Search Results (53)

Coating diamond particle surfaces with a layer of high-temperature resistant nickel, which possesses weldability, effectively enhances the bonding strength between diamond particles and substrates in pre-grinding tools. This improves their stability and strength at high temperatures, thereby enhancing the performance, lifespan, and efficiency of grinding tools. This paper explores the electroless nickel plating process on diamond surfaces, analyzes the working principle of electroless nickel plating on diamond surfaces, and proposes the use of 2 g/L AgNO₃ solution and 2 g/L AgNO₃ + 10 mL/L NH₃·H₂O solution as Pd-free activating solutions. Experimental studies have demonstrated the feasibility of using silver nitrate as an activator, and it has been found that the 2 g/L AgNO₃ + 10 mL/L NH₃·H₂O solution achieves a higher surface plating ratio when used as an activator for electroless nickel plating on diamond surfaces. Based on this, through orthogonal and single-factor experimental methods, the effects of ammonia solution concentration, sodium hypophosphite concentration, plating temperature, and diamond particle size on electroless nickel plating on diamond surfaces were investigated. The optimal process for electroless nickel plating on diamond surfaces was obtained: ammonia solution concentration of 17.5 mL/L, sodium hypophosphite concentration of 33 g/L, and plating temperature of 80 °C. Under this process, using diamond particles with a size of 120/140 for electroless nickel plating, a surface plating ratio of 10.75% electroless nickel-plated diamond can be achieved. Full article

The textile industry is under increasing pressure to adopt sustainable practices due to the significant environmental impacts associated with fiber production, including high energy consumption, water usage, and substantial greenhouse gas emissions. The recycling of textile waste, particularly cotton, is a promising solution that has the potential to reduce landfill waste and decrease the demand for virgin fibers. However, mechanically recycled cotton fibers frequently demonstrate diminished mechanical properties compared to virgin fibers, which limits their potential for high-quality textile applications. This study explores the use of cross-linking agents (citric acid (CA) and sodium hypophosphite (SHP)), polymers (polyethylene glycol (PEG), chitosan (CH), carboxymethyl cellulose (CMC) and starch (ST)), and silicas (anionic (SA) and cationic (SC)) to enhance the mechanical properties of recycled cotton fibers. The treatments were then subjected to a hierarchical ranking, with the effectiveness of each treatment determined by its impact on enhancing fiber tenacity. The findings of this research indicate that the most effective treatment was starck (ST_50), which resulted in an enhancement of tenacity from 14.63 cN/tex to 15.34 cN/tex (+4.9%), closely followed by CA-SHP_110/110, which also reached 15.34 cN/tex (+4.6%). Other notable improvements were observed with CMC_50 (15.23 cN/tex), PEG_50 (14.91 cN/tex), and CA_50 (14.89 cN/tex), all in comparison to the control. In terms of yarn quality, the CA-SHP_110/110 treatment yielded the most substantial reductions in yarn irregularities, including thin places, thick places, and neps with decreases of 36%, 10%, and 7%, respectively. Furthermore, CA_50 exhibited moderate enhancements in yarn regularity, thin places (−12%), thick places (−6.1%), and neps (−8.9%). The results of this study demonstrate that combining CA with SHP, particularly when preceded by the heating of the solution before the addition of the fibers, results in a substantial enhancement of the structural integrity, strength, and overall quality of recycled cotton fibers. This approach offers a viable pathway for the improvement of the performance of recycled cotton, thereby facilitating its wider utilization in high-quality textile products. Full article

Electroless nickel plating is a chemical deposition process in which nickel ions within a plating solution are reduced by a chemical reducing agent and subsequently deposited onto the surface of a solid substrate. Chemical nickel-plating wastewater contains substantial amounts of phosphorus as well as abundant nickel resources. In this study, electrodialysis coupled with advanced oxidation techniques was utilized for the efficient recovery of nickel and phosphorus from spent nickel-plating solutions. The end-of-life tank solution from chemical nickel plating was treated via electrodialysis to remove harmful phosphite and sulfate ions, enabling the purified solution to be reused in plating production by supplementing it with appropriate amounts of sodium hypophosphite and nickel sulfate. Subsequently, the concentrate generated from electrodialysis was treated using peroxydisulfate (PDS)-based advanced oxidation technology to break nickel complexation and simultaneously promote the oxidation of hypophosphite and phosphite ions. Finally, Ca(OH)₂ was employed as a precipitating agent to effectively recover phosphorus from the treated concentrate. From an economic perspective, optimal process conditions were determined as follows: a current density of 20 mA/cm², concentrate-to-dilute water volume ratio of 1:1, current speed of 1.0 m³/h, and a sodium sulfate concentration in concentrate of 20 g/L. Under these conditions, the migration rates of H₂PO₂⁻ and HPO₃²⁻ ions reached 67.3% and 62.53%, respectively, whereas Ni²⁺ exhibited significantly lower mobility at only 6.77%. The purified wastewater recovered approximately 60% of its initial plating activity. Regarding the concentrate—which is a by-product of electrodialysis—the hypophosphite ions were nearly completely oxidized using a PDS dosage of 0.3 mol/L. Furthermore, when the Ca/P molar ratio was adjusted to 2.0, total phosphorus (TP) and nickel (Ni) removal efficiencies exceeded 98% and 93%, respectively. Full article

A facile and efficient method for synthesizing diarylphosphinates from alcohols and aryl halides, using stable, green, and readily available sodium hypophosphite as a phosphorus source, is disclosed herein for the first time. This method offers high-efficiency and excellent functional group tolerance, providing a straightforward approach to synthesizing a broad range of diarylphosphinates from green starting materials with moderate to excellent yields. Full article

Scots pine (Pinus sylvestris L.) sapwood was modified using maleic anhydride (MA) and sodium hypophosphite (SHP) to improve its durability against wood-deteriorating fungi, mechanical strength, and fire retardancy (thermal stability). The modification significantly reduced mass loss caused by wood-decaying fungi (Trametes versicolor, Rhodonia placenta, and soft rot fungi) due to the formation of cross-links between wood, MA, and SHP, which limited the moisture uptake and altered the chemical structure of wood. On the other hand, the modification did not provide improved resistance to fungi growth on the wood surface, which indicated that the modification had little impact on the accessibility of nutrients on the surface. A bending test showed that the modulus of elasticity (MOE) was not affected by the treatment, whilst the modulus of rupture (MOR) decreased to half the value of untreated wood. Thermal resistance was improved, as demonstrated by micro-scale combustion calorimeter testing, where the total heat release was halved, and the residue percentage nearly doubled. These results indicate that phosphonate protects the modified wood via the formation of a protective char layer on the surface and the formation of radical moieties. Based on the results, wood modified with MA and SHP shows potential for possible use in outdoor, non-loadbearing structures. Full article

Pure phase change materials (PCMs) have drawbacks such as low thermal conductivity and poor physical properties like flammability, which limit their further application in battery thermal management systems. This paper introduces an innovative flame-retardant composite phase change material (CPCM) made from paraffin, expanded graphite, chitosan (CS), ammonium polyphosphate (APP), and aluminum hypophosphite (AHP). The physicochemical properties and flame-retardant performance of CPCMs with five different flame-retardant ratios of 9%, 12%, 15%, 18%, and 21% are studied, and their application effects in battery thermal safety are revealed. The results show that the combination of flame retardants CS, APP, and AHP exhibits effective synergistic effects, and the prepared CPCM exhibits good flame-retardant properties and thermal management effects. The CPCM exhibits outstanding thermal management performance when the flame-retardant content is 12%. At a maximum discharge rate of 3C, compared to natural air-cooling conditions, the maximum battery temperature and temperature difference are controlled within the safe range of 41 °C and below 5 °C, respectively. The CPCM can play an important role in the thermal safety of lithium-ion batteries. Full article

To enhance the fire safety performance in polystyrene (PS), a novel organic–inorganic hybrid material (FGO–AHP) was successfully prepared by the combination of functionalized graphene oxide (FGO) and aluminum hypophosphite (AHP) via a chemical deposition method. The resulting FGO–AHP nanohybrids were incorporated into PS via a masterbatch-melt blending to produce PS/FGO–AHP nanocomposites. Scanning electron microscope images confirm the homogeneous dispersion and exfoliation state of FGO–AHP in the PS matrix. Incorporating FGO–AHP significantly improves the thermal behavior and fire safety performance of PS. By incorporating 5 wt% FGO–AHP, the maximum mass loss rate (MMLR) in air, total heat release (THR), and maximum smoke density value (D_smax) of PS nanocomposite achieve a reduction of 53.1%, 23.4%, and 50.9%, respectively, as compared to the pure PS. In addition, thermogravimetry–Fourier transform infrared (TG–FTIR) results indicate that introducing FGO–AHP notably inhibits the evolution of volatile products from PS decomposition. Further, scanning electron microscopy (SEM), FTIR, and Raman spectroscopy were employed to investigate the char residue of PS nanocomposite samples, elaborating the flame-retardant mechanism in PS/FGO–AHP nanocomposites. Full article

In order to mitigate the release of toxic phosphine from aluminum hypophosphite in twin-screw processing, montmorillonite–melamine cyanurate was prepared by three methods: (1) mechanical intercalation, (2) water intercalation and (3) in situ intercalation. The sheet spacing of montmorillonite was increased from 1.140 nm to 1.141 nm, 1.208 nm and 1.217 nm for these three methods, respectively, and scanning electron microscope (SEM) and transmission electron microscopy (TEM) proved that melamine cyanurate was successfully inserted into the montmorillonite sheets. The montmorillonite–melamine cyanurate from in situ intercalation can best inhibit the release of PH₃ from aluminum hypophosphite, and the peaks of phosphine, mean values of phosphine and integral of phosphine were reduced by 81.9%, 72.1% and 72.2%, respectively. The mode of action of montmorillonite–melamine cyanuric inhibition of the emission of phosphine from aluminum hypophosphite can be attributed to the physical absorption of montmorillonite and the chemical bonding of melamine cyanurate. In addition, in situ intercalation can slightly improve flame retardancy, attributed to incomplete exfoliation of montmorillonite sheets. Full article

The reaction of wood with maleic anhydride (MA) and sodium hypophosphite (SHP) has been identified as a viable modification method, with macroscopical properties indicating formation of cross-linking to explain the results. However, the chemical reaction between wood and the modification reagents has not been studied yet. To resolve this, the reaction was studied with solid-state ¹³C cross-polarization magic-angle-spinning (CP-MAS) and ³¹P MAS nuclear magnetic resonance (NMR) and X-ray photoelectron spectroscopy (XPS) to reveal the formation of bonds between wood components, MA and SHP during the treatments to explain the formation of cross-linking and the possible fixation of phosphorus in wood. XPS, solid state ¹³C and ³¹P MAS NMR revealed the maleation of wood in the absence of SHP, whilst its presence led to forming a succinic adduct observed through the C-P bond formation, as evidenced by the loss of the maleate C=C bonds at around 130 ppm and the upfield shift of the peak at 165–175 ppm, which was also significantly smoothed, as well as the increase in a peak at 26 ppm due to the reaction between the maleate group and SHP; however, the C-P-C bond could not be unambiguously rationalized from the obtained data. On the other hand, a resonance line at 16 ppm in ³¹P MAS NMR and the peaks in the XPS P 2p spectrum suggested the formation of a cross-linked structure at low concentrations of SHP, which was more likely to be phosphonate (C-P-O) than organophosphinic acid (C-P-C). The results herein provide a greater fundamental understanding of the mechanisms involved in the reaction of wood, MA and SHP, providing further scope for improved treatment systems in the future. Full article

Sodium hypophosphite is a promising green source for generating clean elemental hydrogen without pollutants. This study presents the development of an efficient heterogeneous catalyst, Ru/g-C₃N₄ (Ru/GCN), for hydrogen generation from sodium hypophosphite. The Ru/GCN catalyst demonstrates excellent activity under mild reaction conditions and maintains its effectiveness over multiple cycles without significant loss of activity. This easily separable and recyclable heterogeneous catalyst is straightforward to operate, non-toxic, eco-friendly, and provides a cost-effective alternative to the extensive use of expensive noble metals, which have limited industrial applications. The Ru/GCN catalyst was characterized using various material characterization and spectral methods, including powder X-ray diffraction (PXRD), Fourier transform infrared (FTIR), thermogravimetric analysis (TGA), transmission electron microscopy (TEM), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS), and X-ray photoelectron spectroscopy (XPS). Hypophosphite, combined with the catalytically active and recyclable Ru/GCN catalyst, forms a system with high potential for industrial-scale hydrogen production, suggesting promising avenues for further research and application. Full article

Polyethylene terephthalate (PET) foams have the characteristics of being lightweight and high strength, as well as offering good heat resistance, minimal water absorption, etc., and they have been widely used in the wind power field. In addition, they are being promisingly applied in automotive, rail, marine, construction, and other related fields. Therefore, the flame retardancy(FR) of PET foams is an issue that requires investigation. The addition of flame retardants would affect the chain extension reaction, viscoelasticity, and foamability of PET. In this study, zinc diethyl hypophosphite (ZDP) and decabromodiphenylethane (DBDPE) were used to form a synergistic FR system, in which ZDP is an acid source and DBDPE is a gas source, and both of them synergistically produced an expanded carbon layer to improve the flame retardancy of PET foams. The ratio of ZDP and DBDPE is crucial for the carbon yield and the expansion and thermal stability of the char layers. At the ZDP/DBDPE ratios of 9/3 and 7/5, the thickness of the char layers is about 3–4 mm, the limiting oxygen index (LOI) values of FR modified PET are 32.7% and 33.6%, respectively, and the vertical combustion tests both reached the V-0 level. As for the extruded phosphorous/bromine synergism FR PET foams, ZDP/DBDPE ratios of 3:1 and 2:1 were applied. As a result, the vertical combustion grade of foamed specimens could still reach V-0 grade, and the LOI values are all over 27%, reaching the refractory grade. Full article

A composite material of tungsten carbide and mesoporous carbon was synthesized by the sol-gel polycondensation of resorcinol and formaldehyde, using cetyltrimethylammonium bromide as a surfactant and Ludox HS-40 as a porogen, and served as a support for Pd-based electrodes. Phosphorus-modified Pd particles were deposited onto the support using an NH₃-mediated polyol reduction method facilitated by sodium hypophosphite. Remarkably small Pd nanoparticles with a diameter of ca. 4 nm were formed by the phosphorus modification. Owing to the high dispersion of Pd and its strong interaction with tungsten carbide, the Pd nanoparticles embedded in the tungsten carbide/mesoporous carbon composite exhibited a hydrogen oxidation activity approximately twice as high as that of the commercial Pt/C catalyst under the anode reaction conditions of proton exchange membrane fuel cells. Full article

Conduits are plastic tubes extensively used to safeguard electrical cables, traditionally made from PVC. Recent safety guidelines seek alternatives due to PVC’s emission of thick smoke and toxic gases upon fire incidents. Polypropylene (PP) is emerging as a viable alternative but requires modification with suitable halogen-free additives to attain flame retardancy (FR) while maintaining high mechanical strength and weathering resistance, especially for outdoor applications. The objective of this study was to develop two FR systems for PP: one comprising a cyclic phosphonate ester and a monomeric N-alkoxy hindered amine adjuvant achieving V0, and another with hypophosphite and bromine moieties, along with a NOR-HAS adjuvant achieving V2. FR performance along with mechanical properties, physicochemical characterization, and dielectric behavior were evaluated prior to and after 2000 h of UV weathering or heat ageing. The developed FR systems set the basis for the production of industrial-scale masterbatches, from which further optimization to minimize FR content was performed via melt mixing with PP towards industrialization of a low-cost FR formulation. Accordingly, two types of corrugated conduits (ø20 mm) were manufactured. Their performance in terms of flame propagation, impact resistance, smoke density, and accelerated UV weathering stability classified them as Halogen Free Low Smoke (HFLS) conduits; meanwhile, they meet EU conduit standards without significantly impacting conduit properties or industrial processing efficiency. Full article

Biological oxidation is a low-carbon technology for the treatment of As-containing gold ores, but it causes a large amount of acidic As-containing wastewater that is harmful to the environment. This paper proposed a novel, eco-friendly method to treat this wastewater. Thermodynamic analysis, H₂PO₂⁻ reduction, and wastewater recycling tests were conducted. Thermodynamic analysis indicates the feasibility of the reduction of As(V)/As(III) by H₂PO₂⁻ or H₃PO₂ to As⁰ under acidic conditions. Experimental results confirmed the thermodynamic prediction and showed that H₂PO₂⁻ could efficiently convert the As (i.e., As(V)/As(III)) in the wastewater to high value-added As⁰. Under the optimal conditions, 99.61% of As precipitated out, and the obtained As⁰ had a high purity of 98.5%. Kinetic results showed that the reaction order of H₂PO₂⁻ concentration was 0.6399, and the activation energy of the H₂PO₂⁻ reduction process was 34.33 kJ/mol, which is indicative of a mixed-controlled process (20–40 kJ/mol). Wastewater recycling results showed that after recovering As, the wastewater could be reused as a bacterial culture medium. Based on the thermodynamic analysis and experimental and analytical results, hypophosphite reduction mechanisms for removing and recovering As from its acidic wastewater were proposed. The results presented in this paper suggest the feasibility of this one-step H₂PO₂⁻ reduction approach, which may be promising in treating acidic As-containing wastewater. Full article

Particle boards are manufactured through a hot pressing process using wood materials (natural polymer materials) and adhesive, which find common usage in indoor decorative finishing materials. Flame-retardant particleboard, crucial for fire safety in such applications, undergoes performance analysis that includes assessing temperature distribution across its facing surface and temperature increase on the backside surface during facade combustion, yielding critical insights into fire scenario development. In this study, a compact flame spread apparatus is utilized to examine the flame retardancy and combustion behavior of particle boards, with a specific emphasis on the application of cost-effective flame retardants, encompassing aluminum hypophosphite (ALHP), an intumescent flame retardant (IFR) comprising ammonium polyphosphate (APP), melamine (MEL), and Dipentaerythritol (DPE), alongside magnesium hydroxide (MDH), and their associated combustion characteristics. The D_300°C values, representing the vertical distance from the ignition point (IP) to P_300°C (the temperature point at 300 °C farthest from IP), are measured using a compact temperature distribution measurement platform. For MDH/PB, APP + MEL + DPE/PB, and ALHP/PB samples, the respective D_300°C values of 145.79 mm, 117.81 mm, and 118.57 mm indicate reductions of 11.11%, 28.17%, and 27.71%, compared to the untreated sample’s value of 164.02 mm. The particle boards treated with ALHP, IFR, and MDH demonstrated distinct flame-retardant mechanisms. MDH/PB relied on the thermal decomposition of MDH to produce MgO and H₂O for flame retardancy, while APP + MEL + DPE/PB achieved flame retardancy through a cross-linked structure with char expansion, polyphosphate, and pyrophosphate during combustion. On the other hand, ALHP/PB attained flame retardancy by reacting with wood materials and adhesives, forming a stable condensed P-N-C structure. This study serves as a performance reference for the production of cost-effective flame-resistant particleboards and offers a practical method for assessing its fire-resistant properties when used as a decorative finishing material on facades in real fire situations. Full article