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Search Results (1,366)

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Keywords = high-rate crystallization

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19 pages, 1200 KB  
Article
Evaluating Biochar’s Role in Dye Adsorption and Wheat Performance Under Saline Conditions
by Ghenwa Kataya, Dalia El Badan, David Cornu, Assi Al Mousawi, Mikhael Bechelany and Akram Hijazi
Materials 2025, 18(20), 4678; https://doi.org/10.3390/ma18204678 (registering DOI) - 12 Oct 2025
Abstract
This research explores the dual role of biochar in addressing the escalating challenges of water salinity and pollution, focusing on its potential for both wastewater treatment and agricultural resilience. We investigated the adsorption capacity and efficiency of various biochar treatments to remove crystal [...] Read more.
This research explores the dual role of biochar in addressing the escalating challenges of water salinity and pollution, focusing on its potential for both wastewater treatment and agricultural resilience. We investigated the adsorption capacity and efficiency of various biochar treatments to remove crystal violet dye from contaminated water. Biochar treated with H2SO4 demonstrated the highest adsorption capacity (450 mg/g). It consistently achieved 100% removal efficiency in all crystal violet concentrations tested, while silver-modified biochar showed a 99.95% removal rate at 50 ppm and an adsorption capacity of 5 mg/g. In agricultural applications, we evaluated the impact of biochar applications at concentrations of 1% and 3% on wheat crops irrigated with saline water of varying conductivity levels (0.63 and 10 dS/m). Wheat plants treated with 1% biochar exhibited the highest yield (26.6 cm) under 0.63 dS/m water conductivity, significantly outperforming the control group (17 cm). Biochar also resulted in elevated chlorophyll levels, with chlorophyll a ranging from 29.8 to 20.9 µg/mL and chlorophyll b ranging from 54 to 23 µg/mL, showing a marked improvement over the control. These findings demonstrate biochar’s potential to mitigate salinity-induced damage, with lower salinity conditions further enhancing chlorophyll a levels, while untreated plants showed reduced chlorophyll under high salinity. Full article
(This article belongs to the Section Green Materials)
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16 pages, 4687 KB  
Article
Iron-Doped Molybdenum Sulfide Nanoflowers on Graphene for High-Performance Supercapacitors
by Xuyang Li, Mingjian Zhao, Shuyi Li, Shiyuan Cheng, Yiting Zuo, Kaixuan Wang and Meng Guo
Molecules 2025, 30(20), 4045; https://doi.org/10.3390/molecules30204045 (registering DOI) - 10 Oct 2025
Abstract
Supercapacitors (SCs) are widely acknowledged for their high-power density as energy storage devices; designing electrode materials with both high efficiency and exceptional energy density remains a significant challenge. In this study, a flower-like iron-doped molybdenum sulfide on graphene nanosheets (FMS/G) was synthesized through [...] Read more.
Supercapacitors (SCs) are widely acknowledged for their high-power density as energy storage devices; designing electrode materials with both high efficiency and exceptional energy density remains a significant challenge. In this study, a flower-like iron-doped molybdenum sulfide on graphene nanosheets (FMS/G) was synthesized through a simple, efficient, and scalable solvothermal approach. The FMS/G composite demonstrated exceptional performance when employed as both positive and negative electrodes, owing to the effective incorporation of iron into the MoS2 crystal lattice. This doping induces defects and facilitates abundant redox reactions, ultimately boosting electrochemical performance. The FMS/G composite demonstrates an ultrahigh specific capacitance of 931 F g−1 at 1 A g−1, along with excellent rate capability, retaining 582 F g−1 at 20 A g−1. It also exhibits remarkable cycling stability, maintaining 90.5% of its initial capacitance after 10,000 cycles. Furthermore, the assembled FMS/G-3//FMS/G-3 supercapacitor device achieves a superior energy density of 64.7 Wh kg−1 at a power density of 0.8 kW kg−1 with outstanding cycling stability, retaining 92% of its capacitance after 10,000 cycles. The remarkable capabilities of the flower-like FMS/G composite underscore its noteworthy potential for promoting effective energy storage systems. Full article
(This article belongs to the Section Inorganic Chemistry)
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12 pages, 2569 KB  
Article
A MOF-Mediated Strategy for In Situ Niobium Doping and Synthesis of High-Performance Single-Crystal Ni-Rich Cathodes
by Yinkun Gao, Huazhang Zhou, Shumin Liu, Shuyun Guan, Mingyang Liu, Peng Gao, Yongming Zhu and Xudong Li
Batteries 2025, 11(10), 368; https://doi.org/10.3390/batteries11100368 - 5 Oct 2025
Viewed by 506
Abstract
The development of single-crystal Ni-rich layered cathode materials (SC-NCMs) is regarded as an effective strategy to address the mechanical failure issues commonly associated with polycrystalline counterparts. However, the industrial production of SC-NCM faces challenges such as lengthy processing steps, high manufacturing costs, and [...] Read more.
The development of single-crystal Ni-rich layered cathode materials (SC-NCMs) is regarded as an effective strategy to address the mechanical failure issues commonly associated with polycrystalline counterparts. However, the industrial production of SC-NCM faces challenges such as lengthy processing steps, high manufacturing costs, and inconsistent product quality. In this study, we innovatively propose a metal/organic framework (MOF)-mediated one-step synthesis strategy to achieve controllable structural preparation and in situ Nb5+ doping in SC-NCM. Using a Ni–Co–Mn-based MOF as both precursor and self-template, we precisely regulated the thermal treatment pathway to guide the nucleation and oriented growth of high-density SC-NCM particles. Simultaneously, Nb5+ was pre-anchored within the MOF framework, enabling atomic-level homogeneous doping into the transition metal layers during crystal growth. Exceptional electrochemical performance is revealed in the in situ Nb-doped SC-NCM, with an initial discharge capacity reaching 176 mAh/g at a 1C rate and a remarkable capacity retention of 86.36% maintained after 200 cycles. This study paves a versatile and innovative pathway for the design of high-stability, high-energy-density cathode materials via a MOF-mediated synthesis strategy, enabling precise manipulation of both morphology and chemical composition. Full article
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19 pages, 9405 KB  
Article
Gleeble-Simulated Ultra-Fast Cooling Unlocks Strength–Ductility Synergy in Fully Martensitic Ti-6Al-4V
by Yaohong Xiao, Hongling Zhou, Pengwei Liu and Lei Chen
Materials 2025, 18(19), 4572; https://doi.org/10.3390/ma18194572 - 1 Oct 2025
Viewed by 445
Abstract
In additively manufactured (AM) Ti-6Al-4V, the role of martensitic α′ in governing brittleness versus toughness remains debated, largely because complex thermal histories and other intertwined physical factors complicate interpretation. To isolate and clarify the intrinsic effect of cooling rate, we employed a Gleeble [...] Read more.
In additively manufactured (AM) Ti-6Al-4V, the role of martensitic α′ in governing brittleness versus toughness remains debated, largely because complex thermal histories and other intertwined physical factors complicate interpretation. To isolate and clarify the intrinsic effect of cooling rate, we employed a Gleeble thermal simulator, which enables precisely controllable cooling rates while simultaneously achieving ultra-fast quenching comparable to AM (up to ~7000 °C/s). By varying the cooling rate only, three distinct microstructures were obtained: α/β, αm/α′, and fully α′. Compression tests revealed that the ultra-fast-cooled fully martensitic Ti-6Al-4V attained both higher strength and larger fracture strain, with densely distributed elongated dimples indicative of ductile failure. Three-dimensional microstructures reconstructed from microscopy, analyzed using an EVP-FFT crystal plasticity model, demonstrated that refined α′ laths and abundant high-angle boundaries promote more homogeneous strain partitioning and reduce stress triaxiality, thereby delaying fracture. These results provide potential evidence that extreme-rate martensitic transformation can overcome the conventional strength–ductility trade-off in Ti-6Al-4V, offering a new paradigm for processing titanium alloys and AM components with superior performance. Full article
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16 pages, 3586 KB  
Article
Preparation of High-Purity Quartz by Roasting–Water Quenching and Ultrasound-Assisted Acid Leaching Process
by Liran Jiao, Yong Huang, Yingshuang Zhang, Sining Li, Yubin Liu, Guirong Wei and Linlong Wei
Minerals 2025, 15(10), 1028; https://doi.org/10.3390/min15101028 - 28 Sep 2025
Viewed by 247
Abstract
High-purity quartz is a key material for photovoltaics, semiconductors, and optical fibers. The raw material for high-purity quartz mainly comes from natural crystal and pegmatite. It is an attractive research field to excavate alternative feedstocks for traditional materials. Quartz conglomerate is a coarse-grained, [...] Read more.
High-purity quartz is a key material for photovoltaics, semiconductors, and optical fibers. The raw material for high-purity quartz mainly comes from natural crystal and pegmatite. It is an attractive research field to excavate alternative feedstocks for traditional materials. Quartz conglomerate is a coarse-grained, clastic sedimentary rock that is cemented by a secondary silica or siliceous matrix. Economically, quartz conglomerate is gaining attention as a strategic alternative to depleting high-grade quartz veins and pegmatites. In this study, high-purity quartz was prepared by purifying quartz conglomerate from Jimunai, Altay, Xinjiang. The method combined high-temperature roasting, water quenching, and ultrasonic-assisted acid leaching. The effects of process parameters on purification efficiency were systematically investigated with the aid of XRD, SEM-EDS, and ICP-OES quantitative element detection. Many cracks formed on the quartz during roasting and quenching. These cracks exposed gap-filling impurities. Gas–liquid inclusions were removed, improving acid leaching. Under optimal ultrasonic-assisted acid leaching conditions (80 °C, 4 h, 10% oxalic acid + 12% hydrochloric acid, 180 W), the Fe content decreased to 6.95 mg/kg, with an 85.6% removal rate. The total impurity content decreased to 210.43 mg/kg. The SiO2 grade increased from 99.77% to 99.98%. Compared to traditional acid leaching, ultrasonic-assisted acid leaching improved Fe removal and reduced environmental pollution. Full article
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23 pages, 5279 KB  
Article
Green Synthesis of Zinc Oxide Nanoparticles: Physicochemical Characterization, Photocatalytic Performance, and Evaluation of Their Impact on Seed Germination Parameters in Crops
by Hanan F. Al-Harbi, Manal A. Awad, Khalid M. O. Ortashi, Latifah A. AL-Humaid, Abdullah A. Ibrahim and Asma A. Al-Huqail
Catalysts 2025, 15(10), 924; https://doi.org/10.3390/catal15100924 - 28 Sep 2025
Viewed by 671
Abstract
This study reports on green-synthesized zinc oxide nanoparticles (ZnONPs), focusing on their physicochemical characterization, photocatalytic properties, and agricultural applications. Dynamic light scattering (DLS) analysis revealed a mean hydrodynamic diameter of 337.3 nm and a polydispersity index (PDI) of 0.400, indicating moderate polydispersity and [...] Read more.
This study reports on green-synthesized zinc oxide nanoparticles (ZnONPs), focusing on their physicochemical characterization, photocatalytic properties, and agricultural applications. Dynamic light scattering (DLS) analysis revealed a mean hydrodynamic diameter of 337.3 nm and a polydispersity index (PDI) of 0.400, indicating moderate polydispersity and nanoparticle aggregation, typical of biologically synthesized systems. High-resolution transmission electron microscopy (HR-TEM) showed predominantly spherical particles with an average diameter of ~28 nm, exhibiting slight agglomeration. Energy-dispersive X-ray spectroscopy (EDX) confirmed the elemental composition of zinc and oxygen, while X-ray diffraction (XRD) analysis identified a hexagonal wurtzite crystal structure with a dominant (002) plane and an average crystallite size of ~29 nm. Photoluminescence (PL) spectroscopy displayed a distinct near-band-edge emission at ~462 nm and a broad blue–green emission band (430–600 nm) with relatively low intensity. The ultraviolet–visible spectroscopy (UV–Vis) absorption spectrum of the synthesized ZnONPs exhibited a strong absorption peak at 372 nm, and the optical band gap was calculated as 2.67 eV using the Tauc method. Fourier-transform infrared spectroscopy (FTIR) analysis revealed both similarities and distinct differences to the pigeon extract, confirming the successful formation of nanoparticles. A prominent absorption band observed at 455 cm−1 was assigned to Zn–O stretching vibrations. X-ray photoelectron spectroscopy (XPS) analysis showed that raw pigeon droppings contained no Zn signals, while their extract provided organic biomolecules for reduction and stabilization, and it confirmed Zn2+ species and Zn–O bonding in the synthesized ZnONPs. Photocatalytic degradation assays demonstrated the efficient removal of pollutants from sewage water, leading to significant reductions in total dissolved solids (TDS), chemical oxygen demand (COD), and total suspended solids (TSS). These results are consistent with reported values for ZnO-based photocatalytic systems, which achieve biochemical oxygen demand (BOD) levels below 2 mg/L and COD values around 11.8 mg/L. Subsequent reuse of treated water for irrigation yielded promising agronomic outcomes. Wheat and barley seeds exhibited 100% germination rates with ZnO NP-treated water, which were markedly higher than those obtained using chlorine-treated effluent (65–68%) and even the control (89–91%). After 21 days, root and shoot lengths under ZnO NP irrigation exceeded those of the control group by 30–50%, indicating enhanced seedling vigor. These findings demonstrate that biosynthesized ZnONPs represent a sustainable and multifunctional solution for wastewater remediation and agricultural enhancement, positioning them as a promising candidate for integration into green technologies that support sustainable urban development. Full article
(This article belongs to the Section Photocatalysis)
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36 pages, 5130 KB  
Article
SecureEdge-MedChain: A Post-Quantum Blockchain and Federated Learning Framework for Real-Time Predictive Diagnostics in IoMT
by Sivasubramanian Ravisankar and Rajagopal Maheswar
Sensors 2025, 25(19), 5988; https://doi.org/10.3390/s25195988 - 27 Sep 2025
Viewed by 520
Abstract
The burgeoning Internet of Medical Things (IoMT) offers unprecedented opportunities for real-time patient monitoring and predictive diagnostics, yet the current systems struggle with scalability, data confidentiality against quantum threats, and real-time privacy-preserving intelligence. This paper introduces Med-Q Ledger, a novel, multi-layered framework [...] Read more.
The burgeoning Internet of Medical Things (IoMT) offers unprecedented opportunities for real-time patient monitoring and predictive diagnostics, yet the current systems struggle with scalability, data confidentiality against quantum threats, and real-time privacy-preserving intelligence. This paper introduces Med-Q Ledger, a novel, multi-layered framework designed to overcome these critical limitations in the Medical IoT domain. Med-Q Ledger integrates a permissioned Hyperledger Fabric for transactional integrity with a scalable Holochain Distributed Hash Table for high-volume telemetry, achieving horizontal scalability and sub-second commit times. To fortify long-term data security, the framework incorporates post-quantum cryptography (PQC), specifically CRYSTALS-Di lithium signatures and Kyber Key Encapsulation Mechanisms. Real-time, privacy-preserving intelligence is delivered through an edge-based federated learning (FL) model, utilizing lightweight autoencoders for anomaly detection on encrypted gradients. We validate Med-Q Ledger’s efficacy through a critical application: the prediction of intestinal complications like necrotizing enterocolitis (NEC) in preterm infants, a condition frequently necessitating emergency colostomy. By processing physiological data from maternal wearable sensors and infant intestinal images, our integrated Random Forest model demonstrates superior performance in predicting colostomy necessity. Experimental evaluations reveal a throughput of approximately 3400 transactions per second (TPS) with ~180 ms end-to-end latency, a >95% anomaly detection rate with <2% false positives, and an 11% computational overhead for PQC on resource-constrained devices. Furthermore, our results show a 0.90 F1-score for colostomy prediction, a 25% reduction in emergency surgeries, and 31% lower energy consumption compared to MQTT baselines. Med-Q Ledger sets a new benchmark for secure, high-performance, and privacy-preserving IoMT analytics, offering a robust blueprint for next-generation healthcare deployments. Full article
(This article belongs to the Section Internet of Things)
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16 pages, 2123 KB  
Article
Mechanisms of Quality Preservation in Golden Pomfret Fish Balls Treated with Ultra-High Pressure During Freeze–Thaw Cycles
by Jiawen Liu, Xinyao Zeng, Jiaqi Zhao, Yunfeng Chi, Lin Xiu, Mingzhu Zheng and Huimin Liu
Foods 2025, 14(19), 3342; https://doi.org/10.3390/foods14193342 - 26 Sep 2025
Viewed by 471
Abstract
The rising demand for convenient, nutritious foods necessitates improved freeze–thaw (F-T) stability in frozen fish balls; however, traditional thermal processing fails to prevent moisture loss, textural degradation, and oxidation. Therefore, this study systematically investigated the effect of ultra-high pressure (UHP) treatment on the [...] Read more.
The rising demand for convenient, nutritious foods necessitates improved freeze–thaw (F-T) stability in frozen fish balls; however, traditional thermal processing fails to prevent moisture loss, textural degradation, and oxidation. Therefore, this study systematically investigated the effect of ultra-high pressure (UHP) treatment on the quality of golden pomfret fish balls (Trachinotus ovatus) using two-step heating as a control during the F-T cycles. The results showed that compared to two-step heating, UHP significantly reduced the thawing loss (0.68 times) and centrifugal water loss (2.43 times) by enhancing the water-binding capacity (15–20%) and forming denser gel networks. Microstructural analysis revealed that UHP resulted in a more compact internal structure, reduced porosity, altered ice-crystal geometry, and a slower recrystallization rate of the fish balls. Furthermore, UHP effectively reduced protein oxidation (34.53% lower carbonyl increase) and lipid peroxidation (15.6% lower TBARS value) after five F-T cycles compared to the control. Correlation analysis confirmed the dual role of UHP in the regulation of oxidative and structural stability. These findings provide a new technological approach for processing and storing fish balls. Full article
(This article belongs to the Special Issue Nutrition, Safety and Storage of Seafoods)
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21 pages, 3634 KB  
Article
Nanoscale Pore Refinement and Hydration Control in Anhydrite-Modified Supersulfated Cement: Role of Calcination-Induced Crystal Phase Transition
by Zeyuan Hu, Cheng Zhang, Yi Wan, Rui Ma, Chunping Gu, Xu Yang, Jianjun Dong and Dong Cui
Nanomaterials 2025, 15(18), 1432; https://doi.org/10.3390/nano15181432 - 18 Sep 2025
Viewed by 303
Abstract
Nanostructural optimization is key to enhancing the performance of low-carbon cements. Supersulfated cement (SSC) is an eco-friendly, low-carbon cement primarily composed of blast furnace slag and calcium sulfate. This study investigates the effects of two types of crystalline anhydrite on the hydration degree [...] Read more.
Nanostructural optimization is key to enhancing the performance of low-carbon cements. Supersulfated cement (SSC) is an eco-friendly, low-carbon cement primarily composed of blast furnace slag and calcium sulfate. This study investigates the effects of two types of crystalline anhydrite on the hydration degree and strength of SSC. The experiment used III CaSO4 (high solubility) and II-U CaSO4 (low solubility) as sulfate activators, evaluating the mechanical properties of anhydrite produced at different calcination temperatures through an analysis of pore structure, phase composition, reaction degree of mineral powder, and hydration heat. The results indicate that II-U anhydrite enhances slag hydration, reduces pore size, and significantly improves the compressive strength of SSC. This improvement is attributed to its impact on slag hydration: it reduces gypsum consumption rate, delays ettringite formation, promotes gel product formation, decreases the volume ratio of ettringite to calcium silicate hydrate (C-S-H) gel, fills pores, and decreases porosity. This study reveals the influence of calcined dihydrate gypsum phase changes on the macroscopic properties of SSC and the microstructure of hydration, elucidating the hydration mechanism of anhydrite-based SSC. This work provides a nanomaterial-based strategy for SSC design via crystal phase engineering. Full article
(This article belongs to the Section Nanofabrication and Nanomanufacturing)
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19 pages, 4945 KB  
Article
Covalent Organic Framework-Based Nanomembrane with Co-Immobilized Dual Enzymes for Micropollutant Removal
by Junda Zhao, Guanhua Liu, Xiaobing Zheng, Liya Zhou, Li Ma, Ying He, Xiaoyang Yue and Yanjun Jiang
Nanomaterials 2025, 15(18), 1431; https://doi.org/10.3390/nano15181431 - 18 Sep 2025
Viewed by 346
Abstract
Biocatalytic nanomembranes have emerged as promising platforms for micropollutant remediation, yet their practical application is hindered by limitations in removal efficiency and operational stability. This study presents an innovative approach for fabricating highly stable and efficient biocatalytic nanomembranes through the co-immobilization of horseradish [...] Read more.
Biocatalytic nanomembranes have emerged as promising platforms for micropollutant remediation, yet their practical application is hindered by limitations in removal efficiency and operational stability. This study presents an innovative approach for fabricating highly stable and efficient biocatalytic nanomembranes through the co-immobilization of horseradish peroxidase (HRP) and glucose oxidase (GOx) within a covalent organic framework (COF) nanocrystal. Capitalizing on the dynamic covalent chemistry of COFs during their self-healing and self-crystallization processes, we achieved simultaneous enzyme immobilization and framework formation. This unique confinement strategy preserved enzymatic activity while significantly enhancing stability. HRP/GOx@COF biocatalytic membrane was prepared through the loading of immobilized enzymes (HRP/GOx@COF) onto a macroporous polymeric substrate membrane pre-coated with a polydopamine (PDA) adhesive layer. At HRP and GOx dosages of 4 mg and 4.5 mg, respectively, and a glucose concentration of 5 mM, the removal rate of bisphenol A (BPA) reached 99% through the combined functions of catalysis, adsorption, and rejection. The BPA removal rate of the biocatalytic membrane remained high under both acidic and alkaline conditions. Additionally, the removal rate of dyes with different properties exceeded 88%. The removal efficiencies of doxycycline hydrochloride, 2,4-dichlorophenol, and 8-hydroxyquinoline surpassed 95%. In this study, the enzyme was confined in the ordered and stable COF, which endowed the biocatalytic membrane with good stability and reusability over multiple batch cycles. Full article
(This article belongs to the Section Environmental Nanoscience and Nanotechnology)
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20 pages, 5730 KB  
Article
Microstructure Evolution and Damage Mechanism of DD9 Single Crystal Superalloy-Thermal Barrier Coating System Under High Temperature Oxidation: A Comparative Study with DD6
by Pan Li, Zhenyu Xin, Fan Sun, Xiaochao Jin and Chao Zhang
Materials 2025, 18(18), 4332; https://doi.org/10.3390/ma18184332 (registering DOI) - 16 Sep 2025
Viewed by 448
Abstract
This study investigates the microstructural evolution and damage mechanisms of the nickel-based single-crystal superalloy DD9-thermal barrier coating (TBC) system under 1050 °C high-temperature oxidation, while conducting a comparative analysis of oxidation behavior with the DD6-TBC system. Results show that both systems have similar [...] Read more.
This study investigates the microstructural evolution and damage mechanisms of the nickel-based single-crystal superalloy DD9-thermal barrier coating (TBC) system under 1050 °C high-temperature oxidation, while conducting a comparative analysis of oxidation behavior with the DD6-TBC system. Results show that both systems have similar oxidation mechanisms but face long-term oxidation drawbacks: as oxidation time increases, the thermally grown oxide (TGO) evolves into a mixed oxide layer and an Al2O3 layer, with initial rapid TGO growth consuming Al in the bond coat (BC) and subsequent Al depletion slowing growth, though long-term TGO accumulation raises cracking and spallation risks. DD9 and DD6 substrates significantly affect substrate-BC interfacial interdiffusion: the interdiffusion zone (IDZ) and secondary reaction zone (SRZ) grow continuously (SRZ growing faster), and linear topologically close-packed (TCP) phases precipitate in the SRZ, spreading throughout the substrate and impairing high-temperature mechanical properties. Specifically, DD9’s IDZ growth rate is faster than DD6’s in the first 800 h of oxidation but slows below DD6’s afterward, reflecting DD9’s superior long-term oxidation resistance due to better temperature resistance and high-temperature stability. This study clarifies key high-temperature service disadvantages of the two systems, providing experimental support for coated turbine blade life evaluation and a theoretical basis for optimizing third-generation single-crystal superalloy-TBC systems to enhance high-temperature service stability. Full article
(This article belongs to the Section Metals and Alloys)
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15 pages, 3357 KB  
Article
Physical Properties of Mold Flux and Mineralogical Characteristics of Flux Film for Low-alloy Peritectic Steel Continuous Casting
by Di Zhang, Xiuli Han, Lei Liu, Jingjing Guo, Yue Yang and Lei Wu
Materials 2025, 18(18), 4298; https://doi.org/10.3390/ma18184298 - 13 Sep 2025
Viewed by 344
Abstract
To meet the demanding requirements of continuous casting for low-alloy peritectic steel, this study aimed to design high-performance mold fluxes with optimized properties. The melting properties, crystallization behavior, mineralogical characteristics, and heat transfer mechanism of the industrial mold fluxes and flux films were [...] Read more.
To meet the demanding requirements of continuous casting for low-alloy peritectic steel, this study aimed to design high-performance mold fluxes with optimized properties. The melting properties, crystallization behavior, mineralogical characteristics, and heat transfer mechanism of the industrial mold fluxes and flux films were investigated by melting tester, viscometer, in situ thermal analyzer, thermal conductivity meter, polarizing microscope, X-ray diffraction, and thermodynamic software. The results demonstrate that mold fluxes suitable for low-alloy peritectic steel possess a narrow melting temperature range, low melting point (<1200 °C), and low viscosity (<0.1 Pa·s) to ensure adequate fluidity and lubrication. A key characteristic of the mold fluxes is strong crystallization ability, reflected by a high critical crystallization cooling rate (>50 °C/s) and high initial crystallization temperature (>1350 °C), facilitating the rapid formation of a stable crystalline layer and uniform heat transfer. The flux films with outstanding characteristics have a multilayered structure and high crystallization ratio (60–80 vol%), predominantly comprising a high fraction of coarsened cuspidine crystals. Further analysis of the heat transfer mechanism reveals that the highly crystalline and coarse-grained microstructure promotes the formation of micropores and crystal boundaries in flux films, which substantially increase thermal resistance, leading to low thermal conductivity (0.47–0.67 W/m·K) and effective control of heat transfer rate. It is concluded that enhancing crystallization performance through optimizing flux composition (boosting Na2O content and basicity) to promote cuspidine formation and tailor crystallinity, is the crucial route for acquiring the desired mineralogical structure of flux films and enabling efficient continuous casting of low-alloy peritectic steel. Full article
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13 pages, 3489 KB  
Article
Methods for Enhancing the Formation of Hydroxyl Radicals When Polishing Single Crystal SiC
by Dong Shi, Kaiping Feng and Tianchen Zhao
Materials 2025, 18(18), 4276; https://doi.org/10.3390/ma18184276 - 12 Sep 2025
Viewed by 349
Abstract
To enhance the formation of hydroxyl radicals (•OH) when polishing single crystal silicon carbide (SiC), this study proposes a catalytic-assisted polishing approach based on a Fe3O4/ZnO/graphite hybrid system. Firstly, methyl orange degradation experiments were conducted using Fe3O [...] Read more.
To enhance the formation of hydroxyl radicals (•OH) when polishing single crystal silicon carbide (SiC), this study proposes a catalytic-assisted polishing approach based on a Fe3O4/ZnO/graphite hybrid system. Firstly, methyl orange degradation experiments were conducted using Fe3O4/ZnO/graphite hybrid catalysts. Secondly, a resin-based abrasive tool embedded with the Fe3O4/ZnO/graphite hybrid was developed. Subsequently, polishing experiments under dry, water, and hydrogen peroxide conditions were performed based on the abrasive tool. The corresponding surface roughness (Sa) were 26.51 nm, 12.955 nm and 4.593 nm, separately. The material removal rate were 0.733 mg/h (1.586 μm/h), 2.800 mg/h (6.057 μm/h) and 4.733 mg/h (10.239 μm/h), respectively. The results demonstrate that the Fe3O4/ZnO/graphite hybrid synergistically enhanced •OH generation through Fenton reactions and tribocatalysis of ZnO. Therefore, the increased •OH productivity contributes to SiC oxidation and SiO2 removal, improving both polishing efficiency and surface finish. The catalytic-assisted polishing provides a novel approach for the high-efficiency ultra-precision machining for SiC. Full article
(This article belongs to the Section Catalytic Materials)
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22 pages, 4596 KB  
Review
Microwave Synthesis in Zeolite and MOF Membranes
by Liangqing Li
Membranes 2025, 15(9), 275; https://doi.org/10.3390/membranes15090275 - 12 Sep 2025
Viewed by 701
Abstract
Zeolites and metal–organic frameworks (MOFs) are crystalline porous materials characterized by highly ordered pore structures. Their fabrication into membranes has demonstrated significant potential for use in separation processes involving liquids or gases. Traditional methods for synthesizing these membranes often require prolonged reaction times [...] Read more.
Zeolites and metal–organic frameworks (MOFs) are crystalline porous materials characterized by highly ordered pore structures. Their fabrication into membranes has demonstrated significant potential for use in separation processes involving liquids or gases. Traditional methods for synthesizing these membranes often require prolonged reaction times and high energy input. In contrast, microwave heating technology has gained increasing attention as a more efficient approach for the synthesis of zeolite and MOF membranes, offering advantages such as rapid and uniform heating, enhanced energy efficiency, and greater environmental sustainability. This review focuses on fundamental research and laboratory-scale studies on the microwave-assisted synthesis of zeolite and MOF membranes. It begins by outlining the principles of microwave heating, emphasizing the mechanisms that enable accelerated heating. The discussion then highlights the key features and advantages of microwave synthesis in membrane fabrication, including reduced synthesis times, thinner membrane layers, suppression of impurities and undesired phases, and enhanced membrane density. Recent advancements in this area are also presented, particularly strategies for optimizing microwave heating processes, such as the use of single-mode microwave systems and precise control of heating rates. Notably, optimized microwave synthesis with controlled heating rates has been shown to reduce crystallization time by approximately 69%, decrease membrane thickness by nearly 70%, and improve pervaporation flux for acetic acid dehydration by more than 70%, compared with conventional microwave synthesis of mordenite membranes. Finally, the review summarizes and presents future perspectives aimed at promoting continued research and refinement of synthesis strategies in this promising area. Full article
(This article belongs to the Special Issue Design, Synthesis, and Application of Inorganic Membranes)
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18 pages, 12804 KB  
Article
Effects of WC Addition on Microstructure and Properties of Plasma-Cladded AlCoCrFeNi High-Entropy Alloy Coatings
by Xinbin Liu, Juangang Zhao, Tiansheng Li, Zhengbing Meng, Jinbiao Qing, Wen Xu, Youxuan Ouyang and Yuanyuan Zeng
Lubricants 2025, 13(9), 407; https://doi.org/10.3390/lubricants13090407 - 12 Sep 2025
Viewed by 431
Abstract
In order to enhance the performance of 20# steel, this study successfully fabricated AlCoCrFeNi high-entropy alloy coatings with different WC contents (x = 0, 10, 20, 30 wt%) on its surface using plasma cladding technology. The effects of WC content on the microstructure, [...] Read more.
In order to enhance the performance of 20# steel, this study successfully fabricated AlCoCrFeNi high-entropy alloy coatings with different WC contents (x = 0, 10, 20, 30 wt%) on its surface using plasma cladding technology. The effects of WC content on the microstructure, mechanical properties, and corrosion resistance of the coatings were systematically investigated. The results indicate that without WC addition, the coating consists of a dual-phase structure comprising BCC and FCC phases. With the incorporation of WC, the FCC phase disappears, and the coating evolves into a composite structure based on the BCC matrix, embedded with multiple carbide phases such as W2C, M7C3, MxCγ, and Co6W6C. These carbides are predominantly distributed along grain boundaries. As the WC content increases, significant grain refinement occurs and the volume fraction of carbides rises. The coating exhibits a mixed microstructure of equiaxed and columnar crystals, with excellent metallurgical bonding to the substrate. The microhardness of the coating increases markedly with higher WC content; however, the rate of enhancement slows when WC exceeds 20 wt%. The hardness of 1066.36 HV is achieved at 30 wt% WC. Wear test results show that both the friction coefficient and wear rate first decrease and then increase with increasing WC content. The optimal wear resistance is observed at 20 wt% WC, with a friction coefficient of 0.549 and a wear mass loss of only 0.25 mg, representing an approximately 40% reduction compared to the WC-free coating. Electrochemical tests demonstrate that the coating with 20 wt% WC facilitates the formation of a dense and stable passive film in NaCl solution, effectively inhibiting Cl ion penetration. This coating exhibits the best corrosion resistance, characterized by the lowest corrosion current density of 1.349 × 10−6 A·cm−2 and the highest passive film resistance of 2764 Ω·cm2. Full article
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