Techno-Economic Analysis of Hydrogen Fueling

The development of hydrogen fueling processes is an essential infrastructure component needed for the adoption of hydrogen-fueled vehicles as a transportation technology. This study provides techno-economic analysis (TEA) for two hydrogen fueling pathways (Case A, Case B), one of which (Case A) does not employ hydrogen liquefaction, while the other one (Case B) does. Both cases consider the same conditions as one another, of gaseous hydrogen inlet availability and gaseous hydrogen outlet dispensing. The TEA analysis carried out is based on data supported from the literature and process flowsheet UNISIM^® software simulations. The obtained TEA results indicate that the levelized cost of hydrogen (LCOH) of the gaseous hydrogen Case A is USD 4.20/kg H₂, which is lower than the LCOH of the liquefied hydrogen Case B, which is USD 10.14/kg H₂. Given the energy equivalence of a gallon of gasoline to kgH₂, and the higher efficiencies of hydrogen fuel cell vehicles over gasoline vehicles, the above conditions suggest that Case B fueling (with hydrogen liquefaction) involves high energy consumption and may delay the growth of hydrogen-fuel-based transportation technology, while Case A fueling (no hydrogen liquefaction) will likely become preferrable over both Case B hydrogen fueling and gasoline fueling, thus accelerating the growth of hydrogen-fuel-based transportation technology.