Search Results (111)

The combined application of fibers and lightweight aggregates (LWAs) represents an effective approach to achieving high-strength, lightweight concrete. To enhance the predictability of the mechanical properties of fiber-reinforced lightweight aggregate concrete (LWAC), this study conducts an in-depth investigation into its hydration characteristics. In this study, high-strength LWAC was developed by incorporating low water absorption LWAs, various volume fractions of basalt fiber (BF) (0.1%, 0.2%, and 0.3%), and a ternary cementitious system consisting of 70% cement, 20% fly ash, and 10% silica fume. The hydration-related properties were evaluated through isothermal calorimetry test and high-temperature calcination test. The results indicate that incorporating 0.1–0.3% fibers into the cementitious system delays the early hydration process, with a reduced peak heat release rate and a delayed peak heat release time compared to the control group. However, fitting the cumulative heat release over a 72-h period using the Knudsen equation suggests that BF has a minor impact on the final degree of hydration, with the difference in maximum heat release not exceeding 3%. Additionally, the calculation model for the final degree of hydration in the ternary binding system was also revised based on the maximum heat release at different water-to-binder ratios. The results for chemically bound water content show that compared with the pre-wetted LWA group, under identical net water content conditions, the non-pre-wetted LWA group exhibits a significant reduction at three days, with a decrease of 28.8%; while under identical total water content conditions it shows maximum reduction at ninety days with a decrease of 5%. This indicates that pre-wetted LWAs help maintain an effective water-to-binder ratio and facilitate continuous advancement in long-term hydration reactions. Based on these results, influence coefficients related to LWAs for both final degree of hydration and hydration rate were integrated into calculation models for degrees of hydration. Ultimately, this study verified reliability of strength prediction models based on degrees of hydration. Full article

This study investigates the impact of partially replacing cement with fly ash (FA) on the mechanical performance of fiber-reinforced rubberized concrete (FRRC) incorporating waste tyre rubber and recycled macro-synthetic fibers (MSF). FRRC mixtures were prepared with varying fly ash replacement levels (0%, 25%, and 50%), rubber aggregate contents (0%, 10%, and 20% by volume of fine aggregate), and macro-synthetic fiber dosages (0% to 1% by total volume). The fresh properties were evaluated through slump tests, while hardened properties including compressive strength, splitting tensile strength, and flexural strength were systematically assessed. Results demonstrated that fly ash substitution up to 25% improved the interfacial bonding between rubber particles, fibers, and the cementitious matrix, leading to enhanced tensile and flexural performance without significantly compromising compressive strength. However, at 50% replacement, strength reductions were more pronounced due to slower pozzolanic reactions and reduced cement content. The inclusion of MSF effectively mitigated strength loss induced by rubber aggregates, improving post-cracking behavior and toughness. Overall, an optimal balance was achieved at 25% fly ash replacement combined with 10% rubber and 0.5% fiber content, producing a more sustainable composite with favorable mechanical properties while reducing carbon and ecological footprints. These findings highlight the potential of integrating industrial by-products and waste materials to develop eco-friendly, high-performance FRRC for structural applications, supporting circular economy principles and reducing the carbon footprint of concrete infrastructure. Full article

This study investigates the influence of steel fiber content (0~3% by volume) on the workability and mechanical properties of ultra-high-performance concrete (UHPC) incorporating slag or fly ash. Although UHPC exhibits excellent strength and durability, its brittleness and high cost hinder broader applications. Steel fibers are known to improve mechanical performance and toughness, but their interaction with mineral admixtures remains underexplored. Flowability, compressive strength, flexural behavior, impact resistance, and microstructure were evaluated. Results show that increasing fiber content significantly reduces workability, with fly ash-based mixes showing better flowability than slag-based ones. Mechanical properties improved with higher fiber volume, and an optimal content of 2% achieved the best balance between workability and strength. Impact testing and stress–strain analysis revealed that steel fibers enhance energy absorption and toughness under dynamic loading. SEM observations at 3 days indicated initial bonding between the fibers and matrix, with minor microcracks, suggesting further strength development over time. This work offers a fresh understanding of the combined influence of steel fibers and mineral admixtures in UHPC and supports their effective application in durable and cost-efficient high-performance concrete design. Full article

In response to the high cost and environmental impact of backfill materials in Xinjiang mines, an eco-friendly, large-volume composite was developed by bonding desert-sand mortar to waste concrete. A rock-filled concrete process produced a highly flowable mortar from desert sand, cement, and fly ash. Waste concrete blocks served as coarse aggregate. Specimens were cured for 28 days, then subjected to uniaxial compression tests on a mining rock-mechanics system using water-to-binder ratios of 0.30, 0.35, and 0.40 and aggregate sizes of 30–40 mm, 40–50 mm, and 50–60 mm. Mechanical performance—failure modes, stress–strain response, and related properties—was systematically evaluated. Crack propagation was tracked via digital image correlation (DIC) and acoustic emission (AE) techniques. Failure patterns indicated that the pure-mortar specimens exhibited classic brittle fractures with through-going cracks. Aggregate-containing specimens showed mixed-mode failure, with cracks flowing around aggregates and secondary branches forming non-through-going damage networks. Optimization identified a 0.30 water-to-binder ratio (Groups 3 and 6) as optimal, yielding an average strength of 25 MPa. Among the aggregate sizes, 40–50 mm (Group 7) performed best, with 22.58 MPa. The AE data revealed a three-stage evolution—linear-elastic, nonlinear crack growth, and critical failure—with signal density positively correlating to fracture energy. DIC maps showed unidirectional energy release in pure-mortar specimens, whereas aggregate-containing specimens displayed chaotic energy patterns. This confirms that aggregates alter stress fields at crack tips and redirect energy-dissipation paths, shifting failure from single-crack propagation to a multi-scale damage network. These results provide a theoretical basis and technical support for the resource-efficient use of mining waste and advance green backfill technology, thereby contributing to the sustainable development of mining operations. Full article

High-volume fly ash cement exhibits drawbacks such as delayed hydration and reduced early-age compressive strength due to the replacement of large amounts of cement with fly ash. In recent years, various studies have been conducted to overcome these limitations by incorporating nanomaterials, such as nano-silica, to promote the hydration of cementitious systems. This study aims to investigate the effect of colloidal nano-silica on the hydration behavior of cement. Cement paste specimens were prepared with varying dosages of colloidal nano-silica to evaluate its influence. To examine the hydration characteristics and mechanical performance, compressive strength tests, isothermal calorimetry, and thermo-gravimetric analyses were conducted. Furthermore, the effect of colloidal nano-silica on the hydration of cement blended with fly ash was also examined. The experimental results revealed that the incorporation of colloidal nano-silica accelerated the hydration reactions in both ordinary and fly ash-blended cement pastes and significantly improved early-age compressive strength. In particular, the 7-day compressive strength of fly ash-blended cement mortar improved by 22.2% compared to the control specimen when 2% colloidal nano-silica was incorporated. The use of colloidal nano-silica appears to be a practical approach for enhancing the early strength of high-volume fly ash concrete, and its broader application and target expansion could contribute to the advancement of a low-carbon construction industry. Full article

This paper investigates nine PVA fiber-reinforced cementitious composites with varying fiber content (1–2.5%) and types (oil-coated and non-coated). The experimental compositions utilize locally available cement, high volumes of fly ash, silica fume, PVA fibers, and a superplasticizer, entirely omitting natural aggregates. Key parameters evaluated include bulk density, compressive strength, secant modulus of elasticity, flexural tensile strength, fracture energy, and structural design applicability. The results show that FRCs without natural aggregates achieves significantly lower densities (1500–1720 kg/m³). Compressive strength is influenced by matrix density, with the highest value recorded at 30.98 MPa. The high fly ash content reduces the secant modulus of elasticity, while flexural tensile strength follows a similar pattern to compressive strength. Oil-coated fibers generally lower fracture energy, except for the 1.5% PVA content, where the 2.5% composition performs best. All specimens exhibit tension softening rather than the strain-hardening behavior of ECCs. Structural design equations were developed, though experimental validation is necessary. The 2.5% PVA composition increases the compression zone height by 7% while requiring 2% more reinforcement. As a sustainable alternative to conventional concrete, the composites offer promising mechanical properties and structural viability for construction applications. Full article

This study evaluated the impact of mill scale (MS), a steel manufacturing waste product, as a replacement for natural fine aggregate (up to 100% by volume) in high-calcium fly ash-based geopolymer concrete (GC) and ordinary Portland cement concrete (CC). We compared the workability, compressive strength, splitting tensile strength, modulus of elasticity, density, water absorption, porosity, ultrasonic pulse velocity, thermal conductivity, acid resistance, chloride penetration, and radiation attenuation (gamma rays and fast neutrons) of the resulting materials. Results showed that GC and CC with 100% MS achieved 28-day compressive strengths of 23.6 MPa and 35.2 MPa, respectively, representing 58% and 90% of the strengths of plain GC and CC. MS-modified GC exhibited superior acid and chloride resistance compared to CC. Importantly, MS enhanced radiation shielding, with GC and CC containing 100% MS, demonstrates the best performance, suggesting its potential use in radiation-shielding construction materials. Full article

Geopolymer recycled aggregate concrete (GRAC) is an eco-friendly material utilizing industrial byproducts (slag, fly ash) and substituting natural aggregates with recycled aggregates (RA). Incorporating steel-polypropylene hybrid fibers into GRAC to produce hybrid-fiber-reinforced geopolymer recycled aggregate concrete (HFRGRAC) can bridge cracks across multi-scales and multi-levels to synergistically improve its mechanical properties. This paper aims to investigate the mechanical properties of HFRGRAC with the parameters of steel fiber (SF) volume fraction (0%, 0.5%, 1%, 1.5%) and aspect ratio (40, 60, 80), polypropylene fiber (PF) volume fraction (0%, 0.05%, 0.1%, 0.15%), and RA substitution rate (0%, 25%, 50%, 75%, 100%) considered. Twenty groups of HFRGRAC specimens were designed and fabricated to evaluate the compressive splitting tensile strengths and flexural behavior emphasizing failure pattern, load–deflection curve, and toughness. The results indicated that adding SF enhances the specimen ductility, mechanical strength, and flexural toughness, with improvements proportional to SF content and aspect ratio. In contrast, a higher percentage of RA substitution increased fine cracks and reduced mechanical performance. Moreover, the inclusion of PF causes cracks to exhibit a jagged profile while slightly improving the concrete strength. The significant synergistic effect of SF and PF on mechanical properties of GRAC is observed, with SF playing a dominant role due to its high elasticity and crack-bridging capacity. However, the hydrophilic nature of SF combined with the hydrophobic property of PF weakens the bonding of the fiber–matrix interface, which degrades the concrete mechanical properties to some extent. Full article

The utilization of polyethylene terephthalate (PET) powder as aggregate in the development of environmentally friendly high-ductility composites (P-EHDC) offers a promising pathway for advancing sustainable and high-performance concrete materials. Despite its potential, the fracture behavior of P-EHDC—particularly under the influence of alkali-activated precursors—remains insufficiently explored. In this study, the fracture performance of P-EHDC was evaluated by varying the precursor composition ratios (GGBS:FA = 4:6, 3:7, and 2:8) and PET powder replacement ratios (0%, 15%, 30%, and 45% by volume). Fracture modes, Mode I fracture energy (G_F), and crack propagation behavior were analyzed using the J-integral method. All specimens exhibited ductile fracture characteristics, a clear contrast to the brittle failure observed in conventional concrete. The replacement of 15 vol% PET powder significantly increased G_F in precursor systems with higher GGBS content (4:6 and 3:7), and 30 vol% was more effective in fly ash-rich systems (2:8). The J-integral method, which offers broader applicability compared to conventional methods such as the double-K fracture model, provided a more comprehensive understanding of the fracture behavior. The results showed that PET powder reduced the matrix fracture toughness, promoted matrix cracking, and weakened the fiber-bridging effect, leading to enhanced energy absorption via fiber pull-out. At low PET powder replacement ratios (e.g., 15 vol%), the cracking threshold of the matrix was not significantly reduced, while more fibers engaged during the crack instability stage to absorb fracture energy through pull-out. This behavior highlights the synergistic toughening effect between PET powder and fibers in the P-EHDC system. The effect became more pronounced when the PET content was below 45 vol% and the precursor matrix contained a higher proportion of GGBS, leading to enhanced ductility. This study introduces a novel approach to fracture behavior analysis in PET-modified alkali-activated composites and provides theoretical support for the toughening design of high-performance, low-carbon concrete materials. Full article

The high consumption of concrete makes it a priority target for environmental goals. When supplementary cementing materials were introduced, important progress was made toward achieving these goals, with fly ash (FA) making a major contribution in this regard. Given the current situation, it has become necessary to identify an alternative to this material as a result of the shutdown of coal-fired power plants across the European Union. In this sense, glass powder (GP) has shown promising results. This research focused on reducing the dosage of Portland cement (PC) as extensively as possible in concrete formulations, through high incorporations (until 70%) with different dosages of binder to evaluate various applications without compromising its strength and durability. The results obtained are encouraging. With only 150 kg/m³ of PC, 46.42 MPa was obtained, and with 250 kg/m³ of PC, 71.50 MPa was obtained, both at 90 days. Durability was not significantly compromised in the tests carried out and even obtained better results in some tests. The findings suggest that a substantial replacement of PC with GP could serve as a feasible option for lowering the PC content or even substituting FA, promoting a reduction in CO₂ emissions and energy consumption, and making concrete more sustainable. Full article

To address the demands of the low-carbon era, this study proposed a solution by using eggshell powder (ESP), fly ash, and ground granulated blast furnace slag together with alkaline solution in the preparation of lightweight geopolymer foam concrete (LWGFC). The aim of this study is to investigate the influence of replacing precursor materials with 5–20% ESP on the expansion behavior, physical, mechanical characteristics, and thermal conductivity of LWGFC. Additionally, the study examines the effect of varying the silicate modulus (SiO₂/Na₂O ratios of 1.0, 1.25, and 1.5) on the properties of LWGFC. Incorporating ESP from 5% to 20% with a constant SiO₂/Na₂O ratio reduced the initial setting time, while a high SiO₂/Na₂O ratio controlled the setting time and expansion volume. The high SiO₂/Na₂O ratio decreased the porosity and enhanced the compressive strength of the LWGFC but increased the thermal conductivity. The inclusion of more than 10% ESP content negatively affected compressive strength; however, a high SiO₂/Na₂O ratio can mitigate this detrimental effect. The thermal conductivity of optimal-content ESP mixtures with a SiO₂/Na₂O ratio of 1.0 was about 0.84 W/m·K, which is 2.1% lower than mixtures with a ratio of 1.25 and 18.6% lower than those with a ratio of 1.5. High-content ESP mixtures had a density of 1707 kg/m³, 0.97 W/m·K, and a compressive strength of 18.9 MPa at a low SiO₂/Na₂O ratio. Finally, the inclusion of ESP in the LWGFC, along with the use of an appropriate silicate modulus, resulted in improved strength development while decreasing porosity. Full article

There is a lack of research on the early plastic deformation and capillary pressure of high-volume fly ash concrete (HVFAC) under varying ambient temperatures. This study aims to investigate the effects of water–binder ratio, fly ash admixture, and ambient temperature on the air entry time T, capillary pressure, and plastic shrinkage of HVFAC. Nine different fly ash concrete materials were designed and analyzed to determine the early plastic deformation and capillary pressure of HVFAC under different ambient temperatures. The dosage of different superplasticizers was adjusted to ensure a slump of 180 mm for all the HVFAC mixtures. The results showed that at 20 °C, T increases with the increase in the water–binder ratio and fly ash admixture, while the effect of T is negligible at 35 °C. The plastic shrinkage of HVFAC increases significantly with the increase in curing temperature, and there is a linear correlation between the air entry time T and the plastic shrinkage value at this time. At low water–binder ratios, the capillary pressure threshold P_a increases with increasing curing temperature, while at high water–binder ratios, there is no significant trend observed for P_a. The findings of the study can provide a theoretical basis for preventing plastic cracking of concrete and optimizing early curing methods. Full article

The construction industry’s development trend has resulted in a large volume of demolished concrete. Improving the efficiency of the proper use of this waste as a recycled aggregate (RA) in concrete is a promising solution. In this study, we utilized response surface methodology (RSM) and three machine learning (ML) techniques—the M5P algorithm, the random forest (RF) algorithm, and extreme gradient boosting (XGB)—to optimize and predict the compressive strength (CS) of RA concrete containing fly ash (FA), silica fume (SF), and polypropylene fiber (PPF). To build the models, the results regarding 529 data points were used as a dataset with varying numbers of input parameters (out of a total of ten). The CS quadratic model under RSM exhibited acceptable prediction accuracy. The best CS was found with a 100% volume of RA consisting of coarse aggregate, 1.13% PPF by volume of concrete, 7.90% FA, and 5.30% SF as partial replacements of binders by weight. The XGB model exhibited superior performance and high prediction accuracy, with a higher R² and lower values of errors, as depicted by MAE, RMSE, and MAPE, when compared to the other developed models. Furthermore, SHAP analysis showed that PPF had a positive impact on predicting CS, but the curing age and superplasticizer dose had the highest positive impact on predicting the CS of RA concrete. Full article

In order to reduce the production cost of preparing C-S-H seeds (C-seeds) by wet grinding cement, this paper prepares a composite C-seed by mixing cement and silica fume (SF) in six proportions. Adding the C-seed to high-volume fly ash (FA) concrete would improve the insufficient early strength of this type of concrete. The properties of different C-seeds, as well as their effects on the mechanical properties, hydration characteristics and microstructure of concrete, were assayed by XRD, SEM and TG. As the results show, silica fume can contribute to the formation of the C-seed by promoting the hydration of cement. As the ratio of cement to silica fume (C/S) decreases, the particle size of the C-seed gradually decreases, the volume of CH decreases and the volume of C-S-H increases first, but when the C/S is less than 4/6, it decreases significantly. After the composite C-seed was added, the compressive strength (CS) of concrete at 1 d and 28 d was significantly improved. The CS at 1 d decreased following the decrease in the C/S ratio; however, it increased at 28 d. As the C/S ratio decreased, the porosity of the concrete with added C-seed decreased at 28 d, making the structure denser. The XRD, NMR and TG results show that C-seeds with C/S values greater than 4:6 have a more pronounced effect on promoting the hydration of cement. Full article

The rheological properties of concrete paste significantly influence its tensile creep behavior. In this study, the tensile creep behavior of high-volume fly ash concrete (HVFAC) employing the same cementitious pastes was experimentally investigated, and the rheological properties of the paste containing a high volume of fly ash using the nanoindentation (NI) technique was investigated in order to explore the influence of the paste’s rheological properties (such as micro-mechanical properties and microscopic creep) on the early-age tensile creep of HVFAC. The results demonstrated that the micro-strain of paste containing a high volume of fly ash (HVFA) showed a larger value than that without fly ash. As the test age extends, a decreasing trend in microscopic creep was observed which could be attributed to the growth of the content of HD C–S–H (high density C–S–H) gel. Moreover, within the same age period, the experimental data revealed that the incorporation of fly ash resulted in the reduction of the values of the creep modulus C and characteristic time τ. The effects of fly ash dosages and loading age on the creep properties of concrete was consistent with the micro-creep properties of the cementitious paste. The tensile specific creep values derived from the ZC (“ZC” are initials for the word ‘‘self-developed” in Chinese) model based on nanoindentation data closely match those obtained from experiments. Full article