Search Results (2,038)

The development of hydrogen fueling processes is an essential infrastructure component needed for the adoption of hydrogen-fueled vehicles as a transportation technology. This study provides techno-economic analysis (TEA) for two hydrogen fueling pathways (Case A, Case B), one of which (Case A) does not employ hydrogen liquefaction, while the other one (Case B) does. Both cases consider the same conditions as one another, of gaseous hydrogen inlet availability and gaseous hydrogen outlet dispensing. The TEA analysis carried out is based on data supported from the literature and process flowsheet UNISIM^® software simulations. The obtained TEA results indicate that the levelized cost of hydrogen (LCOH) of the gaseous hydrogen Case A is USD 4.20/kg H₂, which is lower than the LCOH of the liquefied hydrogen Case B, which is USD 10.14/kg H₂. Given the energy equivalence of a gallon of gasoline to kgH₂, and the higher efficiencies of hydrogen fuel cell vehicles over gasoline vehicles, the above conditions suggest that Case B fueling (with hydrogen liquefaction) involves high energy consumption and may delay the growth of hydrogen-fuel-based transportation technology, while Case A fueling (no hydrogen liquefaction) will likely become preferrable over both Case B hydrogen fueling and gasoline fueling, thus accelerating the growth of hydrogen-fuel-based transportation technology. Full article

Road freight logistics is one of the most difficult transport segments to decarbonize. In recent years, battery electric trucks and hydrogen fuel cell electric trucks have emerged as the most promising alternatives to conventional heavy-duty vehicles. However, their integration cannot be reduced to a question of vehicle substitution, as it depends on a broader system of conditions. This paper aims to identify and structure the system-determining parameters that influence the use of battery electric trucks and hydrogen fuel cell electric trucks in road freight logistics. To this end, the study applies a systematic literature review, yielding a final sample of 42 publications. The review shows that drive type suitability depends on parameters across four categories: economic, ecological, performance-related, and external. Accordingly, no single factor determines suitability; rather, outcomes emerge from the interaction of multiple conditions. The reviewed literature does not support a universally superior drive technology. Instead, the suitability of battery electric trucks and hydrogen fuel cell electric trucks depends on the specific configuration of the surrounding system. The paper thus provides a structured framework for future comparative assessments in sustainable road freight logistics. The study is embedded in the Research Campus Mobility2Grid, which provides a practice-oriented context for assessing alternative drive technologies in relation to fleet, depot, energy, and logistics-system requirements. Full article

Proton exchange membrane fuel cell–battery hybrid power systems provide an effective solution to overcome the limited endurance of battery-powered multirotor unmanned aerial vehicles. However, the highly transient power demands of quadcopter platforms, combined with balance-of-plant losses and operational constraints, create significant challenges for reliable energy management. This study proposes a degradation-aware stress-mitigation model predictive control-based energy management framework to maximize mission endurance under realistic conditions. A control-oriented, physics-consistent model is developed using manufacturer polarization data from a 500 W Aerostak proton exchange membrane fuel cell. The model captures polarization behavior, balance-of-plant loads, battery dynamics, and direct current-bus power balance. The model predictive control strategy optimally allocates power by maintaining direct current-bus stability, regulating battery state-of-charge within safe limits, and constraining fuel cell power ramp rates to mitigate degradation. High-fidelity simulations are conducted under stochastic wind disturbances and mission-dependent load profiles, including takeoff, climb, cruise, and maneuvering phases. The results show continuous power delivery without unmet load demand. The hybrid system achieves a flight endurance of 220–224 min, consuming a total of 89.99 g of hydrogen at an average rate of 0.398–0.412 g/min, indicating a notable reduction under the considered operating conditions. Additionally, long-term analysis indicates that over 97% of initial endurance is preserved after 100 cycles, demonstrating robustness against fuel cell aging. An analytical real-time feasibility assessment further indicates that the control-oriented formulation is compatible with the computational resources of typical unmanned aerial vehicle-class onboard processors, while the integration of adaptive and robust predictive control techniques is identified as a direction for future work. Full article

Open-cathode Proton Exchange Membrane Fuel Cells (PEMFCs) are a promising technology for increasing the endurance of small Unmanned Aerial Vehicles (UAVs), ground robots, e-bikes, and light electric vehicles. However, their performance under realistic operating conditions is strongly influenced by rapid variations in load, temperature, and ambient pressure, which are often neglected in design-oriented or quasi-steady-state analyses. This study experimentally investigates a 1 kW open-cathode PEMFC system, including its balance of plant and a passive supercapacitor buffer, under a representative UAV flight power profile. Steady-state and dynamic tests were conducted to assess polarization characteristics, thermal behavior, parasitic power consumption, and hydrogen utilization. Results revealed significant thermal inertia and hysteresis effects during load transients, causing voltage deviations from steady-state performance and stabilization times exceeding 90 s. The supercapacitor effectively reduced stack current ramp rates, although some high-frequency oscillations remained. Under flight-representative conditions, the system achieved stable operation with average voltaic efficiency ranging from 55.3% to 60.7% and net efficiency ranging from 50.2% to 54.2%. Auxiliary components had a measurable impact on overall performance: cooling fans accounted for 2–6% of stack power during steady operation and approximately 2.5% of total mission energy, while hydrogen purge losses can significantly reduce vehicle endurance. The findings demonstrate the importance of energy-based performance assessment, including auxiliary loads and purge losses, to obtain realistic estimates of efficiency and endurance in dynamic PEMFC-powered applications. Full article

In electricity–hydrogen coupling systems (EHCSs), the uncertainty of renewable energy generation (REG) tends to impact electrolyzers (ELs) in the following ways: (1) input powers of ELs are prone to fluctuations; (2) ELs are forced to operate under variable load states. Consequently, both impacts will reduce the service life of ELs. In this paper, considering the start–stop characteristics and combined operation modes of multiple ELs, a two-stage multi-time-scale energy allocation strategy (MSEAS) is proposed to mitigate the impacts of REG uncertainty and optimize the energy allocation for EHCSs. First, five refined operating states of ELs, such as shutdown, cold standby, low-load, variable-load and overload, are formulated as mixed-integer constraints and embedded into the system-level energy optimization model. Second, to mitigate power fluctuations caused by REG, a day-ahead optimization is employed to plan the power allocations of ELs, lithium batteries, fuel cells, and the grid with a 1 h time step; and then an intra-day rolling optimization is employed to adjust the operating states and power outputs of the above units with a 4 h window and 15 min step. Third, by enabling multiple ELs to flexibly operate in a combined mode, power-sharing mode and switching mode, the proposed MSEAS can refine the operation powers of ELs and reduce their start-up frequency. Comparative case studies are conducted in the off-grid and grid-connected operation tests, and the relevant results verify that the proposed MSEAS can effectively prevent the frequent start–stop of ELs, which contributes to extending the service life of ELs and reducing the system operating cost. Full article

Hydrogen fuel cells offer strong potential for decarbonizing aviation, yet their megawatt-scale integration is limited by thermal management system (TMS) challenges. In low-temperature Proton Exchange Membrane Fuel Cell (PEMFC) systems, the heat exchanger (HEX) is the key TMS component influencing thermal efficiency, mass, and reliability. While prior work has focused on thermo-hydraulic optimization, structural behavior under flight conditions remains insufficiently addressed. This study introduces a coupled CFD–FEA methodology for a nacelle-integrated, megawatt-class plate–fin HEX. The model captures the effects of non-uniform thermal loads, constrained thermal expansion, and dynamic excitation. Local flow-induced vibrations are assessed through pre-stressed modal analysis, and global dynamic behavior is predicted using a homogenized approach. Results show that thermally induced stresses dominate over pressure loads, and the introduction of coolant-fin geometries with suitable expansion tolerances mitigates stress and resonance risks. The approach provides design guidance for structurally robust, vibration-tolerant, and aero-thermally efficient HEXs for next-generation PEMFC-powered aircraft. Full article

Taking spot samples at hydrogen refuelling stations (HRSs) and performing offline analysis in laboratories is currently the only way to achieve hydrogen fuel compliance at HRS (meet the ISO 14687:2025 standard or EN 17124:2022 in Europe). Currently, different sampling strategies are defined in ISO 19880-9:2024 (Annex A–C) and implemented in different parts of the world (EU, Japan, USA). The differences in conducting the sampling potentially influence the hydrogen samples; therefore, there is a need to compare the different sampling strategies. Comparative sampling studies are required to evaluate the equivalence of sampling methodologies and support the standardisation of hydrogen fuel sampling. This study provides a systematic comparison of five European sampling systems with different sampling strategies under real and defined HRS operation conditions. The results show that the issue of representative sampling is more complex than initially assumed and that there is an interdependence of sampling device and HRS configuration, respectively. Full article

Expansion of the operational temperature range for polymer-electrolyte membrane fuel cells (PEMFCs) above 200 °C significantly reduces hydrogen purification requirements. Here, we report a hybrid composite of poly(2,5-benzimidazole) (ABPBI) and CsH₂PO₄, doped with H₃PO₄, as a PEM for PEMFC operation at >200 °C up to 250 °C and beyond. The optimal ratio of ABPBI repeating units to CsH₂PO₄ is 1:1 (mol/mol). Materials are extensively characterized by elemental analysis, scanning electron microscopy, HAADF STEM, elemental mapping, electrochemical impedance spectroscopy, proton conductivity, mechanical testing, and Fourier transform infrared spectroscopy. It is suggested that PEMFCs with the extended operational temperature range (>220 °C) might be categorized as ultrahigh-temperature polymer-electrolyte membrane fuel cells (UT-PEMFCs). Full article

This study addresses the prevalent issue of performance inconsistency in multi-stack fuel cell systems (MFCSs) by proposing a hierarchical control-based energy management strategy (EMS). The proposed strategy consists of two main layers. The first layer develops a performance parameter prediction model for the fuel cell system (FCS), combining an improved grey wolf optimizer (IGWO) with semi-empirical models and using maximum power as the key performance indicator. The second layer introduces scaling factors to merge two objectives—reducing the operational load of underperforming FCS and improving system efficiency—into a single optimization objective. This approach aims to achieve the optimal distribution of load power. The simulation results show that, compared to the average distribution strategy and the chain startup strategy, the proposed strategy reduces hydrogen consumption by 2.96% and 19.4%, respectively. Meanwhile, the output energy of the underperforming FCS decreases by 26.51% and 48.25%, respectively. To further validate the proposed method, an MFCS test platform with rated powers of 200 kW and 120 kW is constructed for experimental testing. The experimental results indicate that the hierarchical control strategy achieves the lowest hydrogen consumption among the compared strategies. In conclusion, the EMS presented in this study demonstrates excellent performance, offering a practical solution to the performance inconsistency challenge in MFCSs. Full article

Hybrid renewable energy systems (HRES) integrating photovoltaic arrays (PV), wind turbines (WT), and fuel cells (FC) require coordinated maximum power extraction to maintain stable operation under dynamic environmental and load conditions. Conventional MPPT approaches based on independent source-level control often suffer from adverse source interaction, increased steady-state oscillation, degraded DC-link stability, and reduced total extracted power when multiple renewable sources operate simultaneously. To address these limitations, this paper proposes an integrated perturb-and-observe control framework for coordinated power optimization in photovoltaic–wind–fuel-cell hybrid renewable energy systems connected through a shared DC-link structure. Unlike conventional independent MPPT controllers, the proposed strategy evaluates the aggregate power behavior of the integrated system and performs coordinated duty-cycle adaptation to improve renewable-energy utilization while suppressing source conflicts and dynamic coupling effects. The proposed controller is implemented and validated using a real-time digital simulator under a sequential disturbance profile consisting of an irradiance drop at 0.2 s, wind-speed increase at 0.4 s, hydrogen-pressure fluctuation at 0.6 s, and load variation at 0.8 s. Comparative evaluation against conventional perturb-and-observe, incremental conductance, and fuzzy-logic-based MPPT methods demonstrates that the proposed framework achieves a tracking efficiency of $97.8\%$, reduces steady-state tracking error to $2.2\%$, and improves settling time by $42.8\%$ under these dynamic operating conditions. In addition, the proposed controller exhibits lower oscillatory behavior, improved extracted renewable power, and enhanced DC-link stability during simultaneous multi-source disturbances. The results demonstrate that the proposed framework provides an effective real-time coordination strategy for hydrogen-enabled hybrid renewable energy systems operating under dynamically coupled renewable-source conditions. Full article

Hydrogen peroxide fuel cells have emerged as a promising class of electrochemical energy conversion device owing to the dual redox character of H₂O₂, its liquid-phase storage, and its ability to operate in air-free environments. In this work, a dual-compartment direct H₂O₂ fuel cell using a Prussian Blue cathode and a tantalum anode, separated by a Nafion 115 proton exchange membrane, was systematically characterized and optimized with respect to electrolyte pH and ionic composition. The influence of pH on OCV was investigated independently in each compartment across the range of pH 2 to 12. In the tantalum compartment, OCV increased non-linearly with pH from 573 mV to 808 mV, driven by the enhanced electrochemical reactivity of the system under alkaline conditions. In the Prussian Blue compartment, OCV decreased from 676 mV to 199 mV with increasing pH, reflecting the instability of the material in alkaline conditions. The effect of the electrolyte ionic composition on average current density was subsequently investigated by varying the concentrations of NaCl and Dy(NO₃)₃. Increasing NaCl from 0 to 2.5 M produced an increase in current density from 0.414 mA/cm² to 0.973 mA/cm², consistent with ohmic resistance reduction through improved ionic conductivity. The addition of Dy(NO₃)₃ produced a positive response with an optimal concentration of $0.05$ M, at which current density reached 1.08 mA/cm², before declining sharply. Under the fully optimized conditions, pH 12 in the tantalum compartment, pH 2 in the Prussian Blue compartment, 0.3 M H₂O₂, 2.0 M NaCl, and 0.05 M Dy(NO₃)₃, the cell produced an OCV of 724 mV and a peak power density of 0.283 mW/cm² at a current density of 0.8 mA/cm². These results demonstrate that meaningful electrochemical performance can be achieved in a dual-compartment H₂O₂ fuel cell without the use of precious metal catalysts and highlight electrolyte engineering as an effective strategy for improving cell output in this class of device. Full article

To improve the low-carbon economic operation of integrated energy systems under wind power uncertainty, this paper develops an optimal scheduling model for an integrated energy system coupling oxygen-enriched combustion with hydrogen–ammonia–carbon utilization pathways. The proposed framework integrates oxygen-enriched combustion, electrolysis-based hydrogen production, methanation, hydrogen fuel cells, ammonia synthesis, urea synthesis, captured CO₂ utilization, reward–penalty ladder-type carbon trading, and IGDT-based wind power uncertainty scheduling. A deterministic scheduling model is first established to minimize the total operating cost, and Information Gap Decision Theory is then introduced to formulate risk-averse and opportunity-seeking scheduling strategies under wind power uncertainty. Simulation results show that, compared with the post-combustion carbon capture scenario and the conventional coal-fired scenario, the proposed system reduces the total operating cost by 3.37% and 8.03%, respectively, and reduces the wind curtailment cost by 40.2% and 57.0%, respectively. Compared with the post-combustion carbon capture scenario, carbon emissions are reduced by 17.7%. The hydrogen–ammonia–urea chain generates approximately 15.68 × 10⁴ CNY of urea revenue and improves carbon resource utilization. Under an IGDT deviation factor of 0.03, the risk-averse strategy increases the total operating cost by approximately 10.30 × 10⁴ CNY to enhance operational robustness, while the opportunity-seeking strategy reduces the total operating cost by approximately 10.30 × 10⁴ CNY and decreases carbon emissions by 19.6 t. These simulation results verify the effectiveness of the proposed scheduling framework under the designed case study. The proposed framework can improve the low-carbon economy, renewable energy accommodation, carbon resource utilization, and adaptability to wind power uncertainty of the studied integrated energy system. Full article

Hydrogen molecules can serve as a promising clean energy supplier; conventional hydrogen production usually relies on fossil fuels and leads to intense greenhouse gas emissions. Significant emphasis has been placed on exploring sustainable and renewable hydrogen resources. Cyanobacteria can convert solar energy into hydrogen through oxygen-sensitive hydrogenases or nitrogenases. However, practical application remains severely constrained by oxygen-evolving photosynthesis, inefficient electron allocation, and the low metabolic priority of hydrogen production in cyanobacterial cells. In recent years, substantial progress has been achieved in understanding hydrogen metabolism and improving hydrogen production through physiological regulation, hydrogenase engineering, photosynthetic electron transport chain (PETC) reconstruction, metabolic engineering, and biohybrid systems. This review summarizes recent advances in cyanobacterial hydrogen production, with particular emphasis on hydrogen-producing pathways, key limiting factors, and current engineering strategies. Importantly, this review highlights that many currently reported strategies still provide only transient improvements because hydrogen production is constrained by system-level conflicts among photosynthesis, redox balance, carbon fixation, and cellular stability. In addition, emerging approaches including metagenomic resource mining, synthetic biology, AI-assisted engineering, biohybrid photoelectrochemical systems, and techno-economic optimization are discussed as potential directions for improving the efficiency, scalability, and practical feasibility of cyanobacterial hydrogen production technologies in the future. Full article

Hydrogen supply chains require coordinated planning from upstream production to downstream distribution and end-user delivery; however, significant logistical challenges remain under emerging hydrogen infrastructure constraints. In particular, the transportation sector faces difficulties in achieving efficient distribution while accounting for limited hydrogen refueling availability and vehicle range restrictions. This study evaluates key network design decisions involving distribution center location and fuel cell electric vehicle (FCEV) routing while incorporating hydrogen refueling stations within the transportation system. An integrated framework is proposed by combining K-means clustering for DC location planning with a hydrogen-powered FCEV routing model. Hydrogen refueling stations are incorporated as routing constraints to ensure feasible distribution operations. Next, a case study in Thailand is conducted to validate the proposed model under realistic logistical conditions. The results illustrate how clustering-based allocation improves network coordination, while the integrated FCEV routing approach ensures feasible and efficient delivery under refueling constraints. Comparative analysis further highlights improvements in system performance and provides practical insights for designing coordinated hydrogen logistics systems across integrated supply chain networks. Full article

Addressing the challenge of power supply stability caused by the intermittent nature of photovoltaic power generation in off-grid microgrids, this study uses a commercial park in Wuhan as a case study and optimizes the capacity configuration of a photovoltaic–storage–hydrogen fuel cell hybrid microgrid system based on HOMER Pro software. First, a topology of the off-grid microgrid is constructed, comprising photovoltaic (PV), lithium-ion batteries, hydrogen fuel cells, and a diesel generator as backup. The power output characteristics, efficiency curves, and life-cycle cost models of each component are accurately established. On this basis, two typical operation strategies, namely Load Following (LF) and Cycle Charging (CC), are proposed and compared. The influence of different strategies on the optimal capacity configuration and operational economics is systematically analyzed, and the Cycle Charging strategy is identified as the optimal operation strategy for this scenario. Subsequently, a multi-scenario capacity optimization design is further conducted based on the optimal operation strategy. The minimization of net present cost (NPC) is taken as the primary objective, while multiple evaluation indicators such as renewable fraction (RF), levelized cost of electricity (LCOE), energy storage cycle life degradation, and system redundancy rate are comprehensively considered. The results show that, while ensuring 100% power supply reliability, the proposed model reduces the net present cost (NPC) by approximately 14.4% compared with the conventional PV-storage scheme. The renewable fraction (RF) reaches 95.8%, while the reliance on lithium-ion battery capacity is significantly reduced (battery capacity configuration decreased by 24.3%). This effectively extends the energy storage lifespan and enhances the overall economic and environmental benefits. The results provide a theoretical basis and technical reference for the planning and design of off-grid microgrids with high penetration of renewable energy. Full article