Search Results (12)

Power-split hybrid electric vehicles (power-split-HEVs) exhibit significant engine torque fluctuations due to their mechanical coupling with the driveline, leading to pronounced torsional vibration issues in the drive shaft. This study investigates an active torsional vibration suppression strategy based on drive motor control. First, a dynamic model of the power-split-HEV driveline is established, and its intrinsic characteristics are analyzed. Subsequently, an engine excitation torque model is developed to identify the dominant response orders, while a vehicle dynamics model is constructed to elucidate the torsional vibration mechanisms in both hybrid and pure electric driving modes. Next, a torsional vibration feedback control framework is proposed, utilizing the electric motor as a secondary-channel torque disturbance compensator. Furthermore, a novel frequency-decoupled dual-loop control framework is proposed, with rigorous derivation of the sufficient conditions for decoupling. Based on this framework, two distinct vibration suppression algorithms are developed for the secondary-loop controller, each tailored for specific operational modes. Finally, the proposed algorithms are validated through simulation and hardware-in-the-loop (HIL) testing. The results demonstrate a torque fluctuation suppression ratio of up to 72.2%, confirming that the active suppression algorithm effectively mitigates driveline torsional vibration induced by engine harmonic torque disturbances. Full article

This paper evaluates the performance of strategies based on finite-control-set model predictive control (FCS-MPC) aimed at reducing or fixing the converter switching frequency or decreasing the spread of the harmonic spectrum in multilevel hybrid cascade converters (HCCs). These properties are desirable for medium- to high-voltage applications, where minimizing switching losses is crucial, as well as for applications employing passive filters, where resonance modes can be excited. The strategies evaluated are input restriction, notch filtering, period control, and PWM restriction. Key aspects considered in this work are (i) the evaluation of the steady-state and transient performance of FCS-MPC strategies proposed for two-level converters in a multilevel topology, and (ii) the evaluation of the computational cost associated with the implementation of these strategies on a multilevel converter with a high number of available inputs. As a typical application, the study is carried out employing a five-level HCC experimental prototype driving an induction motor through indirect vector control. To perform a fair comparison between the strategies, a control platform based on a cost-effective Zynq system on chip is proposed, which allows for achieving the hard timing constraints imposed by FCS-MPC strategies. The results show that the PWM restriction strategy achieves the best steady-state performance among the evaluated strategies, with an error 400 times smaller than that of the second-best strategy (input restriction), with an average switching frequency of 962.5 Hz, which differs from the desired average frequency by 3%, and a maximum difference in power distribution between modules of 0.8%. In addition, the system-on-chip hardware achieves a competitive execution time of 46 μs when the ARM Cortex solution is implemented and 20 μs when the ARM Cortex–FPGA solution is used instead, employing the 512 inputs available in the FCS-MPC algorithm. The studies, performed in steady-state and transient regimes, confirm (i) the feasibility of the evaluated algorithms in an HCC topology and (ii) the feasibility of the control platform for implementing high-computational-burden algorithms with a low sampling time. Full article

Extended-range electric vehicles have both a motor and an engine; the motor is used for driving, and the engine generates electricity via a range extender, which is connected to the motor. The permanent magnet generator is part of the range extender, and the output voltage is controlled by adjusting the engine’s speed; the generator’s rotating speed fluctuates, meaning that the engine’s fuel consumption increases. Meanwhile, considering the limited axial dimension of the range extender, an axial–radial disk hybrid generator that combines excitation is developed, making full use of the radial space; at the same time, the output voltage is adjusted without changing the engine’s speed. In this study, the generator’s magnetic field hybrid principle, the path of permanent magnetic circuit, and the electric excitation magnetic circuit under different loads were analyzed and verified via the finite element method. A comparative analysis method was also used, the technical index of the disk hybrid excitation generator was determined, and the main structural parameters were designed using theoretical calculations. The three-dimensional finite element model was established based on the results, and a finite element analysis was performed. An equivalent magnetic circuit model was established, and the formulas of synthetic permeability, leakage permeability, and effective permeability were determined. The finite element method (numerical method) and equivalent magnetic circuit method (analytical method) were used to calculate the synthetic magnetic fields of the air gap, rotor yoke, and rotor teeth under different excitation currents. A comparison between the two methods verified the design utility. The conclusions provide a valuable point of reference for the development of the disk hybrid excitation generator for use in range extenders in extended-range electric vehicles. Full article

In this paper, a new hybrid excitation drive motor (HEDM) was proposed to solve the problem of an uncontrollable magnetic field of a permanent magnet motor. The rotor part of the motor was composed of a combined magnetic pole permanent magnet rotor and a brushless electric claw rotor, in which the combined magnetic pole permanent magnet rotor has a parallel magnetic circuit structure. According to the characteristics of the parallel rotor structure, the equivalent magnetic circuit model was established, and the no-load leakage flux coefficient of the claw pole rotor was calculated. The Taguchi method was used for objective optimization of the permanent magnet rotor structure. The distortion rate of no-load back electromotive force (EMF) was taken as the first optimization goal; the cogging torque and the average torque were taken as the second optimization goal; and the torque fluctuation coefficient was a constraint condition. The optimal parameter matching under the mixed horizontal matrix was obtained. The parameters of the claw pole were optimized by using the method of uniform variables, and the dimension parameters of the motor were obtained. Finite element analysis and prototype tests were carried out for the optimized motor structure. The rationality and feasibility of the new HEDM as a vehicle motor were verified, which provided a possibility for the application of the new energy vehicle drive motor field. Full article

Traction applications, such as electric and hybrid vehicles, require the electrical motor to be operated at low load conditions during most of their driving cycle. Permanent magnet (PM) motors in this case may not be an optimal choice due to their poor efficiency under low load conditions despite the fact that they exhibit the best output characteristics at the rated load. However, the wound rotor synchronous motor (WRSM) demonstrates the best efficiency at low load conditions due to their controllable excitation. This paper presents an interesting comparison of WRSM and the PM motor in terms of their efficiency over the entire drive cycle of traction applications, which demonstrates that WRSMs are more suitable compared to the apparently best performance PM motor. A WRSM with similar dimensions to the 2010 Toyota Prius interior permanent synchronous motor (IPMSM) was designed and optimized in this regard. The performance comparison of the PM motor and the WRSM was presented using 2-D finite element analysis (FEA) for the WRSM and the performance analysis report of the Toyota Prius IPMSM published by the US department of energies. The FEA analysis shows that the WRSM can achieve wide torque speed characteristics. Moreover, the WRSM exhibits better efficiency under low load conditions at the higher speed or field weakening region. Full article

The synchronous homopolar motor (SHM) with an excitation winding on the stator and a toothed rotor is a good alternative to traction induction motors for hybrid mining trucks. The main problem in the design of the SHM electric drives is that the magnetic flux forms three-dimensional loops and, as a result, the lack of high-quality optimization methods, which leads to the need to overrate the installed power of the inverter. This article discusses the procedure and results of optimization of a commercially available 370 kW traction SHM using the Nelder–Mead method. The objective function is composed to mainly improve the following characteristics of the traction SHM: total motor power loss and maximum armature winding current. In addition, terms are introduced into the objective function to make it possible to limit the voltage, the loss in the excitation winding, and the maximum magnetic flux density in the non-laminated sections of the magnetic core. As a result of the optimization, the motor losses and the maximum current required by the motor from the inverter were significantly reduced. The achieved reduction in the maximum current allows the cost of the IGBT modules of the inverter to be reduced by 1.4 times (by $ 2295), and also allows the AC component of the DC-link current to be reduced by the same amount. Full article

An ultrasonic motor as a kind of smart material drive actuator has potential in robots, aerocraft, medical operations, etc. The size of the ultrasonic motor and complex circuit limits the further application of ultrasonic motors. In this paper, a single-phase driven ultrasonic motor using Bending-Bending vibrations is proposed, which has advantages in structure miniaturization and circuit simplification. Hybrid bending vibration modes were used, which were excited by only single-phase voltage. The working principle based on an oblique line trajectory is illustrated. The working bending vibration modes and resonance frequencies of the bending vibration modes were calculated by the finite element method to verify the feasibility of the proposed ultrasonic motor. Additionally, the output performance was evaluated by experiment. This paper provides a single-phase driven ultrasonic motor using Bending-Bending vibrations, which has advantages in structure miniaturization and circuit simplification. Full article

A demand for high efficiency traction motors has been accelerated by the promotion of electrified vehicles, such as battery and fuel cell electric vehicles. As a part of development of the high efficiency traction motor, this paper reports a comparative study on two kinds of hybrid excitation flux switching motors (HEFSM) as a variable flux machine. One is the conventional HEFSM, which consists of a stator with constantly magnetized-permanent magnets, field excitation coils (FECs) and three-phase armature windings, and a rotor with salient poles like a switched reluctance motor. The other is a HEFSM employing variably magnetizable-permanent magnets (VM-PMs) that replace a part in the FEC slot area in the conventional one. Based on the variable magnetization nature of VM-PMs, the latter HEFSM promises that the replacement of magnetomotive force (mmf) of FECs with that of the VM-PMs makes the motor efficiency better at both low- and high-speed under the low-torque condition, that is, at both urban driving or highway cruising. To verify that, finite element analysis- (FEA)-based design simulations, as well as experimental performance evaluations for the two kinds of HEFSM, were conducted under reasonable dimensional and electrical constraints. As a result, it is shown that the latter HEFSM can achieve higher motor efficiency at the low-torque and high-speed region while keeping the motor efficiency at the low-torque and low-speed region. Full article

Due to the increasing energy crisis and environmental pollution, the development of drive motors for new energy vehicles (NEVs) has become the focus of popular attention. To improve the sine of the air-gap flux density and flux regulation capacity of drive motors, a new hybrid excitation synchronous motor (HESM) has been proposed. The HESM adopts a salient pole rotor with built-in dual-V permanent magnets (PMs), non-arc pole shoes and excitation windings. The fundamental topology, operating principle and analytical model for a magnetic field are presented. In the analytical model, the rotor magnetomotive force (MMF) is derived based on the minimum reluctance principle, and the permeance function considering a non-uniform air-gap is calculated using the magnetic equivalent circuit (MEC) method. Besides, the electromagnetic performance including the air-gap magnetic field and flux regulation capacity is analyzed by the finite element method (FEM). The simulation results of the air-gap magnetic field are consistent with the analytical results. The experiment and simulation results of the performance show that the flux waveform is sinusoidal-shaped and the air-gap flux can be adjusted effectively by changing the excitation current. This study provides design methods and theoretical analysis references for this type of HESM. Full article

This study presents the experimental evaluation of a piezo-inductive mechanical system for applications of energy harvesting with low-frequency vibrations. The piezo-inductive vibration energy harvester (PI-VEH) device is composed of a voice coil motor (VCM) extracted from a hard disk drive. The proposed design allows the integration of different element types as beams and masses. The dynamic excitations in the system produce a pendular motion carried out by a hybrid arm (rigid-flexible) that generates energy with the rotations (with a coil) and the beam strains (with a piezoelectric material). The electrical assessment was performed through different working modes classified as inductive, inductive with magnetic instabilities, and piezo-inductive. The instabilities in the harvester refer to external forces induced by two magnets that repel each other. The first two inductive configurations were designed as a function of three parameters (length, mass, instability angle) to debug these using the maximum output voltage. The selected experiments were conducted in a piezo-inductive configuration. The results showed two effects on the output voltage—the first one is related to a system without resonances (higher broadband), and the second effect is associated with a multi-resonant system. As a final conclusion, it is pointed out that the electrical performance can be improved with the magnetic instabilities since these considerably amplified the output voltages. Full article

A large number of permanent magnet synchronous motors (PMSMs) are used to drive coal conveyer belts in coal enterprises. Sensorless energy conservation control has important economic value for these enterprises. The key problem of sensorless energy conservation control for PMSMs is how to decompose the stator current through estimating the rotor position and speed accurately. Then a double closed loop control for stator current and speed is formed to make the stator current drive the motor as an entire torque current. In this paper, the proposed startup estimation algorithm can utilize the current model of PMSM as reference model to estimate the rotor speed and position in the startup stages. It is not dependent on the back electromotive force (EMF) which is used by the general estimation algorithm. However, the resistance will change with the temperature shift of stator windings, and these changes will cause the reference current model to be inaccurate and influence the rotor speed and position estimation precision. Thus, startup estimation algorithm switches to the proposed operation estimation algorithm which is based on the robust sliding mode theory and is not dependent on the motor parameters. The advantages of startup estimation algorithm and operation estimation algorithm are combined to form a hybrid observer. This hybrid observer realizes the accurate estimation of the rotor speed and position from start-up to operation. The stator current is precisely decomposed. The excitation current is controlled to 0. Meanwhile, the double closed-loop control of current and speed is achieved. The stator current is as entire torque current to drive motor. The closed-loop control, which is based on the proposed rotor position and speed estimation algorithm, achieve the most efficient conversion of electrical energy. Full article

The paper presents a number of advanced solutions on electric machines and machine-based systems for the powertrain of electric vehicles (EVs). Two types of systems are considered, namely the drive systems designated to the EV propulsion and the power split devices utilized in the popular series-parallel hybrid electric vehicle architecture. After reviewing the main requirements for the electric drive systems, the paper illustrates advanced electric machine topologies, including a stator permanent magnet (stator-PM) motor, a hybrid-excitation motor, a flux memory motor and a redundant motor structure. Then, it illustrates advanced electric drive systems, such as the magnetic-geared in-wheel drive and the integrated starter generator (ISG). Finally, three machine-based implementations of the power split devices are expounded, built up around the dual-rotor PM machine, the dual-stator PM brushless machine and the magnetic-geared dual-rotor machine. As a conclusion, the development trends in the field of electric machines and machine-based systems for EVs are summarized. Full article