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Keywords = ink-complex fluid

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16 pages, 1532 KB  
Article
An Ultra-Low-Cost Optoacoustic Method for Imaging Specific Biological Structures
by Sergio Contador, Álvaro Jiménez, Eduardo Lage, Carla López and Juan Aguirre
Diagnostics 2026, 16(3), 436; https://doi.org/10.3390/diagnostics16030436 - 1 Feb 2026
Viewed by 382
Abstract
Background/Objectives: Optoacoustic imaging technologies are emerging as promising tools for clinical practice. Several systems have the potential to fill specific niches in the medical imaging landscape thanks to a unique performance based on the combination of rich optical absorption contrast and high ultrasonic [...] Read more.
Background/Objectives: Optoacoustic imaging technologies are emerging as promising tools for clinical practice. Several systems have the potential to fill specific niches in the medical imaging landscape thanks to a unique performance based on the combination of rich optical absorption contrast and high ultrasonic penetration-to-resolution ratios. However, current optoacoustic methods rely on tomographic reconstructions, which impose significant complexity on the systems in terms of number and distribution of transducers, acquisition electronics, and general operation. As a result, optoacoustic tomography apparatus are generally expensive and bulky and require intensive training for their operation. Here, we report on an optoacoustic imaging method that uses a single ultrasound transducer and non-tomographic image formation to overcome the drawbacks of classical tomographic methods. The method is designed for retrieving layered slab-like biological structures like tattoo ink, subcutaneous fat, muscles, or cerebrospinal fluid below the fontanelle. Moreover, it can be adapted to other geometries. Methods: We have implemented the method in a user-friendly, compact, simple, and low-cost system and tested its performance using simulations, synthetic phantoms, and biological phantoms containing tattoo ink. Results: Our results indicate that the system can discriminate slab-like structures from other shapes and recover them with the axial resolution of tomographic optoacoustic methods. The findings also suggest that the system has the potential to improve tattoo removal procedures. We further discuss its implications for pediatrics, traumatology, or endocrinology. Conclusions: This work paves the way for a new generation of simple, easy-to-use and low-cost imaging systems with the potential to impact several medical fields. Full article
(This article belongs to the Special Issue Optical Imaging in Dermatology)
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26 pages, 12130 KB  
Article
Robocasting as an Additive Manufacturing Method for Oxide Ceramics: A Study of Mechanical Properties and Microstructure
by Szymon Przybyła, Maciej Kwiatkowski, Michał Kwiatkowski and Marek Hebda
Materials 2025, 18(20), 4775; https://doi.org/10.3390/ma18204775 - 18 Oct 2025
Cited by 1 | Viewed by 1436
Abstract
Additive manufacturing methods can constitute a valuable alternative to conventional production techniques for components used in the heavy industry, particularly in foundry applications. This innovative manufacturing approach enables an expanded product portfolio as well as higher precision and geometrical complexity of ceramic components. [...] Read more.
Additive manufacturing methods can constitute a valuable alternative to conventional production techniques for components used in the heavy industry, particularly in foundry applications. This innovative manufacturing approach enables an expanded product portfolio as well as higher precision and geometrical complexity of ceramic components. One additive technology applicable to ceramic processing is robocasting, classified within the direct ink writing (DIW) family. In this method, a semi-fluid ceramic paste is extruded to build the part layer by layer; the shaped green body is subsequently fired (sintered) to attain its final functional properties. This study presents the results of materials characterization of printed ceramic filters, encompassing phase composition analysis, density measurements, three-point bending strength testing, hardness, and microstructural examination. The investigations demonstrated that the oxide ceramic Al2O3 processed by the modern robocasting method exhibits mechanical performance at a comparably high level relative to classical manufacturing routes (slip casting, ceramic injection molding, dry pressing). Moreover, the porosity results indicate that 3D printing technology enables lower post-sintering porosity. Full article
(This article belongs to the Special Issue Advances in Materials Processing (4th Edition))
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23 pages, 10889 KB  
Article
Geological Structure Control on Pore Structure of Coal Reservoirs: A Case Study in Erdaoling Mining Area, Inner Mongolia, NW China
by Heng Li, Haitao Lin, Huimin Lv, Dongfang Yu, Weiwei Guo, Xuan Fang, Zhaoyang Duan and Anmin Wang
Energies 2025, 18(18), 4942; https://doi.org/10.3390/en18184942 - 17 Sep 2025
Cited by 1 | Viewed by 675
Abstract
The Erdaoling Mining area, located in Inner Mongolia, NW China, is recognized for its considerable potential in coalbed methane (CBM) exploration and development. However, the complex structures in this region have significant influences on coal reservoir characteristics, particularly pore structure features. This study [...] Read more.
The Erdaoling Mining area, located in Inner Mongolia, NW China, is recognized for its considerable potential in coalbed methane (CBM) exploration and development. However, the complex structures in this region have significant influences on coal reservoir characteristics, particularly pore structure features. This study focuses on the No. 2 coal seam of the Middle Jurassic Yan’an Formation. Three structural patterns were classified based on the existing structural characteristics of the study area. Coal samples of No. 2 coal seam were collected from different structural positions, and were subjected to low-temperature CO2 adsorption (LTCO2A), low-temperature N2 adsorption/desorption (LTN2A), low-field nuclear magnetic resonance (LF-NMR), and scanning electron microscopy (SEM) experiments, so that the structural controlling effects on pore structure would be revealed. Quantitative analysis results indicate that in terms of asymmetric syncline, from the limb to the core, the total porosity and movable fluid porosity of the coal decreased by 1.47% and 0.31%, respectively, reaching their lowest values at the core. Meanwhile, the dominant pore type shifted from primarily one-end closed pores to “ink-bottle” pores, indicating increased pore complexity. In the fold-thrust structure, the micropore specific surface area, micropore volume, mesopore specific surface area, mesopore volume, and total porosity show clear correlations with variations in coal seam structure. These parameters all reach their maximum values in the fault-cut zone at the center of the syncline, measuring 268.26 m2/g, 0.082 cm3/g, 0.601 m2/g, 1.262 cm3/g, and 4.2%, respectively. Simple pore types, like gas pores and vesicular pores, were identified in the syncline limbs, while open pores, “ink-bottle” pores, and complex multiporous types were mainly developed at fault locations, indicating that faults significantly increase the complexity of coal reservoir pore types. For the broad and gentle syncline and small-scale reverse fault combination, porosity exhibits a decreasing trend from the syncline limbs toward the core. Specifically, the mesopore specific surface area and movable fluid porosity increased by 52.24% and 43.69%, respectively, though no significant effect on micropores was observed. The syncline core in this structural setting developed normal gas pore clusters and tissue pores, with no occurrence of highly complex or heterogeneous pore types, indicating that neither the broad gentle syncline nor the small-scale faulting significantly altered the pore morphology. Comparatively, the broad and gentle syncline and small-scale reverse fault combination was determined to exert the strongest modification on pore structures of coal reservoir, followed by the asymmetric syncline, while the broad syncline alone demonstrated minimal influence. Full article
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26 pages, 21628 KB  
Article
Key Controlling Factors of Deep Coalbed Methane Reservoir Characteristics in Yan’an Block, Ordos Basin: Based on Multi-Scale Pore Structure Characterization and Fluid Mobility Research
by Jianbo Sun, Sijie Han, Shiqi Liu, Jin Lin, Fukang Li, Gang Liu, Peng Shi and Hongbo Teng
Processes 2025, 13(8), 2382; https://doi.org/10.3390/pr13082382 - 27 Jul 2025
Cited by 2 | Viewed by 1102
Abstract
The development of deep coalbed methane (buried depth > 2000 m) in the Yan’an block of Ordos Basin is limited by low permeability, the pore structure of the coal reservoir, and the gas–water occurrence relationship. It is urgent to clarify the key control [...] Read more.
The development of deep coalbed methane (buried depth > 2000 m) in the Yan’an block of Ordos Basin is limited by low permeability, the pore structure of the coal reservoir, and the gas–water occurrence relationship. It is urgent to clarify the key control mechanism of pore structure on gas migration. In this study, based on high-pressure mercury intrusion (pore size > 50 nm), low-temperature N2/CO2 adsorption (0.38–50 nm), low-field nuclear magnetic resonance technology, fractal theory and Pearson correlation coefficient analysis, quantitative characterization of multi-scale pore–fluid system was carried out. The results show that the multi-scale pore network in the study area jointly regulates the occurrence and migration process of deep coalbed methane in Yan’an through the ternary hierarchical gas control mechanism of ‘micropore adsorption dominant, mesopore diffusion connection and macroporous seepage bottleneck’. The fractal dimensions of micropores and seepage are between 2.17–2.29 and 2.46–2.58, respectively. The shape of micropores is relatively regular, the complexity of micropore structure is low, and the confined space is mainly slit-like or ink bottle-like. The pore-throat network structure is relatively homogeneous, the difference in pore throat size is reduced, and the seepage pore shape is simple. The bimodal structure of low-field nuclear magnetic resonance shows that the bound fluid is related to the development of micropores, and the fluid mobility mainly depends on the seepage pores. Pearson’s correlation coefficient showed that the specific surface area of micropores was strongly positively correlated with methane adsorption capacity, and the nanoscale pore-size dominated gas occurrence through van der Waals force physical adsorption. The specific surface area of mesopores is significantly positively correlated with the tortuosity. The roughness and branch structure of the inner surface of the channel lead to the extension of the migration path and the inhibition of methane diffusion efficiency. Seepage porosity is linearly correlated with gas permeability, and the scale of connected seepage pores dominates the seepage capacity of reservoirs. This study reveals the pore structure and ternary grading synergistic gas control mechanism of deep coal reservoirs in the Yan’an Block, which provides a theoretical basis for the development of deep coalbed methane. Full article
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13 pages, 2217 KB  
Article
Gaseous Ammonia Sensing from Liquids via a Portable Chemosensor with Signal Correction for Humidity
by Andrea Rescalli, Ilaria Porello, Pietro Cerveri and Francesco Cellesi
Biosensors 2025, 15(7), 407; https://doi.org/10.3390/bios15070407 - 25 Jun 2025
Cited by 1 | Viewed by 1076
Abstract
Ammonia (NH3) detection in liquids and biological fluids is essential for monitoring environmental contamination and industrial processes, ensuring food safety, and diagnosing health conditions. Existing detection techniques are often unsuitable for point-of-care (POC) use due to limitations including complex sample handling, [...] Read more.
Ammonia (NH3) detection in liquids and biological fluids is essential for monitoring environmental contamination and industrial processes, ensuring food safety, and diagnosing health conditions. Existing detection techniques are often unsuitable for point-of-care (POC) use due to limitations including complex sample handling, lack of portability, and poor compatibility with miniaturized systems. This study introduces a proof-of-concept for a compact, portable device tailored for POC detection of gaseous ammonia released from liquid samples. The device combines a polyaniline (PANI)-based chemoresistive sensor with interdigitated electrodes and a resistance readout circuit, enclosed in a gas-permeable hydrophobic membrane that permits ammonia in the vapor phase only to reach the sensing layer, ensuring selectivity and protection from liquid interference. The ink formulation was optimized. PANI nanoparticle suspension exhibited a monomodal, narrow particle size distribution with an average size of 120 nm and no evidence of larger aggregates. A key advancement of this device is its ability to limit the impact of water vapor, a known source of interference in PANI-based sensors, while maintaining a simple sensor design. A tailored signal processing strategy was implemented, extracting the slope of resistance variation over time as a robust metric for ammonia quantification. The sensor demonstrated reliable performance across a concentration range of 1.7 to 170 ppm with strong logarithmic correlation (R2 = 0.99), and very good linear correlations in low (R2 = 0.96) and high (R2 = 0.97) subranges. These findings validate the feasibility of this POC platform for sensitive, selective, and practical ammonia detection in clinical and environmental applications. Full article
(This article belongs to the Section Biosensor and Bioelectronic Devices)
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14 pages, 3526 KB  
Article
Three-Dimensional Printing and Supercritical Technologies for the Fabrication of Intricately Structured Aerogels Derived from the Alginate–Chitosan Polyelectrolyte Complex
by Natalia Menshutina, Andrey Abramov, Eldar Golubev and Pavel Tsygankov
Gels 2025, 11(7), 477; https://doi.org/10.3390/gels11070477 - 20 Jun 2025
Cited by 2 | Viewed by 990
Abstract
Patient-specific scaffolds for tissue and organ regeneration are still limited by the difficulty of simultaneously shaping complex geometries, preserving hierarchical porosity, and guaranteeing sterility. Additive technologies represent a promising approach for addressing problems in tissue engineering, with the potential to develop personalized matrices [...] Read more.
Patient-specific scaffolds for tissue and organ regeneration are still limited by the difficulty of simultaneously shaping complex geometries, preserving hierarchical porosity, and guaranteeing sterility. Additive technologies represent a promising approach for addressing problems in tissue engineering, with the potential to develop personalized matrices for the growth of tissue and organ cells. The utilization of supercritical technologies, encompassing the processes of drying and sterilization within a supercritical fluid environment, has demonstrated significant opportunities for obtaining highly effective matrices for cell growth based on biocompatible materials. We present a comprehensive methodology for fabricating intricately structured, sterile aerogels based on alginate–chitosan polyelectrolyte complexes. The target three-dimensional macrostructure is achieved through (i) direct ink writing or (ii) heterophase printing, enabling the deposition of inks with diverse rheological profiles (viscosities ranging from 0.8 to 2500 Pa·s). A coupled supercritical carbon dioxide drying–sterilization regimen at 120 bar and 40 °C is employed to preserve the highly porous architecture of the printed constructs. The resulting aerogels exhibit 96 ± 2% porosity, a BET surface area of 108–238 m2 g−1, and complete sterility. The proposed integration of 3D printing and supercritical processing yields sterile, intricately structured aerogels with substantial potential for the fabrication of patient-specific scaffolds for tissue and organ regeneration. Full article
(This article belongs to the Special Issue Polymer Aerogels and Aerogel Composites)
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23 pages, 2852 KB  
Review
Development of Novel Conductive Inks for Screen-Printed Electrochemical Sensors: Enhancing Rapid and Sensitive Drug Detection
by Victor Alexandre Ribeiro Leite, Sthephane Pereira de Oliveira, Larissa Cristina de Souza, Léa Júlia de Paula Silva, Laís Fonseca Silva, Thaís Cristina de Oliveira Cândido, Daniela Nunes da Silva and Arnaldo César Pereira
Analytica 2025, 6(1), 3; https://doi.org/10.3390/analytica6010003 - 11 Jan 2025
Cited by 8 | Viewed by 4805
Abstract
The development of screen-printed electrochemical sensors represents a rapidly expanding research field with great potential for applications in the rapid and sensitive determination of drugs in complex matrices. This work presents a review of the state-of-the-art examples of this technology, focusing on its [...] Read more.
The development of screen-printed electrochemical sensors represents a rapidly expanding research field with great potential for applications in the rapid and sensitive determination of drugs in complex matrices. This work presents a review of the state-of-the-art examples of this technology, focusing on its application in real matrices such as water, pharmaceutical formulations, and biological fluids. We discuss the main materials used in developing conductive inks, highlighting their properties and influence on sensor performance. The characterization of materials and sensors is crucial to ensure the reproducibility and reliability of results. Additionally, we address the challenges associated with the application of these sensors in complex matrices, such as interferences from other components and the need for sample pretreatment. Finally, we present future perspectives for developing screen-printed electrochemical sensors, with an emphasis on new technologies and materials that can improve the sensitivity, selectivity, and stability of these devices. Full article
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22 pages, 7765 KB  
Article
Optimization of Pin Type Single Screw Mixer for Fabrication of Functionally Graded Materials
by Shijie Wang, Jing Zhou and Guolin Duan
Appl. Sci. 2024, 14(3), 1308; https://doi.org/10.3390/app14031308 - 5 Feb 2024
Cited by 1 | Viewed by 2248
Abstract
The direct ink writing (DIW) process, used for creating components with functionally graded materials, holds significant promise for advancement in various advanced fields. However, challenges persist in achieving complex gradient variations in small-sized parts. In this study, we have developed a customized pin [...] Read more.
The direct ink writing (DIW) process, used for creating components with functionally graded materials, holds significant promise for advancement in various advanced fields. However, challenges persist in achieving complex gradient variations in small-sized parts. In this study, we have developed a customized pin shape for an active screw mixer using a combination of quadratic B-Spline, the response surface method, and global optimization. This tailored pin design was implemented in a two-material extrusion-based printing system. The primary objective is to facilitate the transformation of material components with shorter transition distances, overcoming size constraints and enhancing both printing flexibility and resolution. Moreover, we characterized the transition delay time for material component changes and the mixing uniformity of the extruded material by constructing a finite element simulation model based on computational fluid dynamics. Additionally, we employed a particle tracking method to obtain the Lyapunov exponent and Poincaré map of the mixing process. We employed these metrics to represent and compare the degree of chaotic mixing and dispersive mixing ability with two other structurally similar mixers. It was found that the optimized pin-type mixer can reduce the transition delay distance by approximately 30% compared to similar structures. Finally, comparative experiments were carried out to verify the printing performance of the optimized pin-type active mixer and the accuracy of the finite element model. Full article
(This article belongs to the Special Issue Advanced Manufacturing and Precision Machining)
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22 pages, 3328 KB  
Article
Investigation of Biomaterial Ink Viscosity Properties and Optimization of the Printing Process Based on Pattern Path Planning
by Jiahao Wu, Chunya Wu, Siyang Zou, Xiguang Li, Bo Ho, Ruijiang Sun, Chang Liu and Mingjun Chen
Bioengineering 2023, 10(12), 1358; https://doi.org/10.3390/bioengineering10121358 - 26 Nov 2023
Cited by 14 | Viewed by 3410
Abstract
Extruded bioprinting is widely used for the biomanufacturing of personalized, complex tissue structures, which requires biomaterial inks with a certain viscosity to enable printing. However, there is still a lack of discussion on the controllable preparation and printability of biomaterial inks with different [...] Read more.
Extruded bioprinting is widely used for the biomanufacturing of personalized, complex tissue structures, which requires biomaterial inks with a certain viscosity to enable printing. However, there is still a lack of discussion on the controllable preparation and printability of biomaterial inks with different viscosities. In this paper, biomaterial inks composed of gelatin, sodium alginate, and methylcellulose were utablesed to investigate the feasibility of adjustment of rheological properties, thereby analyzing the effects of different rheological properties on the printing process. Based on the response surface methodology, the relationship between the material components and the rheological properties of biomaterial inks was discussed, followed by the prediction of the rheological properties of biomaterial inks. The prediction accuracies of the power-law index and consistency coefficient could reach 96% and 79%, respectively. The material group can be used to prepare biomaterial inks with different viscosity properties in a wide range. Latin hypercube sampling and computational fluid dynamics were used to analyze the effects of different rheological properties and extrusion pressure on the flow rate at the nozzle. The relationship between the rheological properties of the biomaterial ink and the flow rate was established, and the simulation results showed that the changes in the rheological properties of the biomaterial ink in the high-viscosity region resulted in slight fluctuations in the flow rate, implying that the printing process for high-viscosity biomaterial inks may have better versatility. In addition, based on the characteristics of biomaterial inks, the printing process was optimized from the planning of the print pattern to improve the location accuracy of the starting point, and the length accuracy of filaments can reach 99%. The effect of the overlap between the fill pattern and outer frame on the print quality was investigated to improve the surface quality of complex structures. Furthermore, low- and high-viscosity biomaterial inks were tested, and various printing protocols were discussed for improving printing efficiency or maintaining cell activity. This study provides feasible printing concepts for a wider range of biomaterials to meet the biological requirements of cell culture and tissue engineering. Full article
(This article belongs to the Special Issue Applications of Bioprinting in Biomedicine)
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13 pages, 3875 KB  
Article
Research on Hydrodynamic Characteristics of Electronic Paper Pixels Based on Electrowetting
by Mingzhen Chen, Shanling Lin, Ting Mei, Ziyu Xie, Jianpu Lin, Zhixian Lin, Tailiang Guo and Biao Tang
Micromachines 2023, 14(10), 1918; https://doi.org/10.3390/mi14101918 - 10 Oct 2023
Cited by 7 | Viewed by 1943
Abstract
In this paper, we propose a driving waveform with a complex ramp pulse for an electrowetting display system. The relationship between the contact angle and viscosity of inks was calculated based on the fluid-motion characteristics of different viscosities. We obtained the suitable range [...] Read more.
In this paper, we propose a driving waveform with a complex ramp pulse for an electrowetting display system. The relationship between the contact angle and viscosity of inks was calculated based on the fluid-motion characteristics of different viscosities. We obtained the suitable range of viscosity and voltage in the liquid–oil–solid three-phase contact display system. We carried out model simulation and driving waveform design. The result shows that the driving waveform improves the response speed and aperture ratio of electrowetting. The aperture ratio of electrowetting pixels is increased to 68.69%. This research is of great significance to optimizing the structure of fluid material and the design of driving waveforms in electrowetting displays. Full article
(This article belongs to the Section E:Engineering and Technology)
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35 pages, 8400 KB  
Article
Fine Flow Structure at the Miscible Fluids Contact Domain Boundary in the Impact Mode of Free-Falling Drop Coalescence
by Yuli D. Chashechkin and Andrey Yu. Ilinykh
Fluids 2023, 8(10), 269; https://doi.org/10.3390/fluids8100269 - 28 Sep 2023
Cited by 7 | Viewed by 2411
Abstract
Registration of the flow pattern and the matter distribution of a free falling liquid drop in a target fluid at rest in the impact mode of coalescence when the kinetic energy (KEn) of the drop exceeds its available surface potential energy (ASPe) was [...] Read more.
Registration of the flow pattern and the matter distribution of a free falling liquid drop in a target fluid at rest in the impact mode of coalescence when the kinetic energy (KEn) of the drop exceeds its available surface potential energy (ASPe) was carried out by photo and video recording. We studied the evolution of the fine flow structure at the initial stage of the cavity formation. To carry out color registration, the observation field was illuminated by several matrix LED and fiber-optic sources of constant light. The planning of experiments and interpretation of the results were based on the properties of the complete solutions of the fundamental equations of a fluid mechanics system, including the transfer and conversion of energy processes. Complete solutions of the system of equations describe large-scale flow components that are waves or vortices as well as thin jets (ligaments, filaments, fibers, trickles). In experiments, the jets are accelerated by the converted available surface potential energy (ASPe) when the free surfaces of merging fluids were eliminated. The experiments were performed with the coalescence of water, solutions of alizarin ink, potassium permanganate, and copper sulfate or iron sulfate drops in deep water. In all cases, at the initial contact, the drop begins to lose its continuity and breaks up into a thin veil and jets, the velocity of which exceeds the drop contact velocity. Small droplets, the size of which grows with time, are thrown into the air from spikes at the jet tops. On the surface of the liquid, the fine jets leave colored traces that form linear and reticular structures. Part of the jets penetrating through the bottom and wall of the cavity forms an intermediate covering layer. The jets forming the inside layer are separated by interfaces of the target fluid. The processes of molecular diffusion equalize the density differences and form an intermediate layer with sharp boundaries in the target fluid. All noted structural features of the flow are also visualized when a fresh water drop isothermally spreads in the same tap water. Molecular diffusion processes gradually smooth out the fast-changing boundary of merging fluids, which at the initial stage has a complex and irregular shape. Similar flow patterns were observed in all performed experiments; however, the geometric features of the flow depend on the individual thermodynamic and kinetic parameters of the contacting fluids. Full article
(This article belongs to the Special Issue Contact Line Dynamics and Droplet Spreading)
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11 pages, 4153 KB  
Article
Ballpoint/Rollerball Pens: Writing Performance and Evaluation
by Jongju Lee, Sohail Murad and Alex Nikolov
Colloids Interfaces 2023, 7(2), 29; https://doi.org/10.3390/colloids7020029 - 4 Apr 2023
Cited by 4 | Viewed by 13433
Abstract
Here, a brief history of the development of the ballpoint/rollerball pen and the fountain pen is presented. Their principle of operation is analogous that of multipart microfluidics-type devices, where capillarity–gravity drives the ink, a complex fluid, to flow in the confinement of a [...] Read more.
Here, a brief history of the development of the ballpoint/rollerball pen and the fountain pen is presented. Their principle of operation is analogous that of multipart microfluidics-type devices, where capillarity–gravity drives the ink, a complex fluid, to flow in the confinement of a micrometer-sized canal or to lubricate a ball rotating in a socket. The differences in the operational writing principles of the fountain pen versus the ballpoint/rollerball pen are discussed. The ballpoint/rollerball pen’s manner of writing was monitored using lens end fiber optics and was digitally recorded. The ball rotation rate per unit length was monitored using a piezoelectric disk oscilloscope technique. The role of ink (a complex fluid) chemistry in the wetting phenomenon is elucidated. We also discuss methods for studying and evaluating ink–film–ball–paper surface wetting. The goal of the proposed research is to optimize and improve the writing performance of the ballpoint/rollerball pen. Full article
(This article belongs to the Special Issue Fundamental and Applied Aspects of Nanofluids)
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15 pages, 18820 KB  
Article
In-Depth Rheological Characterization of Tungsten Sol-Gel Inks for Inkjet Printing
by Urša Opara Krašovec, Tjaša Vidmar, Marta Klanjšek Gunde, Romana Cerc Korošec and Lidija Slemenik Perše
Coatings 2022, 12(2), 112; https://doi.org/10.3390/coatings12020112 - 19 Jan 2022
Cited by 2 | Viewed by 2605
Abstract
The inkjet printing of the functional materials prepared by the sol-gel route is gaining the attention for the production of the variety of the applications not limited to the printed boards, displays, smart labels, smart packaging, sensors and solar cells. However, due to [...] Read more.
The inkjet printing of the functional materials prepared by the sol-gel route is gaining the attention for the production of the variety of the applications not limited to the printed boards, displays, smart labels, smart packaging, sensors and solar cells. However, due to the gelation process associated with the changes from Newtonian to non-Newtonian fluid the inkjet printing of the sol-gel inks is extremely complex. In this study we reveal in-depth rheological characterization of the WO3 sols in which we simulate the conditions of the inkjet printing process at different temperature of the cartridge (20–60 °C) by analyzing the structural and rheological changes taking place during the gelation of the tungsten oxide (WO3) ink. The results provide the information on the stability of the sol and a better insight on the effects of the temperature on the gelation time. Moreover, the information on the temperature and the time window at which the inkjet printing of the sol-gel inks could be performed without clogging were obtained. The WO3 ink was stable in a beaker and exhibited Newtonian flow behavior at room temperature over 3 weeks, while the gelation time decreased exponentially with increasing temperature down to 0.55 h at 60 °C. Full article
(This article belongs to the Special Issue Polymer Thin Films: From Fundamentals to Applications)
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22 pages, 1281 KB  
Article
A Multi-Fidelity Model for Simulations and Sensitivity Analysis of Piezoelectric Inkjet Printheads
by Vinh-Tan Nguyen, Jason Yu Chuan Leong, Satoshi Watanabe, Toshimitsu Morooka and Takayuki Shimizu
Micromachines 2021, 12(9), 1038; https://doi.org/10.3390/mi12091038 - 29 Aug 2021
Cited by 6 | Viewed by 3638
Abstract
The ink drop generation process in piezoelectric droplet-on-demand devices is a complex multiphysics process. A fully resolved simulation of such a system involves a coupled fluid–structure interaction approach employing both computational fluid dynamics (CFD) and computational structural mechanics (CSM) models; thus, it is [...] Read more.
The ink drop generation process in piezoelectric droplet-on-demand devices is a complex multiphysics process. A fully resolved simulation of such a system involves a coupled fluid–structure interaction approach employing both computational fluid dynamics (CFD) and computational structural mechanics (CSM) models; thus, it is computationally expensive for engineering design and analysis. In this work, a simplified lumped element model (LEM) is proposed for the simulation of piezoelectric inkjet printheads using the analogy of equivalent electrical circuits. The model’s parameters are computed from three-dimensional fluid and structural simulations, taking into account the detailed geometrical features of the inkjet printhead. Inherently, this multifidelity LEM approach is much faster in simulations of the whole inkjet printhead, while it ably captures fundamental electro-mechanical coupling effects. The approach is validated with experimental data for an existing commercial inkjet printhead with good agreement in droplet speed prediction and frequency responses. The sensitivity analysis of droplet generation conducted for the variation of ink channel geometrical parameters shows the importance of different design variables on the performance of inkjet printheads. It further illustrates the effectiveness of the proposed approach in practical engineering usage. Full article
(This article belongs to the Section E:Engineering and Technology)
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13 pages, 1726 KB  
Communication
Modelling of Power-Law Fluid Flow Inside a Piezoelectric Inkjet Printhead
by Ju Peng, Jin Huang and Jianjun Wang
Sensors 2021, 21(7), 2441; https://doi.org/10.3390/s21072441 - 1 Apr 2021
Cited by 10 | Viewed by 3785
Abstract
Piezoelectric three-dimensional inkjet printing has been used to manufacture heterogeneous objects due to its high level of flexibility. The materials used are non-Newtonian inks with complex rheological properties, and their behavior in the context of inkjet printing has not been fully understood: for [...] Read more.
Piezoelectric three-dimensional inkjet printing has been used to manufacture heterogeneous objects due to its high level of flexibility. The materials used are non-Newtonian inks with complex rheological properties, and their behavior in the context of inkjet printing has not been fully understood: for example, the fact that the shear-thinning viscosity affects the droplet generation. Therefore, a control strategy coping with shear-thinning behaviors is needed to ensure printing consistency. In this paper, a novel model-based approach is presented to describe the shear-thinning ink dynamics inside the piezoelectric inkjet printhead, which provides the basis to design the excitation parameters in a systematic way. The dynamic equation is simplified into a quasi-one-dimensional equation through the combination of the boundary layer theory and the constitutive equation of the power-law fluid, of which the viscosity is shear-thinning. Based on this, a nonlinear time-varying equivalent circuit model is presented to simulate the power-law fluid flow rate inside the tube. The feasibility and effectiveness of this model can be evaluated by comparing the results of computational fluid dynamics and the experimental results. Full article
(This article belongs to the Special Issue 3D Printed Microfluidic Devices)
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