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17 pages, 4279 KB  
Article
Decoupling Thermal and Hydraulic Performance in Cross-Flow Micro Heat Exchangers via Mixed-Geometry Channel Designs
by Quanyi Zhou, Zheng Chang, Qi Wang, Yuhao Dai, Lingjie Xu, Rongsheng Lin, Zenan Wu, Xianlei Chen and Wenfeng Wu
Micromachines 2026, 17(7), 776; https://doi.org/10.3390/mi17070776 - 26 Jun 2026
Abstract
Cross-flow micro heat exchangers enable compact thermal management for high-density electronics, but their design is traditionally constrained by a strict trade-off between heat transfer and hydraulic resistance. To mitigate this limitation, we investigate the influence of mixed-geometry channel designs on the coupled thermal [...] Read more.
Cross-flow micro heat exchangers enable compact thermal management for high-density electronics, but their design is traditionally constrained by a strict trade-off between heat transfer and hydraulic resistance. To mitigate this limitation, we investigate the influence of mixed-geometry channel designs on the coupled thermal and hydraulic performance using a three-dimensional conjugate heat transfer model of water flowing through a stainless-steel micro-matrix with a 40-micrometer hydraulic diameter. Numerical simulations show that at low Reynolds numbers (100 to 200), corner-induced steady three-dimensional flow redistribution modifies the thermal boundary layer, causing convective and hydraulic performance to deviate from standard macroscale predictions. By expanding the transverse microchannel spacing from 10 to 60 μm, the Nusselt number increases from 1.15 to 2.07 while maintaining a nearly constant pressure gradient. These results provide geometric guidelines for designing high-efficiency microfluidic cooling systems by mitigating the traditional trade-off between heat-transfer enhancement and hydraulic resistance. Among the geometries evaluated, pure square channels maximize heat transfer, hybrid circular-square configurations optimize hydraulic efficiency, and triangular designs perform poorly due to high viscous drag. These results provide geometric guidelines for mitigating the traditional trade-off between heat-transfer enhancement and hydraulic resistance in microfluidic cooling systems. Full article
(This article belongs to the Section A:Physics)
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19 pages, 2312 KB  
Article
CFD Modeling of Rotational Speed Effects on Thermal Behavior and Temperature Excursion Minimization in Large Type IV Polymer Composite Hydrogen Storage Tanks
by Mehmet Akif Kartal and Dudu Mertgenç Yoldaş
Polymers 2026, 18(12), 1499; https://doi.org/10.3390/polym18121499 - 16 Jun 2026
Viewed by 255
Abstract
During fast-fill, large type IV polymer composite hydrogen storage tanks experience significant temperature gradients associated with both the compression of the gas and a Joule–Thomson effect that can compromise vessel integrity, significantly affecting overall safety. In order to remedy this concern, the current [...] Read more.
During fast-fill, large type IV polymer composite hydrogen storage tanks experience significant temperature gradients associated with both the compression of the gas and a Joule–Thomson effect that can compromise vessel integrity, significantly affecting overall safety. In order to remedy this concern, the current work proposes a novel active mixing approach in which the tank rotates, which leads to enhanced internal convective heat transfer and consequently minimizes temperature gradients. Transient CF simulations were performed using the Redlich–Kwong real-gas equation of state, capturing the high-pressure thermodynamic behavior of hydrogen precisely. The study, based on the 1000 s fast-refueling of a tank of 20.56 m3 internal volume, was carried out to assess the tangential speeds of rotation at 10, 30, and 50 rad/s, respectively. Results also show that thermal performance has a strongly nonlinear dependence on rotational speed. At 10 rad/s, a reasonably even temperature profile develops with a much lower energy cost. The most significant suppression of peak temperatures, and therefore the most efficient cooling, is seen at 30 rad/s. Nevertheless, when the rotation speed further elevates to 50 rad/s, abundant viscous dissipation heating results in an unwanted secondary temperature increase while partially counteracting the benefits brought about by improved mixing. On the whole, the results indicate that an ideal operating window more closely correlated with 30 rads/s is seen to provide the most beneficial compromise between temperature uniformity, maximum temperature limitation, and energy consumption for rapid refueling of large composite hydrogen storage systems. Full article
(This article belongs to the Special Issue Modeling of Polymer Composites and Nanocomposites (2nd Edition))
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15 pages, 4244 KB  
Article
Numerical Study on the Effect of Structural Parameters on Flow and Heat Transfer Characteristics of Helical Cruciform Fuel
by Yixiang Zou, Yue Ma, Jingwen Yan, Chang’e Wu, Qifeng Lv and Jianqiang Shan
Fluids 2026, 11(6), 141; https://doi.org/10.3390/fluids11060141 - 5 Jun 2026
Viewed by 213
Abstract
As a high-performance innovative fuel rod design, helical cruciform fuel (HCF) exhibits significant advantages over conventional circular fuel rods, such as a larger heat transfer area per unit volume, enhanced fluid flow and heat transfer characteristics due to its helical geometry, and a [...] Read more.
As a high-performance innovative fuel rod design, helical cruciform fuel (HCF) exhibits significant advantages over conventional circular fuel rods, such as a larger heat transfer area per unit volume, enhanced fluid flow and heat transfer characteristics due to its helical geometry, and a periodic self-supporting configuration. These attributes make it a highly promising option for future advanced reactor applications. Using the SST k-ω turbulence model, this study numerically investigates single-phase flow and heat transfer in a triangularly arranged 7-rod compact HCF fuel bundle, focusing on the effects of cross-sectional geometry and helical pitch on its three-dimensional flow and heat transfer behavior. Numerical results indicate that reducing the concave arc radius R increases the heat transfer surface area of the rod bundle, effectively enhancing heat transfer performance and reducing wall temperature; decreasing the helical pitch substantially strengthens fluid mixing. However, when the concave arc radius R becomes excessively small, the cross-flow intensity exhibits a local minimum in the concave region, resulting in a significant degradation of convective heat transfer capability in this area. These findings provide valuable insights for the structural optimization and design selection of HCF. Full article
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33 pages, 80249 KB  
Article
Implementation of a GPU-Accelerated Lagrangian Particle Dispersion Model for Atmospheric Transport of Radioactive Nuclides
by Qingyun Li, Tao He, Mingye Li, Junfang Zhang, Bing Lian, Liye Liu, Rui Qiu and Junli Li
Atmosphere 2026, 17(6), 573; https://doi.org/10.3390/atmos17060573 - 1 Jun 2026
Viewed by 317
Abstract
Large-scale atmospheric dispersion model for emergency response to nuclear accidents requires high computational efficiency and numerical reliability. A GPU-oriented Lagrangian particle dispersion model was developed within FLEXPART framework to address these demands. Core transport processes—including advection, turbulent diffusion, convective mixing, and dry/wet deposition—were [...] Read more.
Large-scale atmospheric dispersion model for emergency response to nuclear accidents requires high computational efficiency and numerical reliability. A GPU-oriented Lagrangian particle dispersion model was developed within FLEXPART framework to address these demands. Core transport processes—including advection, turbulent diffusion, convective mixing, and dry/wet deposition—were restructured for GPU parallel execution. Further incorporation of fast arithmetic operators and multi-level parallelization strategies substantially improved overall computational performance while preserving physical accuracy. Additional MPI-based parallel meteorological data decoupling and preprocessing tool has been developed, which alleviates data-handling bottlenecks. Meanwhile, multi-GPU execution and a load-balancing strategy enable efficient scaling in heterogeneous computing environments. Using the first release of European Tracer Experiment (ETEX-I) as a benchmark, the GPU program’s accuracy and acceleration were rigorously evaluated. Results show that, while maintaining nearly comparable accuracy (with relative errors on the order of 102), the program achieves an overall speedup of approximately 40.45 on a single-GPU platform, which can be further increased to about 52.05 in high-performance application scenarios where meteorological background fields are reusable. Moreover, multi-GPU experiments reveal favorable parallel scalability across configurations ranging from one to four GPUs, and confirm that the proposed load-balancing strategy effectively enhances computational efficiency in heterogeneous GPU environments. Full article
(This article belongs to the Section Atmospheric Techniques, Instruments, and Modeling)
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20 pages, 31107 KB  
Article
Evaluation of Sea Ice–Atmosphere Boundary Layer in the North Atlantic–Arctic Ocean Based on High-Resolution Models
by Ruohan Li and Xiaoyu Wang
Atmosphere 2026, 17(6), 552; https://doi.org/10.3390/atmos17060552 - 28 May 2026
Viewed by 254
Abstract
Rapid Arctic warming has significantly altered sea ice–atmosphere boundary layer processes, which low-resolution models struggle to resolve accurately. This study evaluates the historical performance (1958–2014) of four high-resolution models from CMIP6 HighResMIP—EC-Earth3P-HR, CNRM-CM6-1-HR, HadGEM3-GC3.1-HH, and Fgoals-f3-H—against ORAS5 and CMEMS reanalysis datasets and examines [...] Read more.
Rapid Arctic warming has significantly altered sea ice–atmosphere boundary layer processes, which low-resolution models struggle to resolve accurately. This study evaluates the historical performance (1958–2014) of four high-resolution models from CMIP6 HighResMIP—EC-Earth3P-HR, CNRM-CM6-1-HR, HadGEM3-GC3.1-HH, and Fgoals-f3-H—against ORAS5 and CMEMS reanalysis datasets and examines their physical response to rapid warming under the SSP5-8.5 scenario (2015–2025). Results show substantial intermodel differences in simulating Arctic sea ice thickness, mixed layer depth, sea surface temperature and salinity, and deep convection. HadG-EM3-GC3.1-HH and CNRM-CM6-1-HR perform best overall, reliably reproducing trends in the two major deep convection regions, meridional temperature–salinity gradients, and long-term evolution with lower biases and higher correlations. Under decadal strong warming, models generally simulate shoaling mixed layers in deep convection zones and upper-water destabilization in the Canada Basin, but responses in sea ice, eddy kinetic energy, and transect temperature–salinity vary markedly. HadGEM3-GC3.1-HH and CNRM-CM6-1-HR better represent physical quantities and ocean stratification consistent with observed real-world responses. We conclude that these two models are more suitable for studies of Arctic sea ice–atmosphere boundary layer changes and deep convection, providing a basis for high-resolution model selection and Arctic climate projection. Full article
(This article belongs to the Section Atmospheric Techniques, Instruments, and Modeling)
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23 pages, 5688 KB  
Article
Role of High-Resolution Land Surface Representation in WRF Model for Forecasting Extreme Heatwave Conditions over Cyprus
by Avinash N. Parde, Kartik Koundal, Utkarsh Bhautmage, Michael Mau Fung Wong, Christina Oikonomou and Haris Haralambous
Forecasting 2026, 8(3), 42; https://doi.org/10.3390/forecast8030042 - 19 May 2026
Viewed by 495
Abstract
The Eastern Mediterranean, notably Cyprus, is a climate change hotspot facing severe heatwaves. Accurate numerical weather prediction of these extremes requires precise land–atmosphere modeling and initial and boundary conditions. This study assesses replacing the default USGS Land-Use and Land-Cover (LULC) dataset with the [...] Read more.
The Eastern Mediterranean, notably Cyprus, is a climate change hotspot facing severe heatwaves. Accurate numerical weather prediction of these extremes requires precise land–atmosphere modeling and initial and boundary conditions. This study assesses replacing the default USGS Land-Use and Land-Cover (LULC) dataset with the 10 m ESA WorldCover 2021 dataset in the Weather Research and Forecasting (WRF) model to simulate the 15–29 July 2023 Cyprus heatwave. The updated LULC increased urban representation six-fold. Statistical validations showed significant improvements in 2 m temperature, relative humidity, and 10 m wind speed predictions across 85% of observational sites. Dynamically, it restored urban thermal memory, effectively capturing the daytime Urban Cool Island effect and nocturnal heat release. Furthermore, radiosonde validations showed that the update corrected nocturnal Planetary Boundary Layer Height (PBLH) underestimations and dampened exaggerated daytime convective mixing. However, crucial limitations remain. High-frequency diagnostics indicated the model still suffers from damped thermal inertia, missing the abrupt temperature spikes and rapid nocturnal cooling typical of semi-arid microclimates. Additionally, the updated configuration failed to capture severe atmospheric stagnation during peak heatwave conditions, highlighting that deep-rooted kinetic errors persist within default boundary layer parameterizations despite static surface improvements. Full article
(This article belongs to the Section Weather and Forecasting)
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22 pages, 4981 KB  
Article
Causal State-Space Reduced-Order Modeling of Sweeping Jet Actuators Using Internal Mixing-Chamber Dynamics
by Shafi Al Salman Romeo and Kursat Kara
Mathematics 2026, 14(10), 1694; https://doi.org/10.3390/math14101694 - 15 May 2026
Viewed by 324
Abstract
Sweeping jet (SWJ) actuators are widely used in active flow control, but explicitly resolving actuator-scale unsteadiness in full-configuration computational fluid dynamics (CFD) remains prohibitively expensive because of the small geometric scales and high-frequency oscillations involved. Existing reduced-order boundary-condition models constructed from exit-plane data [...] Read more.
Sweeping jet (SWJ) actuators are widely used in active flow control, but explicitly resolving actuator-scale unsteadiness in full-configuration computational fluid dynamics (CFD) remains prohibitively expensive because of the small geometric scales and high-frequency oscillations involved. Existing reduced-order boundary-condition models constructed from exit-plane data alone can reproduce the observed switching waveform, but they treat the actuator as an input–output black box and provide limited insight into the internal dynamics that generate the response. This work develops a causal state-space reduced-order modeling framework that links internal mixing-chamber dynamics to time-resolved exit-plane boundary conditions. Proper orthogonal decomposition (POD) is used to obtain a low-dimensional representation of the internal flow, and a data-driven linear evolution operator is identified in the reduced space by least-squares regression of successive snapshot pairs. A POD truncation rank of r=60 is selected from cumulative-energy and validation-error sensitivity analyses, capturing well above 99% of the fluctuation energy while lying within the converged performance regime. A corresponding reduced operator is identified for the exit plane, and spectral comparison reveals near-neutrally stable oscillatory modes in both regions. Using a ±1% relative frequency-matching tolerance, the dominant reduced-operator modes exhibit a 28.3% frequency overlap, providing operator-level evidence that exit-plane oscillations are dynamically linked to internal coherent structures. This correspondence is further supported by cross-spectral coherence analysis between representative internal and exit-plane probe signals, which shows strong coherence at dynamically relevant frequencies. A delayed causal output mapping is then formulated in which the internal reduced state drives the exit-plane response after an identified lag of 149 time steps, corresponding to 2.98×103 s. This delay provides a physically interpretable convective transport timescale from the mixing chamber to the actuator exit. Over the validation interval, the model maintains a mean relative L2 error below 0.02, with maximum normalized errors below 0.04 for most of the prediction horizon, and localized increases are confined to rapid jet-switching events. Field-level reconstructions of streamwise velocity and total pressure show that the model captures both phases of the jet-switching cycle, with errors concentrated primarily in high-gradient shear-layer regions. Compared with exit-only reduced-order models, the proposed internal-driven formulation improves amplitude and phase fidelity over extended prediction horizons. The resulting framework provides a compact, interpretable, operator-based representation of SWJ actuator dynamics suitable for use as a CFD-embeddable dynamic boundary condition. Full article
(This article belongs to the Special Issue Advanced Computational Fluid Dynamics and Applications)
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21 pages, 9336 KB  
Article
Comparative Analysis of Near-Storm Environmental Characteristics of Tornadoes in Northern and Southern China Based on Himawari-8 Satellite and ERA5 Data
by Yang Zhao, Ruoxuan Li, Xiangzhen Kong, Cheng Cheng, Yijian Chen, Kangkang Zhuang, Yinping Liu and Qilin Zhang
Remote Sens. 2026, 18(10), 1544; https://doi.org/10.3390/rs18101544 - 13 May 2026
Viewed by 264
Abstract
Continuous monitoring and nowcasting of tornadic near-storm environments remain challenging, particularly in regions with limited ground-based weather radar coverage. High-spatiotemporal-resolution geostationary satellite remote sensing offers a valuable approach to track the evolution of severe convective storms. Combining 10 min cloud-top brightness temperature (TBB) [...] Read more.
Continuous monitoring and nowcasting of tornadic near-storm environments remain challenging, particularly in regions with limited ground-based weather radar coverage. High-spatiotemporal-resolution geostationary satellite remote sensing offers a valuable approach to track the evolution of severe convective storms. Combining 10 min cloud-top brightness temperature (TBB) data from the Himawari-8 satellite and ERA5 reanalysis, this study investigates the atmospheric environments of 177 documented tornadoes in China from 2016 to 2023. Tracking storm convective centers using TBB minima reveals clear regional differences in tornadogenesis paradigms. Southern China tornadoes exhibit a “dynamically driven” pattern within quasi-steady, warm, and moist environments. These environments feature low Lifted Condensation Levels (LCL; ~790 m) and weak Convective Inhibition (CIN). Intense low-level wind shear and storm-relative helicity (SRH) dominate the convective triggering. Northern China tornadoes follow a “coupled thermodynamic-kinematic” paradigm under relatively drier and cooler backgrounds. Their initiation relies on the rapid, synchronized accumulation of Mixed-Layer convective available potential energy (MLCAPE) and deep-layer SRH. Furthermore, intensity-based comparative analysis indicates that significant tornadoes (Enhanced Fujita [EF] scale, EF ≥ 2) are favored by higher MLCAPE, deep-layer shear, and lower LCLs compared to weak ones (EF ≤ 1). Himawari-8 TBB data capture a more rapid pre-storm convective cloud-top cooling for strong tornadoes, with medians reaching −73 °C. This study demonstrates that combining high-frequency satellite observations with reanalysis data provides quantitative precursor signals for regional severe tornado nowcasting. Full article
(This article belongs to the Section Atmospheric Remote Sensing)
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25 pages, 5825 KB  
Review
Incorporation of Bio-Based Infills into Hollow Building Blocks: A Comprehensive Review
by Nadezhda Bondareva, Igor Miroshnichenko, Victoria Simonova and Mikhail Sheremet
Energies 2026, 19(8), 1965; https://doi.org/10.3390/en19081965 - 18 Apr 2026
Viewed by 394
Abstract
The construction sector remains a major contributor to global energy consumption and greenhouse gas emissions. Heat loss through building envelopes plays a key role, especially in regions with long heating seasons. Hollow building blocks are widely used due to their low cost and [...] Read more.
The construction sector remains a major contributor to global energy consumption and greenhouse gas emissions. Heat loss through building envelopes plays a key role, especially in regions with long heating seasons. Hollow building blocks are widely used due to their low cost and structural simplicity, but their inadequate thermal insulation requires additional layers of insulation, increasing costs and complicating installation. The production of cement and traditional insulation materials is associated with a high carbon footprint and disposal issues, which conflict with sustainable development principles and decarbonization goals. In contrast to previous reviews that primarily address bio-based insulation in general building envelopes or focus on bioaggregates in concrete mixes, this paper specifically targets the application of biomaterials in hollow building blocks. It emphasizes how bio-based loose-fill and bound fillers interact with the peculiar thermo-fluid behavior of hollow cavities, including natural convection, conduction and radiation. The effects on thermal performance (thermal conductivity, U-value of walls) are analyzed, along with selected aspects of mechanical strength and durability. Gaps in long-term data on biodegradation are identified. Recommendations for selecting strategies depending on climate and design are offered, as well as directions for future research, including numerical modeling of thermal conditions. The results highlight the potential of biomodified blocks for creating energy-efficient and environmentally friendly wall systems. Full article
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29 pages, 3165 KB  
Review
Thermal and Dynamic Behavior of Anaerobic Digesters Under Neotropical Conditions: A Review
by Ricardo Rios, Nacari Marin-Calvo and Euclides Deago
Energies 2026, 19(8), 1838; https://doi.org/10.3390/en19081838 - 8 Apr 2026
Viewed by 1364
Abstract
Anaerobic digesters operating under neotropical conditions face significant technological constraints. High humidity, intense solar radiation, and pronounced diurnal temperature variations increase conductive, convective, and radiative heat losses. These factors reduce internal thermal stability and directly affect methane production rates and overall energy efficiency. [...] Read more.
Anaerobic digesters operating under neotropical conditions face significant technological constraints. High humidity, intense solar radiation, and pronounced diurnal temperature variations increase conductive, convective, and radiative heat losses. These factors reduce internal thermal stability and directly affect methane production rates and overall energy efficiency. As a result, thermal instability becomes a recurrent operational bottleneck in biogas plants without active temperature control. This review examines the thermal and dynamic behavior of anaerobic reactors from a process-engineering perspective. It integrates energy balances, heat-transfer mechanisms, and computational fluid dynamics (CFD) modeling. The combined effects of temperature gradients, hydrodynamic mixing patterns, and structural material properties are analyzed to determine their influence on thermal homogeneity, microbial stability, and methane yield consistency under mesophilic conditions. Technological strategies to mitigate thermal losses are evaluated. These include passive insulation using low-conductivity materials, geometry optimization supported by numerical modeling, and thermal recirculation schemes, as these factors govern temperature distribution and process resilience. Current limitations are also discussed, particularly the frequent decoupling between ADM1-based kinetic models and transient heat-transfer analysis. This separation restricts predictive capability under real-scale diurnal temperature oscillations. The development and validation of coupled hydrodynamic–thermal–biokinetic models under fluctuating neotropical boundary conditions are proposed as critical steps. Such integrated approaches can enhance operational stability, ensure consistent methane production, and improve energy self-sufficiency in organic waste valorization systems. Full article
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26 pages, 7181 KB  
Article
Experimental Investigation into Stability, Heat Transfer, and Flow Characteristics of TiO2-SiO2 Hybrid Nanofluids Under Multiple Influencing Factors
by Jiahao Wu, Zhuang Li, Weiwei Jian and Danzhu Ma
Nanomaterials 2026, 16(6), 359; https://doi.org/10.3390/nano16060359 - 15 Mar 2026
Cited by 1 | Viewed by 1104
Abstract
Extensive research and empirical evidence demonstrate that nanofluids enhance heat transfer efficiency in microchannels, but this improvement is often accompanied by increased pressure drop and particle clogging. This study aims to determine the optimal parameters for preparing stable nanofluids and to discuss the [...] Read more.
Extensive research and empirical evidence demonstrate that nanofluids enhance heat transfer efficiency in microchannels, but this improvement is often accompanied by increased pressure drop and particle clogging. This study aims to determine the optimal parameters for preparing stable nanofluids and to discuss the effects of different parameters on thermal and hydraulic performance. By analyzing the impact of varying ultrasonication time, particle concentration, particle size, surfactant type, and mixing ratios on stability, the most stable nanofluid was selected for evaluation of flow heat transfer and cost-effectiveness. Results indicate that a 1:1 mixed nanofluid of TiO2 (20 nm)-SiO2 (50 nm) exhibits optimal stability under conditions of 90 min ultrasonication, 0.20 vol% total particle concentration, and 0.15 wt% xanthan gum. At a Reynolds number of 550, this mixed nanofluid exhibits superior thermal performance. Compared with deionized water, its convective heat transfer coefficient and Nusselt number increase by 40.25% and 37.94%, respectively, while the pressure drop rises by only 17.18%. The performance evaluation criterion reaches 1.43, accompanied by a high cost–performance factor. These findings demonstrate that mixing large and small particles of TiO2 and SiO2 not only significantly enhances thermal performance but also positively impacts stability and hydraulic properties. A 90 min ultrasonic treatment time markedly improves stability and optimizes dynamic light scattering results. Full article
(This article belongs to the Section Energy and Catalysis)
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22 pages, 701 KB  
Review
Literature Review: Air-Cooled Heat Sink Geometries Subjected to Forced Flow
by Ya-Chu Chang
Appl. Sci. 2026, 16(5), 2404; https://doi.org/10.3390/app16052404 - 28 Feb 2026
Viewed by 788
Abstract
Air-cooled heat sinks remain a practical and cost-effective solution for thermal management in high power-density electronic systems. This study investigates the thermal–hydraulic performance of a plate pin-fin heat sink operating under forced convection, with emphasis on the coupled interaction between heat-transfer enhancement and [...] Read more.
Air-cooled heat sinks remain a practical and cost-effective solution for thermal management in high power-density electronic systems. This study investigates the thermal–hydraulic performance of a plate pin-fin heat sink operating under forced convection, with emphasis on the coupled interaction between heat-transfer enhancement and pressure-drop penalty. The proposed hybrid configuration combines the low flow resistance of plate fins with the wake-induced mixing characteristics of pin-fin elements, thereby modifying boundary-layer development and flow structures within the fin channels. This review comprehensively analyzes existing experimental measurements across a range of Reynolds numbers to evaluate the average Nusselt number, thermal resistance, and friction factor. The results demonstrate that the inclusion of pin elements significantly enhances convective heat transfer through increased flow disruption and vortex formation, while incurring a moderate increase in pressure loss relative to conventional plate-fin designs. In addition, flow visualization and temperature mapping reveal improved heat transfer uniformity along the streamwise direction, particularly at intermediate Reynolds numbers where transition effects become pronounced. Empirical correlations were developed to relate the Nusselt number and friction factor to Reynolds number and key geometric ratios, providing predictive capability for thermo-hydraulic performance assessment. The findings indicate that fin-scale geometric optimization plays a dominant role in achieving improved overall performance and that the plate pin-fin configuration offers a favorable trade-off between heat-transfer augmentation and hydraulic efficiency for forced-convection electronic cooling applications. Full article
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23 pages, 6751 KB  
Article
Generation Mechanism and Reynolds Number Regulation of Multi-Peak Oscillatory Concentration Gradients in Multi-Layer Vertical-Stepped Microchannels
by Zengliang Hu, Minghai Li, Guangda Liu, Xiaohui Jia and Zhenyu Fan
Micromachines 2026, 17(3), 294; https://doi.org/10.3390/mi17030294 - 27 Feb 2026
Viewed by 516
Abstract
This study systematically investigates the flow characteristics, mixing efficiency, and concentration gradient generation (CGG) capabilities of three types of vertical-stepped main-channel microfluidic concentration gradient generators—the upward vertical-step (UVS-GG), downward vertical-step (DVS-GG), and straight horizontal channel (SHC-GG)—under different Reynolds numbers (Re) through numerical simulation [...] Read more.
This study systematically investigates the flow characteristics, mixing efficiency, and concentration gradient generation (CGG) capabilities of three types of vertical-stepped main-channel microfluidic concentration gradient generators—the upward vertical-step (UVS-GG), downward vertical-step (DVS-GG), and straight horizontal channel (SHC-GG)—under different Reynolds numbers (Re) through numerical simulation and comparative analysis. Using numerical simulations, the research reveals the universal transition of flow regimes from diffusion-dominated to convection-dominated and reports the emergence of a “multi-peak oscillatory concentration gradient” phenomenon under stepped geometries and high Re (Re = 100, 200). The results indicate that the SHC-GG can generate monotonic gradients at low Re, making it an ideal baseline configuration. In contrast, UVS-GG and DVS-GG enhance mixing and enable the programming of complex concentration distributions through unique inertia–geometry coupling effects. The synergistic interaction between geometric configuration and Re is identified as the core mechanism for regulating concentration field morphology and device performance. This study provides key theoretical and design foundations for the rational design of microfluidic gradient generators targeting applications such as biological screening, chemical analysis, and material synthesis. Full article
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27 pages, 6303 KB  
Article
Impact of Inlet Configuration and Flow Rates on Thermal Storage Stratification and Efficiency
by Aiym Kereikulova, Yelnar Yerdesh, Yerzhan Belyayev, Amankeldy Toleukhanov, Olivier Botella, Abdelhamid Kheiri and Mohammed Khalij
Thermo 2026, 6(1), 16; https://doi.org/10.3390/thermo6010016 - 27 Feb 2026
Viewed by 1000
Abstract
Thermal stratification strongly affects the efficiency and operational reliability of sensible thermal energy storage (TES) tanks in energy systems. This study numerically investigates the combined influence of inlet configuration and mass flow rate on the charging performance of a vertical cylindrical TES tank [...] Read more.
Thermal stratification strongly affects the efficiency and operational reliability of sensible thermal energy storage (TES) tanks in energy systems. This study numerically investigates the combined influence of inlet configuration and mass flow rate on the charging performance of a vertical cylindrical TES tank (H = 3 m, D = 1 m) using transient CFD simulations. Five inlet designs—open, orifice, groove, shower, and shower-groove are analyzed at three flow rates: Q1 = 0.0003 m3/s, Q2=Q1/2, and Q3=Q1/3. System performance is evaluated using key thermal and stratification metrics. Increasing the flow rate from Q3 to Q1 enhances convective heat transfer and energy and exergy efficiencies, but significantly intensifies mixing and degrades thermal stratification. At Q1, the groove inlet achieves the highest capacity ratio and exergy efficiency (0.87), while exhibiting increased mixing. Reducing the flow rate to Q2 and Q3 limits inlet-induced momentum, leading to improved stratification for all configurations. The shower-groove inlet reaches a maximum stratification level (tail factor) of 1.13 at Q3, indicating superior thermal layering, albeit with lower energetic efficiency (≈0.40–0.45). The groove inlet provides the best overall compromise at Q2, combining high efficiency with stable stratification. These results demonstrate a clear efficiency-stratification trade-off and highlight the importance of selecting inlet-flow combinations according to application-specific objectives. Full article
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20 pages, 2843 KB  
Article
Nanocatalytic Enhancement of Local Heat Transfer in Continuous-Flow Thermal Reactors
by Nasser Zouli, Nujud Maslamani, Ayman Yousef and Muthanna Al-Dahhan
Catalysts 2026, 16(2), 194; https://doi.org/10.3390/catal16020194 - 19 Feb 2026
Viewed by 717
Abstract
An experimental investigation was conducted to evaluate the thermal conductivity (TC) and local heat-transfer coefficients (LHTCs) of nanofluids containing alumina (Al2O3), hematite (Fe2O3), and copper oxide (CuO) nanoparticles dispersed in deionized water. A newly developed [...] Read more.
An experimental investigation was conducted to evaluate the thermal conductivity (TC) and local heat-transfer coefficients (LHTCs) of nanofluids containing alumina (Al2O3), hematite (Fe2O3), and copper oxide (CuO) nanoparticles dispersed in deionized water. A newly developed non-invasive LHTC probe was integrated into the inner wall of the test section to enable direct quantification of interfacial heat-transfer performance. The measurements were conducted under laminar and turbulent flow conditons across Reynolds numbers ranging from 1000 to 10,000. The selected nanoparticles were chosen based on their high intrinsic thermal conductivity, cost effectiveness, and, in the case of Fe2O3, magnetic recoverability. The nanoparticles enhanced both TC and LHTCs through improved thermophysical propoerties and possible interfacial effects. Maximum TC enhancements of 19%, 21%, and 25% were achieved for Al2O3/distilled water (DW), Fe2O3/DW, and CuO/DW nanofluids, respectively, at 0.05 vol% and 55 °C, while the corresponding LHTC enhancements reached 44%, 50%, and 53%. Under turbulent flow, CuO/DW exhibited the highest heat-transfer performance, attributed to a 25% increase in TC and corresponding improvement in connective heat transfer. Since the boundary-layer thickness exceeded the nanoparticle diameter (30 nm), nanoparticles penetrated the interfacial film, inducing localized micro-convection and catalytic micro-mixing, which intensified interfacial heat transport. The experimentally determined Nusselt numbers showed strong agreement with the Xuan–Qiang correlation at 55 °C, suggesting that the nanoparticle volume fraction governs the catalytic interfacial heat-transfer mechanism. Full article
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