org/10.3390/bios15050321 - 17 May 2025
Viewed by 1130
Abstract
In this research, an interdigitated gear-shaped working electrode is presented for cortisol sensing. Overall, the sensor was designed in a three-electrode system and was fabricated using direct laser scribing. A synthesized conductive ink based on graphene and polyaniline was further employed to enhance [...] Read more.
In this research, an interdigitated gear-shaped working electrode is presented for cortisol sensing. Overall, the sensor was designed in a three-electrode system and was fabricated using direct laser scribing. A synthesized conductive ink based on graphene and polyaniline was further employed to enhance the electrochemical performance of the sensor. Scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy were employed for physicochemical characterization of the laser-induced graphene (LIG) sensor. Cortisol, a biomarker essential in detecting stress, was detected both in phosphate-buffered saline (PBS, pH = 7.4) and human serum within a linear range of 100 ng/mL to 100 µg/mL. Ferri/ferrocyanide was employed as the redox probe to detect cortisol in PBS. The electrochemical performance of the developed sensor was assessed via differential pulse voltammetry (DPV), cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and chronoamperometry. The electrochemical performance demonstrates high sensitivity and selectivity alongside strong repeatability (relative standard deviation (RSD) = 3.8%, n = 4) and reproducibility (RSD = 5.85%, n = 5). Overall, these results highlight the sensor’s reliability, high sensitivity, and repeatability and reproducibility in the detection of cortisol. The sensor successfully detected cortisol in the complex medium of human serum and effectively distinguished it in a ternary mixture containing cortisol and dopamine. Also, the use of direct laser writing on Kapton film makes the approach cost-effective and thus disposable, making it suitable for chronic stress diagnostics and neurological research applications. Full article
(This article belongs to the Special Issue Innovative Biosensing Technologies for Sustainable Healthcare)
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15 pages, 6161 KiB  
Article
Chiral-Dependent Redox Capacitive Biosensor Using Cu-Cys-GSH Nanoparticles for Ultrasensitive H2O2 Detection
by Duygu Yilmaz Aydin, Jie Jayne Wu and Jiangang Chen
Biosensors 2025, 15(5), 315; https://doi.org/10.3390/bios15050315 - 14 May 2025
Viewed by 488
Abstract
Copper-thiolate nanostructures, formed through the self-assembly of cysteine (Cys) and glutathione (GSH) with copper ions, offer a versatile platform for redox-active applications due to their structural stability and chemical functionality. In this study, Cu-Cys-GSH nanoparticles were synthesized and employed to develop a capacitive [...] Read more.
Copper-thiolate nanostructures, formed through the self-assembly of cysteine (Cys) and glutathione (GSH) with copper ions, offer a versatile platform for redox-active applications due to their structural stability and chemical functionality. In this study, Cu-Cys-GSH nanoparticles were synthesized and employed to develop a capacitive biosensor for the ultralow concentration detection of hydrogen peroxide (H2O2). The detection mechanism leverages a Fenton-like reaction, where H2O2 interacts with Cu-Cys-GSH nanoparticles to generate hydroxyl radicals (·OH) through redox cycling between Cu2+ and Cu+ ions. These redox processes induce changes in the sensor’s surface charge and dielectric properties, enabling highly sensitive capacitive sensing at gold interdigitated electrodes (IDEs). The influence of chirality on sensing performance was investigated by synthesizing nanoparticles with both L- and D-cysteine enantiomers. Comparative analysis revealed that the stereochemistry of cysteine impacts the catalytic activity and sensor response, with Cu-L-Cys-GSH nanoparticles exhibiting superior performance. Specifically, the biosensor achieved a linear detection range from 1.0 fM to 1.0 pM and demonstrated an ultra-sensitive detection limit of 21.8 aM, outperforming many existing methods for H2O2 detection. The sensor’s practical performance was further validated using milk and saliva samples, yielding high recovery rates and confirming its robustness and accuracy for real-world applications. This study offers a disposable, low-cost sensing platform compatible with sustainable healthcare practices and facilitates easy integration into point-of-care diagnostic systems. Full article
(This article belongs to the Special Issue Innovative Biosensing Technologies for Sustainable Healthcare)
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20 pages, 7568 KiB  
Article
Carbon Nano-Onions–Polyvinyl Alcohol Nanocomposite for Resistive Monitoring of Relative Humidity
by Bogdan-Catalin Serban, Niculae Dumbravescu, Octavian Buiu, Marius Bumbac, Carmen Dumbravescu, Mihai Brezeanu, Cristina Pachiu, Cristina-Mihaela Nicolescu, Cosmin Romanitan and Oana Brincoveanu
Sensors 2025, 25(10), 3047; https://doi.org/10.3390/s25103047 - 12 May 2025
Viewed by 589
Abstract
This paper reports several preliminary investigations concerning the relative humidity (RH) detection response of a chemiresistive sensor that uses a novel sensing layer based on pristine carbon nano-onions (CNOs) and polyvinyl alcohol (PVA) at a 1/1 and 2/1 w/w ratio. The [...] Read more.
This paper reports several preliminary investigations concerning the relative humidity (RH) detection response of a chemiresistive sensor that uses a novel sensing layer based on pristine carbon nano-onions (CNOs) and polyvinyl alcohol (PVA) at a 1/1 and 2/1 w/w ratio. The sensing device, including a Si/SiO2 substrate and gold electrodes, is obtained by depositing the CNOs–PVA aqueous suspension on the sensing structure by drop casting. The composition and morphology of the sensing film are explored by means of scanning electron microscopy, Raman spectroscopy, atomic force microscopy, and X-ray diffraction. The manufactured sensor’s room temperature RH detection performance is examined by applying a continuous flow of the electric current between the interdigitated electrodes and measuring the voltage as the RH varies from 5% to 95%. For RH below 82% (sensing layer based on CNOs–PVA at 1/1 w/w ratio) or below 50.5% (sensing layer based on CNOs–PVA at 2/1 w/w ratio), the resistance varies linearly with RH, with a moderate slope. The newly developed sensor, using CNOs–PVA at a 1:1 ratio (w/w), responded as well as or better than the reference sensor. At the same time, the recorded recovery time was about 30 s, which is half the recovery time of the reference sensor. Additionally, the changes in resistance (ΔR/ΔRH) for different humidity levels showed that the CNOs–PVA layer at 1:1 was more sensitive at humidity levels above 80%. The main RH sensing mechanisms considered and discussed are the decrease in the hole concentration in the CNOs during the interaction with an electron donor molecule, such as water, and the swelling of the hydrophilic PVA. The experimental RH detection data are analyzed and compared with the RH sensing results reported in previously published work on RH detectors employing sensing layers based on oxidized carbon nanohorns–polyvinylpirrolidone (PVP), oxidized carbon nanohorns–PVA and CNOs–polyvinylpyrrolidone. Full article
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12 pages, 6811 KiB  
Article
The Fabrication and Characterization of Surface-Acoustic-Wave and Resistive Types of Ozone Sensors Based on Zinc Oxide: A Comparative Study
by Sheng-Hua Yan and Chia-Yen Lee
Sensors 2025, 25(9), 2723; https://doi.org/10.3390/s25092723 - 25 Apr 2025
Viewed by 2491
Abstract
Micro-Electro-Mechanical System (MEMS) technology is employed to fabricate surface acoustic wave (SAW)-type and resistive-type ozone sensors on quartz glass (SiO2) substrates. The fabrication process commences by using a photolithography technique to define interdigitated electrodes (IDEs) on the substrates. Electron-beam evaporation (EBE) [...] Read more.
Micro-Electro-Mechanical System (MEMS) technology is employed to fabricate surface acoustic wave (SAW)-type and resistive-type ozone sensors on quartz glass (SiO2) substrates. The fabrication process commences by using a photolithography technique to define interdigitated electrodes (IDEs) on the substrates. Electron-beam evaporation (EBE) followed by radio frequency (RF) magnetron sputtering is then used to deposit platinum (Pt) and chromium (Cr) electrode layers as well as a zinc oxide (ZnO) sensing layer, respectively. Finally, annealing is performed to improve the crystallinity and sensing performance of the ZnO films. The experimental results reveal that the ZnO thin films provide an excellent ozone-concentration sensing capability in both sensors. The SAW-type sensor demonstrates a peak sensitivity at a frequency of 200 kHz, with a rapid response time of just 35 s. Thus, it is suitable for applications requiring a quick response and high sensitivity, such as real-time monitoring and high-precision environmental detection. The resistive-type sensor shows optimal sensitivity at a relatively low operating temperature of 180 °C, but has a longer response time of approximately 103 s. Therefore, it is better suited for low-cost and large-scale applications such as industrial-gas-concentration monitoring. Full article
(This article belongs to the Special Issue Advanced Sensors for Gas Monitoring)
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20 pages, 3366 KiB  
Article
Design, Fabrication and Validation of Chemical Sensors for Detecting Hydrocarbons to Facilitate Oil Spillage Remediation
by Perpetual Eze-Idehen and Krishna Persaud
Chemosensors 2025, 13(4), 140; https://doi.org/10.3390/chemosensors13040140 - 11 Apr 2025
Viewed by 700
Abstract
To address the environmental hazards posed by oil spills and the limitations of conventional hydrocarbon monitoring techniques, a cost-effective and user-friendly gas sensor system was developed for the real-time detection and quantification of hydrocarbon contaminants in soil. This system utilizes carbon black (CB)-filled [...] Read more.
To address the environmental hazards posed by oil spills and the limitations of conventional hydrocarbon monitoring techniques, a cost-effective and user-friendly gas sensor system was developed for the real-time detection and quantification of hydrocarbon contaminants in soil. This system utilizes carbon black (CB)-filled poly(methyl methacrylate) (PMMA) and poly(vinyl chloride) (PVC) nanocomposites to create chemoresistive sensors. The CB-PMMA and CB-PVC composites were synthesized and deposited as thin films onto interdigitated electrodes, with their morphologies characterized using scanning electron microscopy. The composites, optimized at a composition of 10% w/w CB and 90% w/w polymer, exhibited a sensitive response to hydrocarbon vapors across a tested range from C20 (99 ppmV) to C8 (8750 ppmV). The sensor’s response mechanism is primarily attributed to the swelling-induced resistance change of the amorphous polymer matrix in hydrocarbon vapors. These findings demonstrate the potential use of CB–polymer composites as field-deployable gas sensors, providing a rapid and efficient alternative to traditional gas chromatography methods for monitoring soil remediation efforts and mitigating the environmental impact of oil contamination. Full article
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19 pages, 6624 KiB  
Article
A Low-Frequency Multi-Band Piezoelectric MEMS Acoustic Sensor Inspired by Ormia ochracea
by Yi Liu, Liye Zhao and Xukai Ding
Micromachines 2025, 16(4), 451; https://doi.org/10.3390/mi16040451 - 10 Apr 2025
Viewed by 2219
Abstract
Since the discovery of the unique auditory system of the Ormia ochracea fly, researchers have designed various directional acoustic sensors inspired by its principles. However, most of these sensors operate only within a single- or dual-frequency band and typically exhibit high eigenfrequencies, making [...] Read more.
Since the discovery of the unique auditory system of the Ormia ochracea fly, researchers have designed various directional acoustic sensors inspired by its principles. However, most of these sensors operate only within a single- or dual-frequency band and typically exhibit high eigenfrequencies, making them unsuitable for low-frequency applications. This paper proposes a low-frequency, multi-band piezoelectric MEMS acoustic sensor that incorporates an improved coupling structure within the inner diaphragm to enable low-frequency signal detection in a compact design. Additionally, an asymmetric wing and coupled structure are introduced in both the inner and outer diaphragms to achieve multi-band frequency response. Aluminum nitride (AlN), a material with low dielectric and acoustic losses, is selected as the piezoelectric material. The sensor operates in the d₃₃ mode and employs a branched comb-like interdigitated electrode design to enhance the signal-to-noise ratio (SNR). Simulation results demonstrate that the four eigenfrequencies of the sensor are evenly distributed below 2000 Hz, and at all eigenfrequencies, the sensor exhibits a consistent cosine response to variations in the incident elevation angle of the sound source. Full article
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