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Search Results (2,883)

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Keywords = high-strength concrete

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19 pages, 3032 KiB  
Review
The Microstructure and Modification of the Interfacial Transition Zone in Lightweight Aggregate Concrete: A Review
by Jian Zhou, Yiding Dong, Tong Qiu, Jiaojiao Lv, Peng Guo and Xi Liu
Buildings 2025, 15(15), 2784; https://doi.org/10.3390/buildings15152784 - 6 Aug 2025
Abstract
The interfacial transition zone (ITZ) significantly influences the mechanical properties and durability of lightweight aggregate concrete (LWAC), yet existing research on the ITZ in LWAC remains fragmented due to varied characterization techniques, inconsistent definitions of ITZ thickness and porosity, and the absence of [...] Read more.
The interfacial transition zone (ITZ) significantly influences the mechanical properties and durability of lightweight aggregate concrete (LWAC), yet existing research on the ITZ in LWAC remains fragmented due to varied characterization techniques, inconsistent definitions of ITZ thickness and porosity, and the absence of standardized performance metrics. This review focuses primarily on structural LWAC produced with artificial and natural lightweight aggregates, with intended applications in high-performance civil engineering structures. This review systematically analyzes the microstructure, composition, and physical properties of the ITZ, including porosity, microhardness, and hydration product distribution. Quantitative data from recent studies are highlighted—for instance, incorporating 3% nano-silica increased ITZ bond strength by 134.12% at 3 days and 108.54% at 28 days, while using 10% metakaolin enhanced 28-day compressive strength by 24.6% and reduced chloride diffusion by 81.9%. The review categorizes current ITZ enhancement strategies such as mineral admixtures, nanomaterials, surface coatings, and aggregate pretreatment methods, evaluating their mechanisms, effectiveness, and limitations. By identifying key trends and research gaps—particularly the lack of predictive models and standardized characterization methods—this review aims to synthesize key findings and identify knowledge gaps to support future material design in LWAC. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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24 pages, 1604 KiB  
Article
Assessment of Low-Cost Sensors in Early-Age Concrete: Laboratory Testing and Industrial Applications
by Rocío Porras, Behnam Mobaraki, Zhenquan Liu, Thayré Muñoz, Fidel Lozano and José A. Lozano
Appl. Sci. 2025, 15(15), 8701; https://doi.org/10.3390/app15158701 (registering DOI) - 6 Aug 2025
Abstract
Concrete is an essential material in the construction industry due to its strength and versatility. However, its quality can be compromised by environmental factors during its fresh and early-age states. To address this vulnerability, various sensors have been implemented to monitor critical parameters. [...] Read more.
Concrete is an essential material in the construction industry due to its strength and versatility. However, its quality can be compromised by environmental factors during its fresh and early-age states. To address this vulnerability, various sensors have been implemented to monitor critical parameters. While high-precision sensors (e.g., piezoelectric and fiber optic) offer accurate measurements, their cost and fragility limit their widespread use in construction environments. In response, this study proposes a cost-effective, Arduino-based wireless monitoring system to track temperature and humidity in fresh and early-age concrete elements. The system was validated through laboratory tests on cylindrical specimens and industrial applications on self-compacting concrete New Jersey barriers. The sensors recorded temperature variations between 15 °C and 35 °C and relative humidity from 100% down to 45%, depending on environmental exposure. In situ monitoring confirmed the system’s ability to detect thermal gradients and evaporation dynamics during curing. Additionally, the presence of embedded sensors caused a tensile strength reduction of up to 37.5% in small specimens, highlighting the importance of sensor placement. The proposed solution demonstrates potential for improving quality control and curing management in precast concrete production with low-cost devices. Full article
25 pages, 6471 KiB  
Article
Rheological Evaluation of Ultra-High-Performance Concrete as a Rehabilitation Alternative for Pavement Overlays
by Hermes Vacca, Yezid A. Alvarado, Daniel M. Ruiz and Andres M. Nuñez
Materials 2025, 18(15), 3700; https://doi.org/10.3390/ma18153700 - 6 Aug 2025
Abstract
This study evaluates the rheological behavior and mechanical performance of Ultra-High-Performance Fiber-Reinforced Concrete (UHPFRC) mixes with varying superplasticizer dosages, aiming to optimize their use in pavement rehabilitation overlays on sloped surfaces. A reference self-compacting UHPFRC mix was modified by reducing the superplasticizer-to-binder ratio [...] Read more.
This study evaluates the rheological behavior and mechanical performance of Ultra-High-Performance Fiber-Reinforced Concrete (UHPFRC) mixes with varying superplasticizer dosages, aiming to optimize their use in pavement rehabilitation overlays on sloped surfaces. A reference self-compacting UHPFRC mix was modified by reducing the superplasticizer-to-binder ratio in incremental steps, and the resulting mixes were assessed through rheometry, mini-Slump, and Abrams cone tests. Key rheological parameters—static and dynamic yield stress, plastic viscosity, and thixotropy—were determined using the modified Bingham model. The results showed that reducing superplasticizer content increased yield stress and viscosity, enhancing thixotropic behavior while maintaining ultra-high compressive (≥130 MPa) and flexural strength (≥20 MPa) at 28 days. A predictive model was validated to estimate the critical yield stress needed for overlays on slopes. Among the evaluated formulations, the SP-2 mix met the stability and performance criteria and was successfully tested in a prototype overlay, demonstrating its viability for field application. This research confirms the potential of rheology-tailored UHPFRC as a high-performance solution for durable and stable pavement overlays in demanding geometric conditions. Full article
(This article belongs to the Special Issue Advances in Material Characterization and Pavement Modeling)
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50 pages, 6488 KiB  
Article
A Bio-Inspired Adaptive Probability IVYPSO Algorithm with Adaptive Strategy for Backpropagation Neural Network Optimization in Predicting High-Performance Concrete Strength
by Kaifan Zhang, Xiangyu Li, Songsong Zhang and Shuo Zhang
Biomimetics 2025, 10(8), 515; https://doi.org/10.3390/biomimetics10080515 - 6 Aug 2025
Abstract
Accurately predicting the compressive strength of high-performance concrete (HPC) is critical for ensuring structural integrity and promoting sustainable construction practices. However, HPC exhibits highly complex, nonlinear, and multi-factorial interactions among its constituents (such as cement, aggregates, admixtures, and curing conditions), which pose significant [...] Read more.
Accurately predicting the compressive strength of high-performance concrete (HPC) is critical for ensuring structural integrity and promoting sustainable construction practices. However, HPC exhibits highly complex, nonlinear, and multi-factorial interactions among its constituents (such as cement, aggregates, admixtures, and curing conditions), which pose significant challenges to conventional predictive models. Traditional approaches often fail to adequately capture these intricate relationships, resulting in limited prediction accuracy and poor generalization. Moreover, the high dimensionality and noisy nature of HPC mix data increase the risk of model overfitting and convergence to local optima during optimization. To address these challenges, this study proposes a novel bio-inspired hybrid optimization model, AP-IVYPSO-BP, which is specifically designed to handle the nonlinear and complex nature of HPC strength prediction. The model integrates the ivy algorithm (IVYA) with particle swarm optimization (PSO) and incorporates an adaptive probability strategy based on fitness improvement to dynamically balance global exploration and local exploitation. This design effectively mitigates common issues such as premature convergence, slow convergence speed, and weak robustness in traditional metaheuristic algorithms when applied to complex engineering data. The AP-IVYPSO is employed to optimize the weights and biases of a backpropagation neural network (BPNN), thereby enhancing its predictive accuracy and robustness. The model was trained and validated on a dataset comprising 1,030 HPC mix samples. Experimental results show that AP-IVYPSO-BP significantly outperforms traditional BPNN, PSO-BP, GA-BP, and IVY-BP models across multiple evaluation metrics. Specifically, it achieved an R2 of 0.9542, MAE of 3.0404, and RMSE of 3.7991 on the test set, demonstrating its high accuracy and reliability. These results confirm the potential of the proposed bio-inspired model in the prediction and optimization of concrete strength, offering practical value in civil engineering and materials design. Full article
21 pages, 2480 KiB  
Article
Towards Sustainable Building Materials: An Experimental Investigation into the Effect of Recycled Construction Waste Aggregate on the Properties of High-Performance Concrete
by Radoslav Gandel, Jan Jerabek, Andrea Peknikova, Libor Topolář and Oldrich Sucharda
Buildings 2025, 15(15), 2772; https://doi.org/10.3390/buildings15152772 - 6 Aug 2025
Abstract
This study presents a comparison of the mechanical properties of selected high-performance concrete mixtures, some of which contained a proportion of recycled concrete aggregate (15% or 30%) as a substitute for natural aggregate. A reference mixture without recycled concrete aggregate was used for [...] Read more.
This study presents a comparison of the mechanical properties of selected high-performance concrete mixtures, some of which contained a proportion of recycled concrete aggregate (15% or 30%) as a substitute for natural aggregate. A reference mixture without recycled concrete aggregate was used for comparison. Initially, the properties of concrete containing both the natural and recycled aggregate types were characterized. This was followed by a series of mechanical tests investigating the compressive strength, flexural strength, and chemical resistance (including resistance to de-icing agents and sulfuric acid). The structural performance of reinforced concrete (RC) beams produced from the mixtures was assessed, and surface morphology was evaluated using a digital microscope. The results confirmed that the use of recycled aggregate had a measurable yet limited effect on the properties of hardened concrete. While the compressive strength tended to decrease slightly with an increasing degree of replacement, the flexural strength remained stable in all the mixtures. The tested mixtures demonstrated adequate resistance to de-icing agents and sulfuric acid. Interestingly, specimens subjected to a frost-resistance test showed improved flexural strength, potentially due to ongoing hydration or microcrack healing. In addition, the RC beams with partial aggregate replacement achieved a higher load-bearing capacity compared to the reference beams. The optical surface evaluation method proved to be a valuable tool, complementary to conventional strength testing. This research enhances the current understanding of recycled aggregate concrete and supports its potential for structural applications. Full article
(This article belongs to the Special Issue Constructions in Europe: Current Issues and Future Challenges)
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22 pages, 10739 KiB  
Article
Effects of Natural Seashell Presence on the Engineering Performance of Sea Sand Concrete
by Anuradha Koswaththa, Pasindu Abeyaratne, Samith Buddika, Hiran Yapa and Satheeskumar Navaratnam
Buildings 2025, 15(15), 2751; https://doi.org/10.3390/buildings15152751 - 4 Aug 2025
Viewed by 203
Abstract
Processed sea sand has emerged as a viable alternative to traditional fine aggregates in the Sri Lankan construction industry. Despite its economic and environmental advantages, concerns over residual seashell content have limited its widespread adoption by local contractors. Residual seashell content, typically ranging [...] Read more.
Processed sea sand has emerged as a viable alternative to traditional fine aggregates in the Sri Lankan construction industry. Despite its economic and environmental advantages, concerns over residual seashell content have limited its widespread adoption by local contractors. Residual seashell content, typically ranging from 1% to 3% after processing, has raised concerns about its impact on the performance of concrete. This study systematically investigates the influence of seashell fragments, with a content of up to 5%, on the fresh, mechanical, and durability properties of sea sand concrete and mortar. Experimental results indicate that workability remains stable, with minor variations across the tested range of shell content. Compressive strength remains relatively consistent from 0% to 5% seashells, indicating that seashell content does not significantly impact the strength within this range. Durability tests reveal minimal effects of shell content on concrete performance within the tested shell range, as indicated by results for water absorption, rapid chloride penetration, and acid exposure testing. Accelerated corrosion indicates that the typical shell content does not increase corrosion risk; however, high shell content (>3%) can compromise corrosion durability. Overall, these findings demonstrate that the mechanical and durability performance of sea sand concrete remains uncompromised at typical seashell content levels (1–3%), supporting the use of processed sea sand as a sustainable and viable alternative to traditional fine aggregates in Sri Lankan construction. Full article
(This article belongs to the Collection Advanced Concrete Materials in Construction)
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16 pages, 1572 KiB  
Article
Application of ANN in the Performance Evaluation of Composite Recycled Mortar
by Shichao Zhao, Yaohua Liu, Geng Xu, Hao Zhang, Feng Liu and Binglei Wang
Buildings 2025, 15(15), 2752; https://doi.org/10.3390/buildings15152752 - 4 Aug 2025
Viewed by 131
Abstract
To promote the large-scale utilization of construction and industrial solid waste in engineering, this study focuses on developing accurate prediction and optimization methods for the unconfined compressive strength (UCS) of composite recycled mortar. Innovatively incorporating three types of recycled powder (RP)—recycled clay brick [...] Read more.
To promote the large-scale utilization of construction and industrial solid waste in engineering, this study focuses on developing accurate prediction and optimization methods for the unconfined compressive strength (UCS) of composite recycled mortar. Innovatively incorporating three types of recycled powder (RP)—recycled clay brick powder (RCBS), recycled concrete powder (RCBP), and recycled gypsum powder (RCGP)—we systematically investigated the effects of RP type, replacement rate, and curing period on mortar UCS. The core objective and novelty lie in establishing and comparing three artificial intelligence models for high-precision UCS prediction. Furthermore, leveraging GA-BP’s functional extremum optimization theory, we determined the optimal UCS alongside its corresponding mix proportion and curing scheme, with experimental validation of the solution reliability. Key findings include the following: (1) Increasing total RP content significantly reduces mortar UCS; the maximum UCS is achieved with a 1:1 blend ratio of RCBP:RCGP, while a 20% RCBS replacement rate and extended curing periods markedly enhance strength. (2) Among the prediction models, GA-BP demonstrates superior performance, significantly outperforming BP models with both single and double hidden layer. (3) The functional extremum optimization results exhibit high consistency with experimental validation, showing a relative error below 10%, confirming the method’s effectiveness and engineering applicability. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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35 pages, 9464 KiB  
Article
Numerical Investigation of Progressive Collapse Resistance in Fully Bonded Prestressed Precast Concrete Spatial Frame Systems with and Without Precast Slabs
by Manrong Song, Zhe Wang, Xiaolong Chen, Bingkang Liu, Shenjiang Huang and Jiaxuan He
Buildings 2025, 15(15), 2743; https://doi.org/10.3390/buildings15152743 - 4 Aug 2025
Viewed by 223
Abstract
Preventing progressive collapse induced by accidental events poses a critical challenge in the design and construction of resilient structures. While substantial progress has been made in planar structures, the progressive collapse mechanisms of precast concrete spatial structures—particularly regarding the effects of precast slabs—remain [...] Read more.
Preventing progressive collapse induced by accidental events poses a critical challenge in the design and construction of resilient structures. While substantial progress has been made in planar structures, the progressive collapse mechanisms of precast concrete spatial structures—particularly regarding the effects of precast slabs—remain inadequately explored. This study develops a refined finite element modeling approach to investigate progressive collapse mechanisms in fully bonded prestressed precast concrete (FB-PPC) spatial frames, both with and without precast slabs. The modeling approach was validated against available test data from related sub-assemblies, and applied to assess the collapse performance. A series of pushdown analyses were conducted on the spatial frames under various column removal scenarios. The load–displacement curves, slab contribution, and failure modes under different conditions were compared and analyzed. A simplified energy-based dynamic assessment was additionally employed to offer a rapid estimation of the dynamic collapse capacity. The results show that when interior or side columns fail, the progressive collapse process can be divided into the beam action stage and the catenary action (CA) stage. During the beam action stage, the compressive membrane action (CMA) of the slabs and the compressive arch action (CAA) of the beams work in coordination. Additionally, the tensile membrane action (TMA) of the slabs strengthens the CA in the beams. When the corner columns fail, the collapse stages comprise the beam action stage followed by the collapse stage. Due to insufficient lateral restraints around the failed column, the development of CA is limited. The membrane action of the slabs cannot be fully mobilized. The contribution of the slabs is significant, as it can substantially enhance the vertical resistance and restrain the lateral displacement of the columns. The energy-based dynamic assessment further reveals that FB-PPC spatial frames exhibit high ductility and residual strength following sudden column removal, with dynamic load–displacement curves showing sustained plateaus or gentle slopes across all scenarios. The inclusion of precast slabs consistently enhances both the peak load capacity and the residual resistance in dynamic collapse curves. Full article
(This article belongs to the Special Issue Research on the Seismic Performance of Reinforced Concrete Structures)
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18 pages, 7618 KiB  
Article
A Comparative Analysis of Axial Bearing Behaviour in Steel Pipe Piles and PHC Piles for Port Engineering
by Runze Zhang, Yizhi Liu, Lei Wang, Weiming Gong and Zhihui Wan
Buildings 2025, 15(15), 2738; https://doi.org/10.3390/buildings15152738 - 3 Aug 2025
Viewed by 221
Abstract
This paper addresses the critical challenge of selecting suitable pile foundations in port engineering by systematically investigating the axial bearing behavior of large-diameter steel pipe piles and prestressed high-strength concrete (PHC) piles. The study integrates both numerical simulations and field tests within the [...] Read more.
This paper addresses the critical challenge of selecting suitable pile foundations in port engineering by systematically investigating the axial bearing behavior of large-diameter steel pipe piles and prestressed high-strength concrete (PHC) piles. The study integrates both numerical simulations and field tests within the context of the Yancheng Dafeng Port Security Facilities Project. A self-balanced static load numerical model for PHC piles was developed using Plaxis 3D, enabling the simulation of load-displacement responses, axial force transfer, and side resistance distribution. The accuracy of the model was verified through a comparison with field static load test data. With the verified model parameters, the internal force distribution of steel pipe piles was analysed by modifying material properties and adjusting boundary conditions. A comparative analysis of the two pile types was conducted under identical working conditions. The results reveal that the ultimate bearing capacities of the 1# steel pipe pile and the 2# PHC pile are 6734 kN and 6788 kN, respectively. Despite the PHC pile having a 20% larger diameter, its ultimate bearing capacity is comparable to that of the steel pipe pile, suggesting a more efficient utilisation of material strength in the latter. Further numerical simulations indicate that, under the same working conditions, the ultimate bearing capacity of the steel pipe pile exceeds that of the PHC pile by 18.43%. Additionally, the axial force distribution along the steel pipe pile shaft is more uniform, and side resistance is mobilised more effectively. The reduction in side resistance caused by construction disturbances, combined with the slenderness ratio (L/D = 41.7) of the PHC pile, results in 33.87% of the pile’s total bearing capacity being attributed to tip resistance. The findings of this study provide crucial insights into the selection of optimal pile types for terminal foundations, considering factors such as bearing capacity, environmental conditions, and economic viability. Full article
(This article belongs to the Section Building Structures)
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36 pages, 4554 KiB  
Review
Lithium Slag as a Supplementary Cementitious Material for Sustainable Concrete: A Review
by Sajad Razzazan, Nuha S. Mashaan and Themelina Paraskeva
Materials 2025, 18(15), 3641; https://doi.org/10.3390/ma18153641 - 2 Aug 2025
Viewed by 247
Abstract
The global cement industry remains a significant contributor to carbon dioxide (CO2) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes [...] Read more.
The global cement industry remains a significant contributor to carbon dioxide (CO2) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes experimental findings on LS replacement levels, fresh-state behavior, mechanical performance (compressive, tensile, and flexural strengths), time-dependent deformation (shrinkage and creep), and durability (sulfate, acid, abrasion, and thermal) of LS-modified concretes. Statistical analysis identifies an optimal LS dosage of 20–30% (average 24%) for maximizing compressive strength and long-term durability, with 40% as a practical upper limit for tensile and flexural performance. Fresh-state tests show that workability losses at high LS content can be mitigated via superplasticizers. Drying shrinkage and creep strains decrease in a dose-dependent manner with up to 30% LS. High-volume (40%) LS blends achieve up to an 18% gain in 180-day compressive strength and >30% reduction in permeability metrics. Under elevated temperatures, 20% LS mixes retain up to 50% more residual strength than controls. In advanced systems—autoclaved aerated concrete (AAC), one-part geopolymers, and recycled aggregate composites—LS further enhances both microstructural densification and durability. In particular, LS emerges as a versatile SCM that optimizes mechanical and durability performance, supports material circularity, and reduces the carbon footprint. Full article
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20 pages, 3657 KiB  
Article
Numerical Study of Chemo–Mechanical Coupling Behavior of Concrete
by Feng Guo, Weijie He, Longlong Tu and Huiming Hou
Buildings 2025, 15(15), 2725; https://doi.org/10.3390/buildings15152725 - 1 Aug 2025
Viewed by 210
Abstract
Subsurface mass concrete infrastructure—including immersed tunnels, dams, and nuclear waste containment systems—frequently faces calcium-leaching risks from prolonged groundwater exposure. An anisotropic stress-leaching damage model incorporating microcrack propagation is developed for underground concrete’s chemo–mechanical coupling. This model investigates stress-induced anisotropy in concrete through the [...] Read more.
Subsurface mass concrete infrastructure—including immersed tunnels, dams, and nuclear waste containment systems—frequently faces calcium-leaching risks from prolonged groundwater exposure. An anisotropic stress-leaching damage model incorporating microcrack propagation is developed for underground concrete’s chemo–mechanical coupling. This model investigates stress-induced anisotropy in concrete through the evolution of oriented microcrack networks. The model incorporates nonlinear anisotropic plastic strain from coupled chemical–mechanical damage. Unlike conventional concrete rheology, this model characterizes chemical creep through stress-chemical coupled damage mechanics. The numerical model is incorporated within COMSOL Multiphysics to perform coupled multiphysics simulations. A close match is observed between the numerical predictions and experimental findings. Under high stress loads, calcium leaching and mechanical stress exhibit significant coupling effects. Regarding concrete durability, chemical degradation has a more pronounced effect on concrete’s stiffness and strength reduction compared with stress-generated microcracking. Full article
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14 pages, 2047 KiB  
Article
Fracture Behavior of Steel-Fiber-Reinforced High-Strength Self-Compacting Concrete: A Digital Image Correlation Analysis
by Maoliang Zhang, Junpeng Chen, Junxia Liu, Huiling Yin, Yan Ma and Fei Yang
Materials 2025, 18(15), 3631; https://doi.org/10.3390/ma18153631 - 1 Aug 2025
Viewed by 198
Abstract
In this study, steel fibers were used to improve the mechanical properties of high-strength self-compacting concrete (HSSCC), and its effect on the fracture mechanical properties was investigated by a three-point bending test with notched beams. Coupled with the digital image correlation (DIC) technique, [...] Read more.
In this study, steel fibers were used to improve the mechanical properties of high-strength self-compacting concrete (HSSCC), and its effect on the fracture mechanical properties was investigated by a three-point bending test with notched beams. Coupled with the digital image correlation (DIC) technique, the fracture process of steel-fiber-reinforced HSSCC was analyzed to elucidate the reinforcing and fracture-resisting mechanisms of steel fibers. The results indicate that the compressive strength and flexural strength of HSSCC cured for 28 days exhibited an initial decrease and then an enhancement as the volume fraction (Vf) of steel fibers increased, whereas the flexural-to-compressive ratio linearly increased. All of them reached their maximum of 110.5 MPa, 11.8 MPa, and 1/9 at 1.2 vol% steel fibers, respectively. Steel fibers significantly improved the peak load (FP), peak opening displacement (CMODP), fracture toughness (KIC), and fracture energy (GF) of HSSCC. Compared with HSSCC without steel fibers (HSSCC-0), the FP, KIC, CMODP, and GF of HSSCC with 1.2 vol% (HSSCC-1.2) increased by 23.5%, 45.4%, 11.1 times, and 20.1 times, respectively. The horizontal displacement and horizontal strain of steel-fiber-reinforced HSSCC both increased significantly with an increasing Vf. HSSCC-0 experienced unstable fracture without the occurrence of a fracture process zone during the whole fracture damage, whereas the fracture process zone formed at the notched beam tip of HSSCC-1.2 at its initial loading stage and further extended upward in the beams of high-strength self-compacting concrete with a 0.6% volume fraction of steel fibers and HSSCC-1.2 as the load approaches and reaches the peak. Full article
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29 pages, 5505 KiB  
Article
Triaxial Response and Elastoplastic Constitutive Model for Artificially Cemented Granular Materials
by Xiaochun Yu, Yuchen Ye, Anyu Yang and Jie Yang
Buildings 2025, 15(15), 2721; https://doi.org/10.3390/buildings15152721 - 1 Aug 2025
Viewed by 159
Abstract
Because artificially cemented granular (ACG) materials employ diverse combinations of aggregates and binders—including cemented soil, low-cement-content cemented sand and gravel (LCSG), and concrete—their stress–strain responses vary widely. In LCSG, the binder dosage is typically limited to 40–80 kg/m3 and the sand–gravel skeleton [...] Read more.
Because artificially cemented granular (ACG) materials employ diverse combinations of aggregates and binders—including cemented soil, low-cement-content cemented sand and gravel (LCSG), and concrete—their stress–strain responses vary widely. In LCSG, the binder dosage is typically limited to 40–80 kg/m3 and the sand–gravel skeleton is often obtained directly from on-site or nearby excavation spoil, endowing the material with a markedly lower embodied carbon footprint and strong alignment with current low-carbon, green-construction objectives. Yet, such heterogeneity makes a single material-specific constitutive model inadequate for predicting the mechanical behavior of other ACG variants, thereby constraining broader applications in dam construction and foundation reinforcement. This study systematically summarizes and analyzes the stress–strain and volumetric strain–axial strain characteristics of ACG materials under conventional triaxial conditions. Generalized hyperbolic and parabolic equations are employed to describe these two families of curves, and closed-form expressions are proposed for key mechanical indices—peak strength, elastic modulus, and shear dilation behavior. Building on generalized plasticity theory, we derive the plastic flow direction vector, loading direction vector, and plastic modulus, and develop a concise, transferable elastoplastic model suitable for the full spectrum of ACG materials. Validation against triaxial data for rock-fill materials, LCSG, and cemented coal–gangue backfill shows that the model reproduces the stress and deformation paths of each material class with high accuracy. Quantitative evaluation of the peak values indicates that the proposed constitutive model predicts peak deviatoric stress with an error of 1.36% and peak volumetric strain with an error of 3.78%. The corresponding coefficients of determination R2 between the predicted and measured values are 0.997 for peak stress and 0.987 for peak volumetric strain, demonstrating the excellent engineering accuracy of the proposed model. The results provide a unified theoretical basis for deploying ACG—particularly its low-cement, locally sourced variants—in low-carbon dam construction, foundation rehabilitation, and other sustainable civil engineering projects. Full article
(This article belongs to the Special Issue Low Carbon and Green Materials in Construction—3rd Edition)
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18 pages, 6409 KiB  
Article
MICP-Treated Coral Aggregate and Its Application in Marine Concrete
by Rui Xu, Baiyu Li, Xiaokang Liu, Ben Peng, Guanghua Lu, Changsheng Yue and Lei Zhang
Materials 2025, 18(15), 3619; https://doi.org/10.3390/ma18153619 - 1 Aug 2025
Viewed by 226
Abstract
In marine engineering applications, substituting conventional crushed stone coarse aggregates with coral aggregates offers dual advantages: reduced terrestrial quarrying operations and minimized construction material transportation costs. However, the inherent characteristics of coral aggregates—low bulk density, high porosity, and elevated water absorption capacity—adversely influence [...] Read more.
In marine engineering applications, substituting conventional crushed stone coarse aggregates with coral aggregates offers dual advantages: reduced terrestrial quarrying operations and minimized construction material transportation costs. However, the inherent characteristics of coral aggregates—low bulk density, high porosity, and elevated water absorption capacity—adversely influence concrete workability and mechanical performance. To address these limitations, this investigation employed microbial-induced carbonate precipitation (MICP) for aggregate modification. The experimental design systematically evaluated the impacts of substrate concentration (1 mol/L) and mineralization period (14 days) on three critical parameters, mass gain percentage, water absorption reduction, and apparent density enhancement, across distinct particle size fractions (4.75–9.5 mm, 9.5–20 mm) and density classifications. Subsequent application trials assessed the performance of MICP-treated aggregates in marine concrete formulations. Results indicated that under a substrate concentration of 1 mol/L and mineralization period of 14 days, lightweight coral aggregates and coral aggregates within the 4.75–9.5 mm size fraction exhibited favorable modification effects. Specifically, their mass gain rates reached 11.75% and 11.22%, respectively, while their water absorption rates decreased by 32.22% and 34.75%, respectively. Apparent density increased from initial values of 1764 kg/m3 and 1930 kg/m3 to 2050 kg/m3 and 2207 kg/m3. Concrete mixtures incorporating modified aggregates exhibited enhanced workability and strength improvement at all curing ages. The 28-day compressive strengths reached 62.1 MPa (11.69% increment), 46.2 MPa (6.94% increment), and 60.1 MPa (14.91% increment) for the 4.75–9.5 mm, 9.5–20 mm, and continuous grading groups, respectively, compared to untreated counterparts. Full article
(This article belongs to the Section Construction and Building Materials)
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15 pages, 1889 KiB  
Article
Influence of Mixing Duration and Absorption Characteristics of Superabsorbent Polymers on the Fresh and Hardened Properties of High-Performance Concrete
by Yu-Cun Gu and Kamal H. Khayat
Materials 2025, 18(15), 3609; https://doi.org/10.3390/ma18153609 - 31 Jul 2025
Viewed by 246
Abstract
This study investigates the combined influence of superabsorbent polymers (SAPs) with distinct absorption kinetics and extended mixing sequences on the rheological, mechanical, and transport properties of high-performance concrete (HPC). Two SAPs—an ionic acrylamide-co-acrylic acid copolymer (SAP-P) and a non-ionic acrylamide polymer (SAP-B)—were incorporated [...] Read more.
This study investigates the combined influence of superabsorbent polymers (SAPs) with distinct absorption kinetics and extended mixing sequences on the rheological, mechanical, and transport properties of high-performance concrete (HPC). Two SAPs—an ionic acrylamide-co-acrylic acid copolymer (SAP-P) and a non-ionic acrylamide polymer (SAP-B)—were incorporated at an internal curing level of 100%. The impact of extended mixing times (3, 5, and 7 min) following SAP addition was systematically evaluated. Results showed that longer mixing durations led to increased superplasticizer demand and higher plastic viscosity due to continued water absorption by SAPs. However, yield stress remained relatively stable owing to the dispersing effect of the added superplasticizer. Both SAPs significantly enhanced the static yield stress and improved fresh stability, as evidenced by reduced surface settlement. Despite the rheological changes, mechanical properties—including compressive and flexural strengths and modulus of elasticity—were consistently improved, regardless of mixing duration. SAP incorporation also led to notable reductions in autogenous and drying shrinkage, as well as enhanced electrical resistivity, indicating better durability performance. These findings suggest that a 3 min extended mixing time is sufficient for effective SAP dispersion without compromising performance. Full article
(This article belongs to the Special Issue Characterization and Optimization of Cement-Based Materials)
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