Search Results (134)

This study investigates the Enzyme Biofilm Method (EBM), a biological wastewater treatment technology previously developed by the authors. EBM employs microbial-derived hydrolytic enzyme groups in the initial treatment stage to break down high-molecular-weight organic matter—such as starch, proteins, and fats—into low-molecular-weight compounds. These compounds enhance the growth of native microorganisms, promoting biofilm formation on carriers and improving treatment efficiency. Over the past decade, EBM has been practically applied in food factory wastewater facilities handling high organic loads. The enzyme groups used in EBM are derived from cultures of Bacillus mojavensis, Saccharomyces cariocanus, and Lacticaseibacillus paracasei. To clarify the system’s mechanism and ensure its practical viability, this study focused on starch—a prevalent and recalcitrant component of food wastewater—using two evaluation approaches. Verification 1: Field testing at a starch factory showed that adding enzyme groups to the equalization tank effectively reduced biological oxygen demand (BOD) through starch degradation. Verification 2: Laboratory experiments confirmed that the enzyme groups possess both amylase and maltase activities, sequentially breaking down starch into glucose. The resulting glucose supports microbial growth, facilitating biofilm formation and BOD reduction. These findings confirm EBM’s potential as a sustainable and effective solution for treating high-strength food industry wastewater. Full article

The escalating global demand for fresh water, driven by urbanization and industrial growth, underscores the need for sustainable water management, particularly in the water-intensive construction sector. Although prior studies have primarily concentrated on treated wastewater, the practical viability of utilizing untreated wastewater has not been thoroughly investigated—especially in developing nations where treatment expenses frequently impede actual implementation, even for non-structural uses. While prior research has focused on treated wastewater, the potential of untreated or partially treated wastewater from diverse industrial sources remains underexplored. This study investigates the feasibility of incorporating wastewater from textile, sugar mill, service station, sewage, and fertilizer industries into concrete paver block production. The novelty lies in a dual approach, combining experimental analysis with XGBoost-based machine learning (ML) models to predict the impact of key physicochemical parameters—such as Biochemical Oxygen Demand (BOD), Chemical Oxygen Demand (COD), and Hardness—on mechanical properties like compressive strength (CS), water absorption (WA), ultrasonic pulse velocity (UPV), and dynamic modulus of elasticity (DME). The ML models showed high predictive accuracy for CS (R² = 0.92) and UPV (R² = 0.97 direct, 0.99 indirect), aligning closely with experimental data. Notably, concrete pavers produced with textile (CP-TXW) and sugar mill wastewater (CP-SUW) attained 28-day compressive strengths of 47.95 MPa and exceeding 48 MPa, respectively, conforming to ASTM C936 standards and demonstrating the potential to substitute fresh water for non-structural applications. These findings demonstrate the viability of using untreated wastewater in concrete production with minimal treatment, offering a cost-effective, sustainable solution that reduces fresh water dependency while supporting environmentally responsible construction practices aligned with SDG 6 (Clean Water and Sanitation) and SDG 12 (Responsible Consumption and Production). Additionally, the model serves as a practical screening tool for identifying and prioritizing viable wastewater sources in concrete production, complementing mandatory laboratory testing in industrial applications. Full article

Membrane distillation (MD) has attracted increasing attention as a thermally driven separation process for water purification, desalination, and wastewater treatment. Its primary advantages include high rejection of non-volatile solutes, compatibility with low-grade or waste heat sources, and operation at ambient pressure. Despite these benefits, large-scale implementation remains limited due to the lack of membrane materials capable of withstanding harsh operating conditions and maintaining their hydrophobic character. Polymeric membranes have traditionally been used in MD applications; however, their limited thermal and chemical stability compromises long-term performance and reliability. In contrast, ceramic membranes are emerging as a promising alternative, offering superior mechanical strength, chemical resistance, and thermal stability. Nevertheless, their broader adoption in MD is hindered by several challenges, including high thermal conductivity, surface wettability, high fabrication costs, and limited scalability. This review provides a critical assessment of current developments, key opportunities, and ongoing challenges associated with the use of ceramic membranes in MD. Particular emphasis is placed on advances in surface modification techniques and the emerging applications in advanced MD configurations. Full article

Textile dyeing wastewater is one of the most challenging industrial effluents to treat due to its high concentrations of persistent organic compounds and nitrogenous substances. Conventional treatment methods often fall short in achieving both sufficient removal efficiency and environmental safety. In this study, we aimed to remove the total nitrogen (T-N) and total organic carbon (TOC) of dyeing wastewater from an industrial complex in D City, Korea, by applying bipolar and packed bipolar electrolysis using aluminum (Al) electrodes and activated carbon (AC). The system was operated for 60 min under varying conditions of applied voltage (5–15 V), electrolyte type and concentration (non-addition, NaCl 5 mM, NaCl 10 mM, Na₂SO₄ 5 mM, Na₂SO₄ 10 mM), and AC packing amount (non-addition or 100 g/L). The highest T-N and TOC removal efficiencies were observed at 15 V, reaching 69.53% and 63.68%, respectively. Electrolyte addition significantly improved initial treatment performance, with NaCl 10 mM showing the best results. However, Al leaching also increased, from 549.83 mg/L (non-addition) to 623.06 mg/L (NaCl 10 mM). When AC was used without electrolysis (control experiment), the T-N and TOC removal efficiencies were limited to 30.24% and 29.86%, respectively. In contrast, AC packing combined with 15 V electrolysis under non-addition achieved 86.04% T-N and 77.98% TOC removal, while also reducing Al leaching by 40.12%. These results suggested that electrochemical treatment with AC packing under non-addition conditions offers the best balance between high treatment efficiency and low environmental impact. These findings demonstrate that the synergistic use of packed activated carbon and electrochemical treatment under additive-free conditions can overcome the limitations of conventional methods. This study contributes to the development of more sustainable and effective technologies for treating high-strength industrial wastewater. Full article

Water contamination with toxic pollutants such as heavy metals, oil spills, organic and inorganic dyes, pesticides, etc., causes severe environmental and human health pollution. Aerogels have gained increasing attention in recent years as promising adsorbents due to their outstanding properties. This paper critically evaluates the recent advancements in aerogel-based materials, highlighting their challenges, limitations, and practical applications in large-scale experiments. The influence of key parameters such as adsorbent dosage, solution pH, ionic strength, and temperature is also discussed. Integrating nanotechnology and advanced manufacturing methods, a new generation of high-performance adsorbents with increased sorption capacity and reusability could be developed. Additionally, pilot studies and field trials are highlighted in this review, showing aerogels’ practical and real-world applications. Although various gaps in the production process that limit aerogel implementation in the market still exist, the research progress in the field shows that novel aerogels could be used in real wastewater treatment in the future. This review underscores the need for future research to develop advanced aerogel-based materials using green and sustainable synthesis methods that can lead to full-scale application. Full article

This study investigates membrane fouling control in a submerged anaerobic ceramic membrane bioreactor (AnCMBR) treating high-strength food wastewater (chemical oxygen demand (COD): 10–30 g/L). A hybrid strategy combining mechanical cleaning via a moving rubber blade (MRB) (termed anaerobic ceramic blade MBR (AnCBMBR)) with intermittent salt-assisted backwash (SAB) was tested to manage transmembrane pressure (TMP) and sustain treatment performance. During more than 300 days of field operation, MRB alone maintained stable TMP below 0.15 kg_f/cm² without backwashing, achieving more than 90% COD removal at a very short hydraulic retention time (HRT) of 1–2 days. Introducing intermittent SAB further stabilized operations and enhanced total phosphorus (T-P) removal by facilitating struvite formation through the interaction of MgCl₂ and phosphorus in the reactor. The AnCBMBR system demonstrated reliable, long-term fouling control and treatment efficiency, even under high organic loads, proving its viability for small-scale facilities managing concentrated food wastewater. This study advances practical strategies for sustainable anaerobic MBR operation under challenging industrial conditions. Full article

Wood-based membranes have garnered increasing attention due to their structural advantages and durability in the efficient treatment of oily kitchen wastewater. However, conventional fabrication methods often rely on toxic chemicals or synthetic processes, generating secondary pollutants and suffering from fouling, which reduces performance and increases resource loss. In this study, an innovative bilayer membrane was developed from balsa wood by combining a hydrophilic longitudinal layer for water transport with a polydimethylsiloxane (PDMS)-impregnated carbonized transverse layer to enhance hydrophobicity, resulting in increased separation efficiency and a reduction in fouling by 98.38%. The results show a high permeation flux of 1176.86 Lm^–2 h^–1 and a separation efficiency of 98.60%, maintaining low fouling resistance (<3%) over 20 cycles. Mechanical tests revealed a tensile strength of 10.92 MPa and a fracture elongation of 10.42%, ensuring robust mechanical properties. Wettability measurements indicate a 144° contact angle and a 7° sliding angle with water on the carbonized side, and a 163.7° contact angle with oil underwater and a 5° sliding angle on the hydrophilic side, demonstrating excellent selective wettability. This study demonstrates the potential of carbonized wood-based membranes as a sustainable, effective alternative for large-scale wastewater treatment. Full article

Sludge is a semi-solid waste generated during the process of wastewater treatment. Due to the addition of polymerized ferric chloride in the flocculation process, the sludge produced by the sewage treatment plant in Liaocheng Jiaming Industrial Park contains a high content of iron oxide. In this paper, chemical analysis and particle size analysis of local sludge and sludge ash were conducted. In order to assess the potential of substituting cement as cementitious material with different dosages of sludge or sludge ash with high iron oxide content, setting time, compressive strength, microscopic analysis using microscopic testing (XRD, TG/DTG, SEM) and a toxicity characteristic leaching procedure (TCLP) were analyzed. These procedures determined the physical properties, compressive strength, hydration products, microstructure, and heavy metal contaminants of cement slurries replaced by local sludge or sludge ash with different dosages of high iron oxide content. The results show that less than 5% of local sludge or sludge ash can be incorporated into cement slurry as an alternative cementitious material for solid waste disposal. Full article

Molybdenum (Mo) is a critical industrial metal valued for its corrosion resistance and strength-enhancing properties. However, increasing demand necessitates more efficient and sustainable recovery methods. Bio-recovery of Mo by biosorption is a promising resolution, especially by the use of surface-engineered microbes that express metal binding proteins on its cell surface. This study investigates the potential of Saccharomyces cerevisiae strain ScBp6, which displays a molybdate-binding protein (ModE) on its cell surface, immobilized on porous materials. Our findings reveal that polyurethane sponges (PS) significantly outperform ceramic materials in yeast immobilization, entrapping 1.76 × 10⁷ cells per sponge compared to 1.70 × 10⁶ cells per ceramic cube. Furthermore, the yeast–PS complex demonstrated superior Mo adsorption, reaching 2.16 pg Mo per yeast cell under 10 ppm Mo conditions, comparable to free yeast cells (1.96 pg Mo per yeast cell). These results establish PS as an effective and scalable platform for Mo recovery, offering high biosorption efficiency, reusability, and potential for industrial wastewater treatment applications. Full article

In this study, a novel lignin-based magnetic composite with a shell-and-core structure and high saturated magnetic strength has been developed for the efficient removal of Pb(II) from wastewater. The adsorbent was fabricated through the introduction of silica–amino groups and a cross-linking complex with lignin, utilizing Fe-Fe₂O₃ as a magnetic source. The paramagnetic characteristics enabled its rapid separation from the aqueous solution within merely 15 s. Batch adsorption experiments demonstrated that the adsorbents could reach equilibrium for Pb(II) adsorption within 30 min. When the concentration of Pb(II) is in the low range of 0 to 200 mg/L, the removal rate of Pb(II) approaches 100%, and the theoretical maximum adsorption capacity is as high as 384.2 mg/g. The mechanism analysis indicated that the adsorption process was primarily characterized as monolayer chemisorption. Notably, the resultant bio-composites demonstrated a high level of stability even after eight consecutive adsorption and desorption cycles, with the removal rate of Pb(II) still reaching 82.3%. This work outlines a novel approach for designing highly efficient lignin-derived adsorbents toward wastewater treatment. Full article

In this study, an effective composite material, manganese-modified magnetic dual-sludge biochar (Mn@MDSBC), was developed for the adsorption of ciprofloxacin hydrochloride (CIP). This composite was prepared by means of a simple one-pot method, which involved the pyrolysis of iron-based waterworks sludge (IBWS) and paper mill sludge (PMS) loaded with manganese (Mn) under controlled conditions in a nitrogen atmosphere. The synthesized Mn@MDSBC was subjected to a comprehensive suite of characterization approaches, which included N₂ adsorption–desorption, X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS). Subsequently, static adsorption tests were conducted to investigate how different factors, including the initial solution pH, reaction time and temperature, CIP concentration, and ionic strength influence the adsorption of CIP by Mn@MDSBC. Mn@MDSBC had the maximum CIP adsorption capacity of 75.86 mg/g at pH 5, among the pH values ranging from 3 to 9. The pseudo-second order model provided the best description of the adsorption process, while the experimental data aligned more closely with the Langmuir equation than with the Freundlich model, indicating monolayer adsorption. The adsorption process was found to be non-spontaneous and exothermic according to thermodynamic analysis. The presence of Cl⁻ and SO₄²⁻ enhanced CIP adsorption, while PO₄³⁻ weakened it. After five cycles of reuse, Mn@MDSBC experienced a 17.17% loss in CIP adsorption capacity. The primary mechanisms for CIP removal by Mn@MDSBC were identified as physical and chemical adsorption, hydrogen bonding, and π-π stacking interactions. In summary, the study underscores the high efficiency of Mn@MDSBC as a composite material for CIP adsorption, highlighting its potential for application in wastewater treatment processes. Full article

Rapid industrialization has led to significant environmental challenges, particularly in wastewater treatment, where the removal of heavy metal ions and organic dyes is critical. This study presents the synthesis and characterization of a high-performance hydrogel adsorbent, (nanoclay)_x@poly-γ-glutamic acid (γ-PGA)/polyethyleneimine (PEI) hydrogel adsorbent (denoted as N_xPP, x = 0, 20, 40, 60, and 80), for the efficient removal of heavy metal ions (Cu²⁺, Fe³⁺, and Zn²⁺) and organic dyes (Methylene blue, as a typical example) from wastewater. The hydrogel was prepared using a one-pot method, combining γ-PGA and PEI with varying amounts of nanoclay. The N₈₀PP hydrogel demonstrated exceptional adsorption capacities, achieving 224.37 mg/g for Cu²⁺, 236.60 mg/g for Fe³⁺, and 151.95 mg/g for Zn²⁺ within 30 min, along with 88.18 mg/g for Methylene blue within 5 h. The incorporation of nanoclay significantly enhanced the mechanical properties, with compressive strength reaching 560.49 kPa. The hydrogel exhibited excellent reusability, maintaining high adsorption capacity after five cycles. The adsorption kinetics followed a pseudo-second-order model, and the isotherms fit the Freundlich model, indicating a multilayer adsorption mechanism. This study highlights the potential of N_xPP hydrogels as a versatile and sustainable solution for wastewater treatment. Full article

The management of washing water from concrete plants is a growing environmental and industrial concern due to its high alkalinity and the presence of suspended solids, chemical admixtures, and dissolved salts. This study investigates the impact of collected and recycled concrete plant washing water on the physical, chemical, and mechanical properties of mortars. Two types of wastewater were analyzed: (1) collected water (CW), obtained from settling tanks with residual suspended particles and chemical compounds, and (2) recycled water (RW), subjected to a complete treatment process including pH stabilization and solid particle removal. The effects of these waters were compared against potable water (PW) through a comprehensive experimental program evaluating the porosity, density, shrinkage, and mechanical performance of mortars. The results indicate that using CW and RW leads to increased porosity, higher shrinkage, and a reduction in compressive and flexural strength, with RW having a more pronounced impact. These changes are attributed to the chemical composition of the water, which affects cement hydration and matrix densification. Despite these drawbacks, the proper treatment and controlled usage of such waters may offer sustainable alternatives to potable water in concrete production, contributing to resource conservation and environmental sustainability. Full article

The rapid detoxification and mineralization of Cr(VI) in aqueous environments hold critical importance for emergency response and resource recovery yet remain technically challenging. Herein, we report the synthesis of FeS₂/ZVI composites through ethanol-assisted wet ball-milling and their application in Cr(VI) removal under microwave (MW) irradiation. This study systematically investigates the effects of MW irradiation on the removal efficiency of Cr(VI) using FeS₂/ZVI composites, with particular focus on key parameters including composite dosage, initial pH, MW temperature, and Cr(VI) concentration. Notably, 1 g/L FeS₂/ZVI composites achieved near-complete removal (>99%) of 50 mg/L Cr(VI) within 7 min at a MW irradiation temperature of 333 K, which exhibited 5.9-fold and 13.1-fold superior performance compared to pure pyrite and ZVI, respectively. Additionally, there is a 96.1% reduction in reaction time in comparison to non-MW irradiation system. In real electroplating wastewater samples, Cr(VI) concentration was reduced from 38.93 to 0.42 mg L⁻¹ by MW irradiation-assisted treatment, validating its potential for practical applications in industrial Cr(VI) pollution control. The activation energy determined by fitting the Arrhenius equation showed a 39.7% reduction for the MW-assisted FeS₂/ZVI system (16.0 kJ mol⁻¹) compared to conventional thermal heating (from 25.6 kJ mol⁻¹), indicating that MW irradiation induced catalytic enhancement of FeS₂/ZVI, thereby lowering the energy barrier for Cr(VI) reduction. Moreover, MW irradiation-assisted processes facilitated the mineralization of reduced Cr(III) to stable spinel FeCr₂O₄. These findings collectively establish a synergistic mechanism between MW activation and FeS₂/ZVI composites, offering innovative pathways for efficient Cr(VI) detoxification and resource recovery from high-strength industrial wastewaters. Full article

Biochar (BC) is a widely studied economic and environment-friendly material. However, its application is limited by its underdeveloped pore structure, small specific surface area, low degree of graphitization, and difficulty in being separated from liquids during the application process. Raw cotton contains almost 100% cellulose and has a high yield for preparing biochar. A novel type of magnetic biochar composite was prepared by the impregnation–calcination method using cotton and iron nitrate nonahydrate(Fe(NO₃)₃·9H₂O). The material was characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, thermogravimetric analysis (TG), and specific surface area testing (BET). The results show that Fe_xO_y nanoparticles with a uniform morphology and an average particle size of less than 20 nm are embedded in the composite; the saturation magnetization strength of the composite material reaches 21.6 emu/g; and compared to the original biochar, the composite material has a larger specific surface area (326 m²/g). As an adsorbent, the composite material has a fast removal rate for Pb²⁺ of 95% in 50 min. The Langmuir model calculation results show that the maximum adsorption capacity of the composite for Pb²⁺ is 252.7 mg/g. Fe_xO_y-BC easily achieves solid–liquid separation and can be recycled for Pb²⁺ wastewater treatment through adsorption–desorption–regeneration. Full article