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Search Results (1,654)

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Keywords = high-temperature oxidation resistance

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17 pages, 2949 KB  
Article
Fabrication of Superhydrophobic Radiative Heat-Dissipating Conductors with Porous Structures and Its Thermal Dissipation Performance
by Bo Li, Jie Bai, Zhengwei Guo, Liuqing Yang, Jin Hu, Xujiang Hua, Tao Zhu and Yuan Yuan
Coatings 2026, 16(7), 748; https://doi.org/10.3390/coatings16070748 (registering DOI) - 24 Jun 2026
Abstract
Enhancing the ampacity of existing overhead transmission conductors through surface heat-dissipation regulation is important for grid capacity expansion. Herein, a superhydrophobic radiative heat-dissipating conductor was fabricated by combining phosphoric acid anodization with low-surface-energy modification. Porous anodic aluminum oxide (AAO) layers were in situ [...] Read more.
Enhancing the ampacity of existing overhead transmission conductors through surface heat-dissipation regulation is important for grid capacity expansion. Herein, a superhydrophobic radiative heat-dissipating conductor was fabricated by combining phosphoric acid anodization with low-surface-energy modification. Porous anodic aluminum oxide (AAO) layers were in situ constructed on ACSR conductors under different anodizing current densities and oxidation times, followed by modification with hexadecyltrimethoxysilane or 1H,1H,2H,2H-perfluorodecyltrimethoxysilane to obtain H-AAO and F-AAO conductors, respectively. The surface morphology, optical properties, wettability, electrical resistance, current-induced temperature rise, and aging stability were systematically evaluated. The porous AAO layer enhanced the broadband infrared emissivity of the conductor surface while maintaining relatively high solar-band reflectance. The F-AAO conductor exhibited a water contact angle of 164.9° and a sliding angle of 1.8°, confirming excellent super-hydrophobicity. At 450 A, the steady-state temperature of the F-AAO conductor decreased from 106.85 °C for the Bare conductor to 75.34 °C. Under a 70 °C temperature limit, the allowable current increased from 343.58 to 431.57 A, corresponding to a 25.6% enhancement. Moreover, the F-AAO conductor retained stable heat-dissipation performance after 28 days of thermal aging. These findings demonstrate that anodization-assisted surface engineering is a feasible strategy for improving radiative heat dissipation, environmental adaptability, and current-carrying performance of overhead transmission conductors. Full article
(This article belongs to the Special Issue Durability of Transmission Lines)
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25 pages, 3780 KB  
Article
Non-Targeted Metabolomic Analyses Provide Insights into Exogenous Trehalose-Mediated Heat Stress Tolerance in Tea Plants (Camellia sinensis L.)
by Xiaohui Chen, Ziwei Zhou, Fang Wang, Chufei Liu, Rongzhao Lin and Shizhong Zheng
Plants 2026, 15(13), 1938; https://doi.org/10.3390/plants15131938 (registering DOI) - 23 Jun 2026
Abstract
Global warming exacerbates high-temperature stress, disturbing the growth, metabolic homeostasis and quality formation of tea plants (Camellia sinensis L.). Trehalose, a multifunctional osmolyte, can enhance abiotic stress tolerance, but its systematic metabolic mechanism against heat damage in tea remains unclear. Here, we [...] Read more.
Global warming exacerbates high-temperature stress, disturbing the growth, metabolic homeostasis and quality formation of tea plants (Camellia sinensis L.). Trehalose, a multifunctional osmolyte, can enhance abiotic stress tolerance, but its systematic metabolic mechanism against heat damage in tea remains unclear. Here, we applied integrated gas chromatography–mass spectrometry (GC-MS) and liquid chromatography–mass spectrometry (LC-MS) non-targeted metabolomics to compare control (CK), heat-stressed (T), and trehalose-treated heat-stressed (TT) tea leaves. We identified 163 differential volatile metabolites in GC-MS and 1619 differential non-volatile metabolites in LC-MS. Metabolite classification showed that organic oxygen compounds dominated differential volatile metabolites, while lipids and lipid-like molecules dominated differential non-volatile metabolites. The Kyoto Encyclopedia of Genes and Genomes enrichment showed that alanine, aspartate and glutamate metabolism, arginine biosynthesis, aminoacyl-tRNA biosynthesis, and flavone and flavonol biosynthesis were core shared pathways. Quantitatively, exogenous trehalose under heat stress significantly increased carbohydrate accumulation, restored lipid homeostasis, and elevated alanine, arginine, and related intermediates, thereby maintaining carbon–nitrogen balance. Trehalose also remodeled the amino acid substrate pool for aminoacyl-tRNA biosynthesis. In flavonoid metabolism, trehalose enhanced high-antioxidant flavonoid aglycones while reducing most glycosides and inhibiting excessive hydroxylation of flavonols. Although total flavonoid content decreased in TT relative to T, this reflected alleviated oxidative damage and reduced dependence on flavonoid-based defense. Combined with total amino acid and flavonoid quantifications, we conclude that exogenous trehalose enhances tea plant thermotolerance by coordinately regulating primary amino acid metabolism and secondary flavonoid metabolism. These findings provide a theoretical basis for using trehalose in heat-resistance cultivation and quality improvement of tea plants. Full article
(This article belongs to the Section Plant Response to Abiotic Stress and Climate Change)
36 pages, 3032 KB  
Review
Physical and Rheological Properties of Bitumen Modified with Biochar
by Nuha S. Mashaan, Suneth Sirinatha and Chathurika Dassanayake
J. Exp. Theor. Anal. 2026, 4(3), 23; https://doi.org/10.3390/jeta4030023 (registering DOI) - 23 Jun 2026
Abstract
The integration of biochar into asphalt binders represents a significant advancement toward global sustainability in pavement engineering. Produced through biomass pyrolysis, biochar enables the valorization of agricultural and industrial waste while reducing dependence on petroleum-derived binder constituents. This review critically synthesizes current research [...] Read more.
The integration of biochar into asphalt binders represents a significant advancement toward global sustainability in pavement engineering. Produced through biomass pyrolysis, biochar enables the valorization of agricultural and industrial waste while reducing dependence on petroleum-derived binder constituents. This review critically synthesizes current research regarding the impact of biochar on the physical, rheological, and aging performance of bitumen. The evidence consistently shows that biochar improves binder stiffness, raises softening points, and strengthens rutting resistance at elevated temperatures, largely due to its porous microstructure and high carbon content. Biochar-modified binders also exhibit enhanced aging resistance through the adsorption of volatile light fractions. These improvements are primarily ascribed to the carbonaceous composition and high porosity of the biochar particles. However, systemic challenges, including phase stability at high concentrations, long-term oxidative aging, and a lack of standardized characterization protocols, hinder widespread implementation. By identifying consistent findings, contradictions, and critical research gaps across the literature, this review provides a consolidated foundation to guide the transition of biochar-modified bitumen from laboratory investigation to large-scale pavement infrastructure applications. Full article
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13 pages, 1442 KB  
Article
New Layered Ruddlesden−Popper Oxides La2Sr(Fe,Ga)2O7 for Solid Oxide Cells
by Ekaterina Antonova, Egor Gordeev, Anna Khodimchuk, Viktor Tsvinkinberg, Anastasia Kholina and Denis Osinkin
Inorganics 2026, 14(7), 169; https://doi.org/10.3390/inorganics14070169 (registering DOI) - 23 Jun 2026
Abstract
In this study, we report the results of the structural characterization and electrochemical evaluation of novel cobalt-free layered Ruddlesden–Popper (RP) oxides, La2SrFe2O7−δ and La2SrFe1.8Ga0.2O7−δ, as electrode materials for intermediate-temperature solid [...] Read more.
In this study, we report the results of the structural characterization and electrochemical evaluation of novel cobalt-free layered Ruddlesden–Popper (RP) oxides, La2SrFe2O7−δ and La2SrFe1.8Ga0.2O7−δ, as electrode materials for intermediate-temperature solid oxide cells. X-ray diffraction confirmed the formation of RP phases and phase stability after reducing treatment. The materials showed compatible thermal expansion behavior, with slightly lower thermal expansion coefficients for the Ga-doped composition. Oxygen pressure relaxation measurements demonstrated that the oxygen surface exchange coefficient increases with temperature and pO2, while Ga substitution slightly reduces the O2/oxide exchange rate, which may be associated with a lower concentration of oxygen vacancies. The electrical conductivity in air was higher for La2SrFe2O7−δ than for the Ga-doped sample, while both compositions showed much lower conductivity under reducing conditions. Symmetrical cell impedance spectroscopy showed high polarization resistance for the electrodes, which was substantially reduced by applying a Ag current collector (0.43 Ω cm2 for La2SrFe2O7−δ and 0.73 Ω cm2 for La2SrFe1.8Ga0.2O7−δ at 800 °C), consistent with the limited electronic conductivity of the oxide layers. Overall, both oxides exhibit structural stability, acceptable thermomechanical compatibility, and measurable oxygen exchange activity, making them promising candidates for further development as cobalt-free electrodes in solid oxide cells. Full article
(This article belongs to the Special Issue Advances in Solid Oxide Cells (SOCs))
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38 pages, 7967 KB  
Review
N-Type Metal Oxide Semiconductor Hydrogen Sensors: Mechanisms, Materials Design, and Interface Engineering Strategies
by Daewoong Jung
Nanomaterials 2026, 16(12), 762; https://doi.org/10.3390/nano16120762 - 17 Jun 2026
Viewed by 309
Abstract
Hydrogen is a promising clean-energy carrier, but its low ignition energy, high diffusivity, and wide flammability range demand reliable leak detection. Chemiresistive sensors based on n-type metal oxide semiconductors are attractive owing to their simple architecture, low cost, large resistance modulation, thermal robustness, [...] Read more.
Hydrogen is a promising clean-energy carrier, but its low ignition energy, high diffusivity, and wide flammability range demand reliable leak detection. Chemiresistive sensors based on n-type metal oxide semiconductors are attractive owing to their simple architecture, low cost, large resistance modulation, thermal robustness, and compatibility with miniaturized devices. This review focuses on n-type metal oxide semiconductor nanomaterials for hydrogen sensing, particularly ZnO, SnO2, In2O3, WO3, TiO2, and related mixed oxides. The fundamental sensing mechanisms are examined, including oxygen chemisorption, electron-depletion-layer modulation, grain-boundary barrier control, catalytic hydrogen spillover, and hydrogen-induced surface reduction or metallization, together with the way these mechanisms compete and cooperate under different operating conditions. Recent performance-enhancement strategies are organized around morphology and porosity control, noble-metal sensitization, defect and dopant engineering, n–n heterojunctions, molecular sieving, and low-temperature activation. Density functional theory is discussed as a design tool for evaluating adsorption energetics, vacancy formation, work-function shifts, band alignment, and interfacial charge transfer, along with its current limitations for modeling humid surfaces. Finally, key challenges and future directions, including humidity tolerance, standardized reporting, device integration, and emerging materials, are summarized to guide the development of high-performance hydrogen sensors. Full article
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14 pages, 5945 KB  
Article
Effect of Sintering Temperature on Protective Oxide Formation and Corrosion Resistance of Ti-6Al-4V in Na2SO4–NaCl Salt Mixtures
by Sakthivel Rajan K, NarendraKumar Uttamchand and A. Raja Annamalai
Corros. Mater. Degrad. 2026, 7(2), 38; https://doi.org/10.3390/cmd7020038 - 17 Jun 2026
Viewed by 166
Abstract
This study investigates the effect of sintering temperature on the hot-corrosion behavior of Ti-6Al-4V alloy in a molten salt environment. Samples were sintered at 800 °C, 900 °C, 1000 °C and 1100 °C, then exposed to the Na2SO4—25%NaCl for [...] Read more.
This study investigates the effect of sintering temperature on the hot-corrosion behavior of Ti-6Al-4V alloy in a molten salt environment. Samples were sintered at 800 °C, 900 °C, 1000 °C and 1100 °C, then exposed to the Na2SO4—25%NaCl for 300 h at 650 °C. The corrosion kinetics were evaluated by measuring the mass change in the specimens, and the results were correlated with their corresponding corrosion rates. The results show that the sintering temperature drives corrosion kinetics by influencing the sample density and grain size. The sample sintered at 900 °C shows a low corrosion rate due to its refined microstructure. This refined microstructure provides a high grain boundary density, which serves as a diffusion path and enables the formation of a dense, protective Al2O3–TiO2 layer, as confirmed by XPS. In contrast, the sample sintered at 800 °C exhibits high porosity, resulting in an initial weight loss due to molten-salt penetration and evaporation of volatile metal chlorides. The samples sintered at 1000 °C and 1100 °C exhibit coarsened grains, leading to a thicker, brittle oxide layer and severe delamination, which in turn result in high corrosion rates. The results show that optimizing the sintering temperature to around 900 °C would enhance hot-corrosion resistance in salt-contaminated environments. Full article
(This article belongs to the Special Issue High-Temperature Corrosion and Protection)
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14 pages, 23670 KB  
Article
Synthesis of Carbon Nanomaterial from Coke and Preparation of Copper Oxide-Based Composite
by Zhanar Assirbayeva, Zhazira Mukatayeva, Nurgul Shadin, Yerbol Tileuberdi, Qiang Zeng, Aigul Nurakhmetova, Khanat Dyussebayev, Klara Sarsekova and Yrysgul Bakytkarim
Molecules 2026, 31(12), 2129; https://doi.org/10.3390/molecules31122129 - 17 Jun 2026
Viewed by 166
Abstract
The development of low-cost and highly sensitive electrochemical sensing platforms for pesticide monitoring has attracted significant attention in recent years. In this study, coke-derived carbon (CDC) was successfully synthesized from petroleum coke through high-temperature carbonization under a nitrogen atmosphere. Subsequently, a CDC@CuO-NP nanocomposite [...] Read more.
The development of low-cost and highly sensitive electrochemical sensing platforms for pesticide monitoring has attracted significant attention in recent years. In this study, coke-derived carbon (CDC) was successfully synthesized from petroleum coke through high-temperature carbonization under a nitrogen atmosphere. Subsequently, a CDC@CuO-NP nanocomposite was fabricated by depositing copper oxide nanoparticles onto the CDC matrix. The morphology, structure, and elemental composition of the synthesized materials were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy-dispersive X-ray spectroscopy (EDS), and elemental mapping analyses, confirming the successful formation of the composite and the uniform distribution of CuO nanostructures on the carbon surface. Electrochemical characterization demonstrated that the incorporation of CuO significantly enhanced the electrochemical performance of CDC by increasing the electroactive surface area and facilitating electron transfer. The CDC@CuO-NP-modified glassy carbon electrode was applied for the electrochemical detection of dichlorvos (DDVP) using electrochemical impedance spectroscopy (EIS). The sensor exhibited a concentration-dependent increase in charge-transfer resistance and showed a linear response in the concentration range of 247–3770 nM, with the regression equation y = 47.1458C + 111.8162 and a correlation coefficient of R2 = 0.9832. The developed sensor achieved a low limit of detection (LOD) of 2.3 nM, demonstrating high sensitivity toward DDVP. These results indicate that the CDC@CuO-NP nanocomposite is a promising, low-cost, and efficient electrode material for the sensitive determination of organophosphorus pesticides and has considerable potential for environmental monitoring and food safety applications. Full article
(This article belongs to the Special Issue 30th Anniversary of Molecules—Recent Advances in Electrochemistry)
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18 pages, 21572 KB  
Article
Effect of Al on the Isothermal Oxidation Behavior of a Ti70Zr20Ta10 Shape Memory Alloy at 900 °C
by Xiaolong Pang, Ailian Liu, Lei Liang, Jiawen Xu, Zhaiping Yang and Cundi Han
Materials 2026, 19(12), 2589; https://doi.org/10.3390/ma19122589 - 16 Jun 2026
Viewed by 219
Abstract
Ti70Zr20Ta10 alloy is a β-titanium based shape memory alloy with a high martensitic transformation temperature and large recoverable strain. It is thought to be to develop into a new generation of high-performance high-temperature shape [...] Read more.
Ti70Zr20Ta10 alloy is a β-titanium based shape memory alloy with a high martensitic transformation temperature and large recoverable strain. It is thought to be to develop into a new generation of high-performance high-temperature shape memory alloy materials. By partially replacing the Ta element in the Ti70Zr20Ta10 alloy with Al, Ti-Zr-Ta-Al alloys with different Al contents were prepared. In this study, isothermal oxidation tests at 900 °C were conducted on Ti-Zr-Ta-Al alloys with different Al contents to investigate the effect of Al content on the high-temperature oxidation behavior of the Ti70Zr20Ta10 alloy. The results show that the isothermal oxidation kinetics curves of Ti70Zr20Ta10xAlx (x = 0, 0.5, 1, 3 at.%) at 900 °C all follow a parabolic law. The oxide films formed on the alloy surface are mainly composed of TiO2, Ta2O5 and (Ti,Zr)O2. However, the surface of the oxide films is relatively rough. The films are not dense and there are pores and cracks, leading to spallation during the oxidation process. After the addition of Al, the high-temperature oxidation resistance of the Ti-Zr-Ta alloy is improved. When the Al content is 1 at.%, Ti70Zr20Ta9Al1 exhibits the best high-temperature oxidation resistance. Full article
(This article belongs to the Section Metals and Alloys)
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15 pages, 24493 KB  
Article
Development and Optimization of Dense Vertically Cracked Gd2Zr2O7/8YSZ Bilayer Coatings for Improved Thermal Cycling Life
by Dianying Chen, Brian Keyes and Chris Dambra
Coatings 2026, 16(6), 717; https://doi.org/10.3390/coatings16060717 - 16 Jun 2026
Viewed by 218
Abstract
Advanced thermal barrier coatings (TBCs) are essential for improving the efficiency and performance of gas turbine engines. Increasing engine operating temperatures and harsh service environments are pushing the current industry-standard 8 wt% yttria-stabilized zirconia (8YSZ) to its performance limits. High-rare-earth-oxide zirconates, such as [...] Read more.
Advanced thermal barrier coatings (TBCs) are essential for improving the efficiency and performance of gas turbine engines. Increasing engine operating temperatures and harsh service environments are pushing the current industry-standard 8 wt% yttria-stabilized zirconia (8YSZ) to its performance limits. High-rare-earth-oxide zirconates, such as Gd2Zr2O7, have emerged as promising materials for next-generation engines due to their excellent high-temperature phase stability, lower thermal conductivity, and enhanced resistance to CMAS attack. In this work, dense vertically cracked (DVC) Gd2Zr2O7/8YSZ bilayer coatings were developed using the air plasma spray (APS) process. Two approaches were employed for deposition of the NiCrAlYHfSi bond coat: (i) high-velocity oxygen fuel (HVOF), and (ii) APS flash-coated HVOF NiCrAlYHfSi bond coat. The durability of DVC TBC systems with the two bond coat types was evaluated by furnace cycling test (FCT) at 1125 °C. The TBC system with an APS flash-coated HVOF bond coat exhibited an FCT lifetime approximately twice that of the system with the HVOF bond coat alone. The improvement is primarily attributed to the higher surface roughness of the APS flash-coated bond coat, which enhances resistance to crack initiation, propagation, and linkage, thereby extending thermal cycling life. Full article
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18 pages, 3409 KB  
Article
Rescaling Capacity and Power Rating of Spent LIB for Second-Life Application
by Ote Amuta and Julia Kowal
Batteries 2026, 12(6), 214; https://doi.org/10.3390/batteries12060214 - 12 Jun 2026
Viewed by 167
Abstract
The adoption of lithium-ion batteries (LIBs) as secondary rechargeable batteries across many industries, including consumer electronics, electromobility, industrial tools, and electrical energy storage, is on the rise. As lithium-ion batteries approach the end of their life, there is a need to assess them [...] Read more.
The adoption of lithium-ion batteries (LIBs) as secondary rechargeable batteries across many industries, including consumer electronics, electromobility, industrial tools, and electrical energy storage, is on the rise. As lithium-ion batteries approach the end of their life, there is a need to assess them for the possibility of a secondary application or reuse for a less demanding application. The extra connections of individual cells, BMS, temperature sensors, and other components to form a compact battery pack pose a challenge for second-life assessment, which usually prefers to separate individual cells for testing before discarding very bad cells for recycling and grading cells with substantive capacity based on their remaining capacity. This is a high cost for the second-life assessment. This work seeks to investigate an approach that avoids dismantling the battery pack into individual modules, cells, and BMS by including a BMS feature that allows the capacity and power ratings to be rescaled onboard after its first use. A set of cells with different chemistries was used in this work: a nickel–cobalt–aluminium oxide cathode with a silicon-doped graphite anode (NCA-GS), a nickel–cobalt–aluminium oxide cathode and graphite, and a lithium–nickel–manganese–cobalt oxide (NMC) cathode with a graphite anode (NMC-G) with various ageing states and behaviours. Their internal resistance and capacity at the beginning and end of life were compared. The scaling factor was obtained by finding the square root of the ratio of the internal resistance at EOL to that at BOL. With the current obtained by multiplying the cycling current rate by the rescaling factor, the surface temperature profile of the aged cells during cycling became the same as the temperature at the beginning of life. The relaxation voltage after discharge to 0% SOC and charge to 100% SOC was used to set the low and high cut-off voltages, respectively. This contributed significantly to reduced ageing and to a lower temperature rise in the spent cells. This set the stage for rescaling or derating battery systems without separating the individual cells, which is a huge cost for second-life use of lithium-ion batteries. BMS can be designed with configurable voltage and current limits, so that when repurposed for a second life, only a simple configuration or firmware update may be necessary. Full article
(This article belongs to the Special Issue Second-Life Batteries: Challenges and Opportunities)
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23 pages, 39702 KB  
Article
Long-Term Steam Oxidation and Microstructural Evolution of Sanicro 25 Steel After 30,000 h at 700 °C
by Grzegorz Cempura
Materials 2026, 19(12), 2514; https://doi.org/10.3390/ma19122514 - 11 Jun 2026
Viewed by 293
Abstract
This study investigates the oxidation behavior and microstructural evolution of Sanicro 25 steel (X7NiCrWCuCoNb25-23-3-3-2) after long-term exposure to water vapor at 700 °C for 30,000 h. Particular attention was paid to the relationship between protective oxide-scale formation, chromium depletion in the near-surface region, [...] Read more.
This study investigates the oxidation behavior and microstructural evolution of Sanicro 25 steel (X7NiCrWCuCoNb25-23-3-3-2) after long-term exposure to water vapor at 700 °C for 30,000 h. Particular attention was paid to the relationship between protective oxide-scale formation, chromium depletion in the near-surface region, and the possible changes in secondary-phase stability in the steel substrate. FIB-SEM tomography was applied to characterize the oxide scale and the underlying affected zone, enabling three-dimensional visualization of oxide morphology, interfacial voids, and microstructural reconstruction beneath the scale. Long-term exposure resulted in the formation of a continuous Cr-rich oxide scale with a thickness of approximately 2.6 µm and local Mn enrichment. The scale exhibited a complex multilayered morphology, consisting of outer Cr-rich oxide crystallites, fine-grained chromium oxides, and an inner heterogeneous Mn-enriched region, suggesting the possible formation of mixed spinel-type oxides. Si-enriched regions were observed near the oxide/metal interface; however, no continuous Si oxide layer was detected. Despite the presence of interfacial voids, no scale spallation was observed in the investigated regions. SEM-EDX analysis revealed a chromium-depleted subsurface zone extending to approximately 6.5 µm below the oxide scale. CALPHAD calculations suggest that local chromium depletion may reduce the thermodynamic stability of Cr-rich M23C6 carbides and the Nb–Cr–N-type Z phase. This possible reduction in phase stability may contribute to the formation of a precipitate-depleted region and local microstructural reconstruction beneath the oxide scale. In the bulk region, where oxidation effects were negligible, the microstructure consisted of an austenitic matrix containing M23C6 carbides, σ phase, Cr–Ni–Fe nitride with an A13-type structure, ε-Cu precipitates, Z phase, and W-rich Cu-containing TCP precipitates. The simulations further suggest that most secondary phases form during the early stage of annealing, whereas prolonged exposure is dominated by diffusion-controlled coarsening. Overall, Sanicro 25 shows good resistance to long-term steam oxidation at 700 °C due to the formation of a continuous Cr-rich protective scale. However, this protection is accompanied by chromium depletion and local near-surface microstructural changes, which should be considered when assessing the long-term stability and service performance of this steel under high-temperature steam conditions. Full article
(This article belongs to the Section Metals and Alloys)
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12 pages, 10447 KB  
Article
Tribological Behavior of Superhard TiAlSiCN Coatings Deposited by Combined HiPIMS with PDCMS
by Yixiang Ou, Yue Zhang, Yi Feng, Xiaopan Wu, Kesheng Wang, Zhiqiang Che, Wenping Yuan, Haoqi Wang, Qili Jiang, Li Hou, Peng’an Zong, Feiqiang Li and Hua Liu
Coatings 2026, 16(6), 688; https://doi.org/10.3390/coatings16060688 - 10 Jun 2026
Viewed by 243
Abstract
Applying functional hard protective coatings with friction-reducing and wear-resistant properties to optimize mechanical surfaces and interfaces can significantly enhance the reliability of operating components under extreme conditions and extend their service life. However, the difference of coating preparation technology often leads to great [...] Read more.
Applying functional hard protective coatings with friction-reducing and wear-resistant properties to optimize mechanical surfaces and interfaces can significantly enhance the reliability of operating components under extreme conditions and extend their service life. However, the difference of coating preparation technology often leads to great uncertainty in the improvement of the performance and lifetime of functional hard protective coatings. Hence, in this work, TiAlSiCN coatings were deposited at the substrate temperature of 300 °C by varying the C target power from 0 to 900 W using combined high-power impulse magnetron sputtering and pulsed DC magnetron sputtering. The TiAlSiCN coatings deposited at a C target power of 500 W containing the mixed phase of nc-TiAl(C)N, a-Si3N4 and a-C exhibit a simultaneous superhardness of 43.5 GPa and favorable toughness, benefiting from the fully dense microstructure and high surface integrity. The superhard TiAlSiCN coatings show excellent friction-reducing and wear-resistant properties with a low friction coefficient of about 0.1 and specific wear rate of 2.78 × 10−7 mm3·N−1·m−1 under dry reciprocating friction and wear tests. The improved friction and wear performance of TiAlSiCN coatings are mainly attributed to the increased cracking resistance and oxide-based films covering the superhard surface/interface. Full article
(This article belongs to the Section Tribology)
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32 pages, 3182 KB  
Article
Random-Drift Nonlinear Wiener Modeling of Contact Resistance Degradation in Automotive Airbag Electrical Connectors
by Jiayin Zhou, Liqiang Zhong, Dongkang Wang, Wenqiang Zhao and Wenhua Chen
Electronics 2026, 15(12), 2556; https://doi.org/10.3390/electronics15122556 - 9 Jun 2026
Viewed by 243
Abstract
The contact performance of automotive airbag electrical connectors directly affects the stable conduction of the initiator circuit, yet sufficient failure data are difficult to obtain for such long-life safety-critical components. This study develops a degradation model for connectors with stainless-steel pins, beryllium-bronze sockets, [...] Read more.
The contact performance of automotive airbag electrical connectors directly affects the stable conduction of the initiator circuit, yet sufficient failure data are difficult to obtain for such long-life safety-critical components. This study develops a degradation model for connectors with stainless-steel pins, beryllium-bronze sockets, and Ni/Au composite coatings, using the contact resistance increment as the degradation measure. Considering the accumulation of oxidation corrosion products under thermal stress, as well as the local film rupture and re-oxidation induced by fretting wear under combined temperature-vibration stress, a nonlinear time scale tα is introduced to describe the nonlinear growth of contact resistance. A random-drift nonlinear Wiener process is then constructed: the diffusion term represents local fluctuations within each sample trajectory, while the random drift rate captures growth-rate differences among samples. Parameter estimation was performed using degradation data obtained from 160 °C high-temperature and 160 °C temperature-vibration accelerated degradation tests. The estimation results show that the stress-class-specific time-scale model better reflects the different degradation mechanisms than a common time-scale model, and that the temperature-vibration group exhibits higher resistance growth and stronger trajectory fluctuations. Model diagnostics support the description of the main increment distribution and sample-to-sample differences, while EDS and XPS results provide supplementary evidence for oxidation-related surface composition changes and coating-state evolution. Full article
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23 pages, 12799 KB  
Article
Study on the Rheological Properties and Composition of SBS-Modified Bitumen in Xinjiang Under Short-Term Thermal-Oxidative and Long-Term Oxidative Pressure Aging
by Yingchun Yin, Wengui Zhang, Wei Wan, Yile Chen and Zunqing Liu
Infrastructures 2026, 11(6), 193; https://doi.org/10.3390/infrastructures11060193 - 7 Jun 2026
Viewed by 250
Abstract
To investigate the rheological properties and compositional changes in SBS-modified bitumen under different aging conditions in the unique environmental conditions of the Xinjiang region, this study selected a local 70# base bitumen from Xinjiang and prepared modified bitumen by adding 4.0%, 4.5%, and [...] Read more.
To investigate the rheological properties and compositional changes in SBS-modified bitumen under different aging conditions in the unique environmental conditions of the Xinjiang region, this study selected a local 70# base bitumen from Xinjiang and prepared modified bitumen by adding 4.0%, 4.5%, and 5.0% SBS modifier, respectively. RTFOT and PAV were used to simulate the short-term thermal-oxidative aging and long-term oxidative pressure aging processes of the bitumen samples, respectively. The three key indicators and dynamic rheological properties of the bitumen were tested for the original sample, as well as before and after short-term thermal-oxidative aging and long-term oxidative pressure aging. Thin-layer chromatography/flame ionization detection (TLC/FID) was used to analyze the migration patterns of the samples’ chemical components, and a random forest model was employed to establish a quantitative mapping between the four components of the modified bitumen and the rutting factor over a wide temperature range. The results indicate that aging weakens the improvement effect of SBS on the high-temperature performance of bitumen. However, 4.5% SBS-modified bitumen subjected to long-term oxidative pressure aging still maintains the best high- and low-temperature performance, elastic recovery capacity, and fatigue resistance compared to other dosage levels. It also has the highest bitumen content, which verifies the high-temperature performance of this dosage at the component level. Therefore, the optimal SBS dosage is recommended to be 4.5%. Notably, as the SBS content increases, it significantly regulates the increase in heavy fraction content during the aging process, while the decrease in light fraction content is not significantly affected by the content. Based on the random forest algorithm, a mapping relationship between fractions and properties under fully aged conditions was established. This study provides a theoretical basis for research on the modification and aging mechanisms of Xinjiang bitumen. Full article
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33 pages, 8120 KB  
Review
A Review on the Evolution of Thermal and Environmental Barrier Coating Systems and Their High-Temperature Degradation Mechanisms in Advanced Aero-Engines
by Saijun Ren, Yukang Sun, Han Yan, Xuyang Zhang, Yiwang Bao and Kuilin Lv
Materials 2026, 19(11), 2413; https://doi.org/10.3390/ma19112413 - 5 Jun 2026
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Abstract
With the continuous advancement of thrust-to-weight ratios in modern aero-engines, turbine inlet temperatures have reached levels that far exceed the thermal endurance limits of conventional superalloys and emerging ceramic matrix composites (CMCs). Consequently, thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs) have [...] Read more.
With the continuous advancement of thrust-to-weight ratios in modern aero-engines, turbine inlet temperatures have reached levels that far exceed the thermal endurance limits of conventional superalloys and emerging ceramic matrix composites (CMCs). Consequently, thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs) have become indispensable multifunctional systems for hot-section component protection. This review systematically delineates the evolutionary trajectory of TBC/EBC systems, transitioning from traditional yttria-stabilized zirconia (YSZ) and simple silicates to advanced multi-rare-earth-doped oxides, A2B2O7 pyrochlore structures, and high-entropy ceramic systems. A critical comparative assessment is provided regarding their phase stability, thermal-physical properties, and durability challenges above 1200 °C. Furthermore, this paper provides an in-depth analysis of high-temperature degradation mechanisms, focusing on the thermochemical and thermomechanical interactions under calcium-magnesium-alumino-silicate (CMAS) attack, water-oxygen corrosion, and molten salt infiltration. By synthesizing current research gaps, we highlight the trade-offs between low thermal conductivity, high toughness, and environmental resistance. Finally, a strategic roadmap for next-generation coatings is proposed, emphasizing the integration of high-entropy material design, multi-scale structural optimization, and AI-driven life prediction models to meet the stringent reliability requirements of future propulsion systems. Full article
(This article belongs to the Special Issue Advances in High-Temperature Ceramic Matrix Composites and Coatings)
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