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Search Results (546)

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Keywords = in situ transmission electron microscopy

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29 pages, 8962 KB  
Article
Stabilizing Shale with a Core–Shell Structural Nano-CaCO3/AM-AMPS-DMDAAC Composite in Water-Based Drilling Fluid
by Hui Zhang, Changzhi Chen and Hanyi Zhong
Processes 2026, 14(3), 463; https://doi.org/10.3390/pr14030463 - 28 Jan 2026
Viewed by 115
Abstract
Wellbore instability in shale formations represents a worldwide challenge in drilling engineering. The development of high-performance shale stabilizers is crucial for enhancing wellbore stability. A core–shell structured shale stabilizer, designated AAD-CaCO3, was synthesized via inverse emulsion polymerization using acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic [...] Read more.
Wellbore instability in shale formations represents a worldwide challenge in drilling engineering. The development of high-performance shale stabilizers is crucial for enhancing wellbore stability. A core–shell structured shale stabilizer, designated AAD-CaCO3, was synthesized via inverse emulsion polymerization using acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic acid (AMPS), and dimethyl diallyl ammonium chloride (DMDAAC) as monomers. Nano-CaCO3 was generated in situ by reacting calcium chloride and sodium carbonate. Sodium bisulfite and ammonium persulfate were used as initiators. The product was characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). Its effects on the rheological properties and filtration performance of a bentonite-based mud were evaluated. The stabilizer’s efficacy in inhibiting shale hydration swelling and dispersion was evaluated through linear swelling tests and shale rolling dispersion experiments, while its plugging performance was examined via a filtration loss test with a nanoporous membrane and spontaneous imbibition tests. The results indicated that AAD-CaCO3 possesses a core–shell structure with the nano-CaCO3 encapsulated by the polymer. It moderately improved the rheology of the bentonite-based mud and significantly reduced both the low-temperature and low-pressure (LTLP) filtration loss and the high-temperature and high-pressure (HTHP) filtration loss. AAD-CaCO3 could be adsorbed onto shale surfaces through electrostatic attraction, resulting in substantially reduced clay hydration swelling and an increased shale cutting recovery rate. Effective plugging of micro-nanopores in shale was achieved, demonstrating a dual mechanism of chemical inhibition and physical plugging. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
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16 pages, 4728 KB  
Article
Preparation of Low-Surface-Energy SSBR@FA Hybrid Fillers via Solution Mechanochemical Approach and Its Enhancement in Mechanical Strength on the Modified FA/SBR Composites
by Wei Gao, Jiangshan Zhao, Wei Qi, Zhaohui Huang, Guofeng Liu, Chuanqi Feng, Chao Sang, Xiujuan Wang and Xiaolei Zhang
Polymers 2026, 18(3), 348; https://doi.org/10.3390/polym18030348 - 28 Jan 2026
Viewed by 152
Abstract
Owing to the substantial polarity difference and weak interfacial interaction, the large-scale application of fly ash (FA) in rubber materials still faces substantial challenges. To solve this issue, this study prepared a modified hybrid SSBR@FA filler through a solution mechanochemical reaction between solution-polymerized [...] Read more.
Owing to the substantial polarity difference and weak interfacial interaction, the large-scale application of fly ash (FA) in rubber materials still faces substantial challenges. To solve this issue, this study prepared a modified hybrid SSBR@FA filler through a solution mechanochemical reaction between solution-polymerized styrene-butadiene rubber (SSBR) and FA in a lab planetary ball mill. Fourier transform infrared spectroscopy (FTIR) and energy-dispersive spectroscopy (EDS) analyses demonstrated the in situ grafting-neutralization between the carboxyl in the SSBR chains and metal oxides in FA. Transmission electron microscopy (TEM) showed that surface-grafted SSBR formed a rubber-constrained layer on FA particle surfaces, which can reduce their surface energy and improve the wettability between FA and SBR matrix. Compared with the SBR vulcanizate, the mechanical properties, thermal conductivity, and flame-retardant properties of the SBR/SSBR@FA vulcanizates were obviously improved. This was because of the uniform distribution of FA and the improved interfacial interaction between FA and the rubber matrix. For example, the tensile strength, tear strength, and elongation at break increased by 66.3%, 52.9%, and 17.7%, respectively. This easy, efficient, and environmentally modified method for FA was expected offer a practical and creative solution for its application in rubber manufacturing. Full article
(This article belongs to the Special Issue Polymer-Based Flexible Materials, 3rd Edition)
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26 pages, 4292 KB  
Article
Mechanism of Long-Term Corrosion Protection for Silicone Epoxy Coatings Reinforced by BN-PDA-CeO2 Ternary Composites in Harsh Environments
by Xianlian Mu, Tao Jin, Pengfei Xie, Rongcao Yu, Bin Li and Xin Yuan
Nanomaterials 2026, 16(2), 121; https://doi.org/10.3390/nano16020121 - 16 Jan 2026
Viewed by 235
Abstract
Corrosion in harsh environments causes global economic losses exceeding 3 trillion US dollars annually. Traditional silicone epoxy (SE) coatings are prone to failure due to insufficient physical barrier properties and lack of active protection. In this study, cerium dioxide (CeO2) was [...] Read more.
Corrosion in harsh environments causes global economic losses exceeding 3 trillion US dollars annually. Traditional silicone epoxy (SE) coatings are prone to failure due to insufficient physical barrier properties and lack of active protection. In this study, cerium dioxide (CeO2) was in situ grown on the surface of hexagonal boron nitride (h-BN) mediated by polydopamine (PDA) to prepare BN-PDA-CeO2 ternary nanocomposites, which were then incorporated into SE coatings to construct a multi-scale synergistic corrosion protection system. Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), and transmission electron microscopy (TEM) confirmed the successful preparation of the composites, where PDA inhibited the agglomeration of h-BN and CeO2 was uniformly loaded. Electrochemical tests showed that the corrosion inhibition efficiency of the extract of this composite for 2024 aluminum alloy reached 99.96%. After immersing the composite coating in 3.5 wt% NaCl solution for 120 days, the coating resistance (Rc) and charge transfer resistance (Rct) reached 8.5 × 109 Ω·cm2 and 1.2 × 1010 Ω·cm2, respectively, which were much higher than those of pure SE coatings and coatings filled with single/binary fillers. Density functional theory (DFT) calculations revealed the synergistic mechanisms: PDA enhanced interfacial dispersion (adsorption energy of −0.58 eV), CeO2 captured Cl (adsorption energy of −4.22 eV), and Ce3+ formed a passive film. This study provides key technical and theoretical support for the design of long-term corrosion protection coatings in harsh environments such as marine and petrochemical industries. Full article
(This article belongs to the Special Issue Research and Applications of Anti-Corrosion Nanocoatings)
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17 pages, 3670 KB  
Article
Effect of Crystal Orientation on Dislocation Loop Evolution Under Electron Radiation in Pure Aluminum
by Yupeng Yin, Qianfei Feng, Wentuo Han, Xiaoou Yi, Pingping Liu, Kenta Yoshida, Koji Inoue, Qian Zhan, Somei Ohnuki and Farong Wan
Materials 2026, 19(2), 350; https://doi.org/10.3390/ma19020350 - 15 Jan 2026
Viewed by 287
Abstract
Aluminum, the primary structural material used in spacecraft, operates in low Earth orbit (LEO). It is subjected to high-energy electron irradiation with energies ranging from 0.1 to 10 MeV, which produces significant irradiation damage. Understanding the characteristics of irradiation defects with crystallographic orientations [...] Read more.
Aluminum, the primary structural material used in spacecraft, operates in low Earth orbit (LEO). It is subjected to high-energy electron irradiation with energies ranging from 0.1 to 10 MeV, which produces significant irradiation damage. Understanding the characteristics of irradiation defects with crystallographic orientations is crucial for analyzing the failure of spacecraft components and for developing aerospace materials with improved irradiation resistance. In this study, pure aluminum was irradiated in situ at room temperature using 200 kV transmission electron microscopy. The irradiation defects were comparatively analyzed for four crystallographic orientations, focusing on the size, density, and interstitial content of <111> and <110> dislocation loops. For all four irradiation directions, the interstitial atom density (IAD) within <111> loops is significantly higher than that in <110> loops. Notably, under [110]-direction irradiation, IAD in <111> loops is approximately 55 times that in <110> loops. This phenomenon is attributed to the one-dimensional migration of <110> loops. Among the four irradiation directions, the total IAD in the two types of loops decreases in the order: [110] > [111] > [310] > [100]. The threshold displacement energy (Ed) of aluminum at room temperature is inferred to follow the relationship: [110] < [111] < [310] < [100]. Full article
(This article belongs to the Section Materials Physics)
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14 pages, 4258 KB  
Article
Highly Efficient Photocatalytic Degradation of Bisphenol A Under UV–Visible Light Irradiation Using Au/Zn3In2S6 Schottky Junction Photocatalyst
by Di Chen, Aoyun Meng, Zhen Li and Jinfeng Zhang
Int. J. Mol. Sci. 2026, 27(2), 705; https://doi.org/10.3390/ijms27020705 - 10 Jan 2026
Viewed by 291
Abstract
Designing and constructing heterojunctions has emerged as a pivotal strategy for improving the photocatalytic efficiency of semiconductors. In this study, we report the controlled synthesis of an Au/Zn3In2S6 Schottky junction through a combination of hydrothermal and in situ [...] Read more.
Designing and constructing heterojunctions has emerged as a pivotal strategy for improving the photocatalytic efficiency of semiconductors. In this study, we report the controlled synthesis of an Au/Zn3In2S6 Schottky junction through a combination of hydrothermal and in situ photodeposition methods. The structural, morphological, and photoelectrochemical properties of the catalyst were meticulously characterized using a suite of techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), diffuse reflectance spectroscopy (DRS), X-ray photoelectron spectroscopy (XPS), photoelectrochemical (PEC) measurements, and electron spin resonance (ESR) spectroscopy. The optimized 3% Au/Zn3In2S6 composite exhibited a remarkable enhancement in both photocatalytic activity and stability, achieving a 90.4% removal of bisphenol A (BPA) under UV–visible light irradiation within 100 min. The corresponding first-order reaction rate constant was approximately 1.366 h−1, nearly 4.37 times greater than that of the pristine Zn3In2S6. This substantial improvement can be attributed to several key factors, including increased BPA adsorption, enhanced light absorption, and the efficient charge separation facilitated by the Au/Zn3In2S6 heterojunction. Photogenerated holes, superoxide radicals, and hydroxyl radicals were identified as the primary reactive species responsible for the BPA degradation. This work highlights the potential of metal-modified semiconductors for advanced photocatalytic applications, offering insights into the design of highly efficient materials for environmental remediation. Full article
(This article belongs to the Section Physical Chemistry and Chemical Physics)
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18 pages, 5185 KB  
Article
LDH-Derived Preparation of Ce-Modified MnCoAl Layered Double Oxides for NH3-SCR: Performance and Reaction Process Study
by Xin Liu, Jinshan Zhang, Tao Sun, Hisahiro Einaga, Hajime Hojo and Pengwei Huo
Catalysts 2026, 16(1), 55; https://doi.org/10.3390/catal16010055 - 3 Jan 2026
Viewed by 413
Abstract
A series of novel Ce-modified MnCoAl layered double oxides (Ce/MCA LDOs) were prepared using solvothermal and impregnation methods for NH3-SCR denitration. Various characterizations, such as X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), and [...] Read more.
A series of novel Ce-modified MnCoAl layered double oxides (Ce/MCA LDOs) were prepared using solvothermal and impregnation methods for NH3-SCR denitration. Various characterizations, such as X-ray diffraction (XRD), scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), and H2 temperature-programmed reduction (H2-TPR) were used to investigate their structural properties and the mechanism of ammonia selective catalytic reduction (NH3-SCR). The incorporation of Ce was found to effectively integrate into the LDO framework and enhance the catalytic activity over a wide temperature window. Moreover, the thermal stability and resistance of H2O and SO2 were evaluated. In situ DRIFTS studies revealed that the reaction follows both the “Langmuir–Hinshelwood” (L–H) and “Eley–Rideal” (E–R) mechanisms. This work provides systematic insights into the design of LDO-based catalysts, demonstrating their potential for practical application in denitration. Full article
(This article belongs to the Section Catalytic Materials)
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15 pages, 6437 KB  
Article
In Situ Synthesis of ZnO Nanoparticles Using Soy Protein Isolate for Sustainable and Multifunctional Finishing of Hemp Fabrics
by Benjamas Klaykruayat, Penwisa Pisitsak, Pisutsaran Chitichotpanya and Ritthisak Klanthip
Polymers 2026, 18(1), 116; https://doi.org/10.3390/polym18010116 - 31 Dec 2025
Viewed by 325
Abstract
This study presents an environmentally sustainable finishing approach for hemp fabrics by combining soy protein isolate (SPI) pretreatment with an in situ infrared (IR)-assisted synthesis of zinc oxide nanoparticles (ZnO NPs). IR heating was employed to reduce energy consumption while promoting efficient nanoparticle [...] Read more.
This study presents an environmentally sustainable finishing approach for hemp fabrics by combining soy protein isolate (SPI) pretreatment with an in situ infrared (IR)-assisted synthesis of zinc oxide nanoparticles (ZnO NPs). IR heating was employed to reduce energy consumption while promoting efficient nanoparticle formation compared to conventional thermal processing, while SPI acted as a bio-based stabilizer to enable uniform ZnO NP distribution on the fabric surface. Transmission electron microscopy revealed predominantly spherical to polyhedral ZnO NPs with minimal agglomeration, and X-ray diffraction confirmed their characteristic wurtzite crystalline structure. Scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy mapping further verified the homogeneous deposition of ZnO NPs on hemp fibers. The treated fabrics exhibited multifunctional performance, showing significantly enhanced ultraviolet (UV) protection with a UV protection factor (UPF) of 50+ compared with untreated hemp. Antibacterial activity against Staphylococcus aureus and Escherichia coli was confirmed by the AATCC TM147 test, while a quantitative AATCC TM100 assessment demonstrated an excellent antibacterial efficiency of 99.99% bacterial reduction against S. aureus. Additionally, the incorporation of 2 wt% SPI significantly improved fabric hydrophilicity and wettability. Overall, this work demonstrates a green and effective strategy for producing antibacterial and UV-protective hemp textiles. Full article
(This article belongs to the Special Issue Technical Textile Science and Technology)
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23 pages, 5357 KB  
Article
Cellulose-Encapsulated Magnetite Nanoparticles for Spiking of Tumor Cells Positive for the Membrane-Bound Hsp70
by Anastasia Dmitrieva, Vyacheslav Ryzhov, Yaroslav Marchenko, Vladimir Deriglazov, Boris Nikolaev, Lyudmila Yakovleva, Oleg Smirnov, Vasiliy Matveev, Natalia Yudintceva, Anastasiia Spitsyna, Elena Varfolomeeva, Stephanie E. Combs, Andrey L. Konevega and Maxim Shevtsov
Int. J. Mol. Sci. 2026, 27(1), 150; https://doi.org/10.3390/ijms27010150 - 23 Dec 2025
Viewed by 299
Abstract
The development of highly sensitive approaches for detecting tumor cells in biological samples remains a critical challenge in laboratory and clinical oncology. In this study, we investigated the structural and magnetic properties of iron oxide nanoparticles incorporated into cellulose microspheres of two size [...] Read more.
The development of highly sensitive approaches for detecting tumor cells in biological samples remains a critical challenge in laboratory and clinical oncology. In this study, we investigated the structural and magnetic properties of iron oxide nanoparticles incorporated into cellulose microspheres of two size ranges (~100 and ~700 μm) and evaluated their potential for targeted tumor cell isolation. In the smaller microspheres, magnetite-based magnetic nanoparticles (MNPs) were synthesized in situ via co-precipitation, whereas pre-synthesized MNPs were embedded into the larger microspheres. The geometrical characteristics of the resulting magnetic cellulose microspheres (MSCMNs) were assessed by confocal microscopy. Transmission electron microscopy and X-ray diffraction analyses revealed an average magnetic core size of approximately 17 nm. Magnetic properties of the MNPs within MSCMNs were characterized using a highly sensitive nonlinear magnetic response technique, and their dynamic parameters were derived using a formalism based on the stochastic Hilbert–Landau–Lifshitz equation. To evaluate their applicability in cancer diagnostics and treatment monitoring, the MSCMNs were functionalized with a TKD peptide that selectively binds membrane-associated Hsp70 (mHsp70), yielding TKD@MSCMNs. Magnetic separation enabled the isolation of tumor cells from biological fluids. The specificity of TKD-mediated binding was confirmed using Flamma648-labeled Hsp70 and compared with control alloferone-conjugated microspheres (All@MSCMNs). The ability of TKD@MSCMNs to selectively extract mHsp70-positive tumor cells was validated using C6 glioma cells and mHsp70-negative FetMSCs controls. Following co-incubation, the extraction efficiency for C6 cells was 28 ± 14%, significantly higher than that for FetMSC (7 ± 7%, p < 0.05). These findings highlight the potential of TKD-functionalized magnetic cellulose microspheres as a sensitive platform for tumor cell detection and isolation. Full article
(This article belongs to the Special Issue Recent Research of Nanomaterials in Molecular Science: 2nd Edition)
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25 pages, 4847 KB  
Review
Bubbles in 2D Materials: Formation Mechanisms, Impacts, and Removal Strategies for Next-Generation Electronic Devices
by Kaitai Du, Baoshi Qiao, Xiaolei Ding, Changjin Huang and Huan Hu
Nanomaterials 2025, 15(24), 1888; https://doi.org/10.3390/nano15241888 - 16 Dec 2025
Viewed by 1021
Abstract
Two-dimensional materials and their van der Waals heterostructures have shown great potential in quantum physics, flexible electronics, and optoelectronic devices. However, interfacial bubbles originated from trapped air, solvent residues, adsorbed molecules and reaction byproducts remain a key limitation to performance. This review provides [...] Read more.
Two-dimensional materials and their van der Waals heterostructures have shown great potential in quantum physics, flexible electronics, and optoelectronic devices. However, interfacial bubbles originated from trapped air, solvent residues, adsorbed molecules and reaction byproducts remain a key limitation to performance. This review provides a comprehensive overview of the formation mechanisms, characteristics, impacts, and optimization strategies related to bubbles in 2D heterostructures. We first summarize common fabrication approaches for constructing 2D heterostructures and discuss the mechanisms of bubble formation together with their physicochemical features. Then, we introduce characterization techniques ranging from macroscopic morphological observation to atomic-scale interfacial analysis, including optical microscopy, atomic force microscopy, transmission electron microscopy, and spectroscopic methods systematically. The effects of bubbles on the mechanical, electrical, thermal, and optical properties of 2D materials are subsequently examined. Finally, we compare key interface optimization strategies—such as thermal annealing, chemical treatments, AFM-based cleaning, electric field-driven approaches, clean assembly and AI-assisted methods. We demonstrate that, although substantial advances have been made in understanding interfacial bubbles, key fundamental challenges persist. Future breakthroughs will require the combined advancement of mechanistic insight, in situ characterization, and process engineering. Moreover, with the rapid adoption of AI and autonomous experimental platforms in materials fabrication and data analysis, AI-enabled process optimization and real-time characterization are emerging as key enablers for achieving high-cleanliness and scalable van der Waals heterostructures. Full article
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55 pages, 3943 KB  
Review
Latest Advancements and Mechanistic Insights into High-Entropy Alloys: Design, Properties and Applications
by Anthoula Poulia and Alexander E. Karantzalis
Materials 2025, 18(24), 5616; https://doi.org/10.3390/ma18245616 - 14 Dec 2025
Cited by 1 | Viewed by 1433
Abstract
High-entropy alloys (HEAs) are a class of multi-principal element materials composed of five or more elements in near-equimolar ratios. This unique compositional design generates high configurational entropy, which stabilizes simple solid solution phases and reduces the tendency for intermetallic compound formation. Unlike conventional [...] Read more.
High-entropy alloys (HEAs) are a class of multi-principal element materials composed of five or more elements in near-equimolar ratios. This unique compositional design generates high configurational entropy, which stabilizes simple solid solution phases and reduces the tendency for intermetallic compound formation. Unlike conventional alloys, HEAs exhibit a combination of properties that are often mutually exclusive, such as high strength and ductility, excellent thermal stability, superior corrosion and oxidation resistance. The exceptional mechanical performance of HEAs is attributed to mechanisms including lattice distortion strengthening, sluggish diffusion, and multiple active deformation pathways such as dislocation slip, twinning, and phase transformation. Advanced characterization techniques such as transmission electron microscopy (TEM), atom probe tomography (APT), and in situ mechanical testing have revealed the complex interplay between microstructure and properties. Computational approaches, including CALPHAD modeling, density functional theory (DFT), and machine learning, have significantly accelerated HEA design, allowing prediction of phase stability, mechanical behavior, and environmental resistance. Representative examples include the FCC-structured CoCrFeMnNi alloy, known for its exceptional cryogenic toughness, Al-containing dual-phase HEAs, such as AlCoCrFeNi, which exhibit high hardness and moderate ductility and refractory HEAs, such as NbMoTaW, which maintain ultra-high strength at temperatures above 1200 °C. Despite these advances, challenges remain in controlling microstructural homogeneity, understanding long-term environmental stability, and developing cost-effective manufacturing routes. This review provides a comprehensive and analytical study of recent progress in HEA research (focusing on literature from 2022–2025), covering thermodynamic fundamentals, design strategies, processing techniques, mechanical and chemical properties, and emerging applications, through highlighting opportunities and directions for future research. In summary, the review’s unique contribution lies in offering an up-to-date, mechanistically grounded, and computationally informed study on the HEAs research-linking composition, processing, structure, and properties to guide the next phase of alloy design and application. Full article
(This article belongs to the Special Issue New Advances in High Entropy Alloys)
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27 pages, 8012 KB  
Review
Gas-Mediated Dynamic Structure Evolution of Bimetallic Alloy Catalysts
by Yafeng Zhang, Pengfei Du and Bing Yang
Nanomaterials 2025, 15(23), 1828; https://doi.org/10.3390/nano15231828 - 3 Dec 2025
Viewed by 656
Abstract
Bimetallic alloys are widely used as heterogeneous catalysts due to their unique physico-chemical properties for improving catalytic reactions. Typically, the structures of alloy catalysts are inherently dynamic under gas environments, which plays a crucial role in their catalytic activity, stability and selectivity. One [...] Read more.
Bimetallic alloys are widely used as heterogeneous catalysts due to their unique physico-chemical properties for improving catalytic reactions. Typically, the structures of alloy catalysts are inherently dynamic under gas environments, which plays a crucial role in their catalytic activity, stability and selectivity. One method of enhancing the catalytic performance of bimetallic nanomaterials is, therefore, to tune or control the surface structure of the nanomaterials, and tremendous progress has been made in this area in the past decade. In this review, we primarily focus on the dynamic structure evolution of binary noble metal alloy catalysts influencing their catalytic performance during the thermal catalytic reaction. First, we summarize the advantage of binary noble metal alloy catalysts and their structure correlation with catalysis. Then, we examine how the structure of precious-metal-based alloy catalysts evolves in response to varying gas environments and the resulting structures impacts on heterogeneous catalytic activity. Further, the advanced characterizing techniques, i.e., in situ scanning/transmission electron microscopy (in situ S/TEM) and near-ambient pressure scanning tunneling microscopy (NAP-STM) are outlined for visualizing these structural evolutions. Finally, we summarize the remaining challenges and outlooks for the future in this research field and offer the potential direction of rational design catalysts with high energy-efficient and sustainable catalytic processes. Full article
(This article belongs to the Special Issue Pioneering Nanomaterials: Revolutionizing Energy and Catalysis)
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42 pages, 1598 KB  
Review
Nanoscale Characterization of Nanomaterial-Based Systems: Mechanisms, Experimental Methods, and Challenges in Probing Corrosion, Mechanical, and Tribological Properties
by Md Ashraful Hoque and Chun-Wei Yao
Nanomaterials 2025, 15(23), 1824; https://doi.org/10.3390/nano15231824 - 2 Dec 2025
Viewed by 1301
Abstract
Nanomaterial-based systems (NBS) have emerged as transformative elements in advanced surface engineering, offering superior corrosion resistance, mechanical strength, and tribological resilience governed by unique phenomena inherent to the nanoscale. However, bridging the knowledge gap between these enhanced physicochemical properties and the metrological tools [...] Read more.
Nanomaterial-based systems (NBS) have emerged as transformative elements in advanced surface engineering, offering superior corrosion resistance, mechanical strength, and tribological resilience governed by unique phenomena inherent to the nanoscale. However, bridging the knowledge gap between these enhanced physicochemical properties and the metrological tools required to quantify them remains a critical challenge. This review provides a comprehensive examination of the fundamental mechanisms, state-of-the-art experimental techniques, and computational strategies employed to probe NBS behavior. The article first elucidates the core mechanisms driving performance, including passive barrier formation, stimuli-responsive active corrosion inhibition, grain boundary strengthening, and the formation of protective tribo-films by 2D nanomaterial-based systems. Subsequently, the article evaluates the transition from conventional macroscopic testing to high-resolution in situ characterization, highlighting the capabilities of High-Speed Atomic Force Microscopy (HS-AFM), Liquid Cell Transmission Electron Microscopy (LC-TEM), and nanoindentation in visualizing dynamic defect evolution and measuring localized mechanical responses. Furthermore, the indispensable role of computational materials science—specifically Molecular Dynamics (MD) and Machine Learning (ML)—in predictive modeling and elucidating atomic-scale interactions is discussed. Finally, persistent challenges regarding substrate interference, sample heterogeneity, and instrumentation limits are addressed, concluding with a perspective on future research directions focused on standardization, operando testing, and the development of AI-driven “Digital Twins” for accelerated testing and material optimization. Full article
(This article belongs to the Section Nanocomposite Materials)
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12 pages, 5325 KB  
Article
Microstructural Evolution of Al-Cu/TiC In Situ Composites via Solid–Liquid Titanium–Carbon Reactions
by Jan Marosz, Marcin Górny, Jerzy Morgiel and Andrzej Janas
Materials 2025, 18(23), 5374; https://doi.org/10.3390/ma18235374 - 28 Nov 2025
Viewed by 439
Abstract
A method for synthesizing an in situ composite based on the A201 aluminum–copper alloy is proposed, utilizing a Self-propagating High-temperature Synthesis (SHS) reaction via the SHSB (Self-propagating High-temperature Synthesis in Bath) process. In this study, a novel synthesis approach is presented, involving a [...] Read more.
A method for synthesizing an in situ composite based on the A201 aluminum–copper alloy is proposed, utilizing a Self-propagating High-temperature Synthesis (SHS) reaction via the SHSB (Self-propagating High-temperature Synthesis in Bath) process. In this study, a novel synthesis approach is presented, involving a liquid titanium–solid carbon reaction to form titanium carbide (TiC) particles within the A201 alloy, in contrast to the typical solid–solid (Ti–C) reaction. The outcome of this process is the formation of TiC particles, which are primarily located along grain boundaries and contribute to grain refinement, particularly of the (α)Al phase. A focused study of the in situ TiC-reinforced composite was conducted using XRF, optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and Vickers microhardness measurements. The present study has a basic research character and focuses on the description of a novel synthesis method for the production of titanium carbides. This reaction proceeds as a solid–liquid type reaction between carbon and titanium. Phase and transmission analyses confirmed the formation of titanium carbides. Furthermore, based on the A201 alloy, the potential for alloy modification was demonstrated, which may inhibit the growth of primary α-aluminum phase grains and thus reduce the susceptibility to hot cracking. Full article
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14 pages, 5673 KB  
Article
Effect of Graphene Oxide Particle Size on the Enzymatic Synthesis of Polyaniline Films
by Cynthia Guerrero-Bermea, Selene Sepulveda-Guzman and Rodolfo Cruz-Silva
Micromachines 2025, 16(11), 1287; https://doi.org/10.3390/mi16111287 - 15 Nov 2025
Viewed by 588
Abstract
In this work, the effect of aqueous dispersions of graphene oxide (GO) and nanosized graphene oxide (nGO) on the enzymatic polymerization of polyaniline (PANI) was studied. The enzymatic polymerization of PANI was carried out in aqueous medium using toluenesulfonic acid (TSA) as the [...] Read more.
In this work, the effect of aqueous dispersions of graphene oxide (GO) and nanosized graphene oxide (nGO) on the enzymatic polymerization of polyaniline (PANI) was studied. The enzymatic polymerization of PANI was carried out in aqueous medium using toluenesulfonic acid (TSA) as the dopant, horseradish peroxidase (HRP) as the catalyst, and hydrogen peroxide (H2O2) as the oxidant, using 1.0, 2.5, and 5.0 wt% of GO and nGO. The morphology of PANI-GO/nGO composites was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Further characterization was performed by thermogravimetric analysis (TGA) and spectroscopic techniques such as ultraviolet–visible (UV–Vis), Fourier-transform infrared (FTIR), Raman and X-ray photoelectronics (XPS). SEM images showed that during enzymatic polymerization, PANI completely covers the GO/nGO sheets. Furthermore, physicochemical results confirmed the production of a hybrid PANI-GO/nGO material with Van der Waals-type interactions between the oxygen-based functional groups of GO and the secondary amino bond (-NH-) of PANI. Also, cyclic voltammetry experiments were carried out in situ during the polymerization of PANI-GO/nGO films. The electrochemical response of PANI-GO/nGO composites reflects two broad oxidation peaks around 300 mV and 500 mV during anodic scanning, with reversible oxidation during cathodic scanning. Classical molecular dynamics simulations were used to understand the mechanism of the composite film’s growth. Full article
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14 pages, 3176 KB  
Article
The Effect of SO2 on C3H8 Oxidation over Ru@CoMn2O4 Spinel
by Yan Cui, Zequan Zeng, Yaqin Hou, Shuang Ma, Jieyang Yang, Jianfeng Zheng, Wenzhong Shen and Zhanggen Huang
Molecules 2025, 30(21), 4253; https://doi.org/10.3390/molecules30214253 - 31 Oct 2025
Viewed by 510
Abstract
Propane is a typical volatile organic compound (VOC) in coal chemical processing and petroleum refining. However, coexisting SO2 significantly impairs its catalytic oxidative removal, potentially causing catalyst poisoning and deactivation. This study systematically elucidated the inhibitory effects of SO2 on the [...] Read more.
Propane is a typical volatile organic compound (VOC) in coal chemical processing and petroleum refining. However, coexisting SO2 significantly impairs its catalytic oxidative removal, potentially causing catalyst poisoning and deactivation. This study systematically elucidated the inhibitory effects of SO2 on the catalytic oxidation of propane over the Ru@CoMn2O4 catalyst system. Under continuous exposure to 30 ppm SO2, propane conversion plummeted by 30% within two hours. Mechanistic studies revealed that SO2 selectively bound to high-valent Mn sites rather than preferentially interacting with Co sites, leading to the formation of MnSO4 particles. These particles were directly corroborated by X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses. After four hours of exposure to SO2, roughly 11.8 mole percent of manganese in the catalyst was converted into MnSO4. These deposits physically blocked active sites, reduced specific surface area, and disrupted redox cycling. As a result, their combined effects diminished performance progressively, ultimately leading to complete deactivation. Furthermore, in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) confirmed that SO2 suppressed C=C bond oxidation in propane intermediates, thereby directly limiting conversion efficiency. Combining qualitative and quantitative methods, we characterized SO2-induced poisoning during propane oxidation. This work provides guidelines and strategies for designing anti-sulfur catalysts at the elemental scale for the catalytic combustion of low-carbon alkanes. Full article
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