Search Results (5,402)

In marine hot–humid and salt spray environments, shipborne snap-action limit switches operating under micro-current loads are prone to triggering failures caused by the accumulation of heterogeneous films on electrical contact interfaces, which can induce abnormal behavior in electromechanical systems. To address this issue, this study systematically investigates the failure mechanisms of micro-current limit switches using multimodal diagnostic approaches. The results demonstrate that the migration and accumulation of corrosion products and foreign contaminants within the microswitch unit promote the formation of high-resistance heterogeneous films at the electrical contact interfaces, severely impairing reliable electrical conduction. Electrical contact experiments further reveal that the contact behavior is strongly dependent on the current magnitude. When the current exceeds 2A, arc discharge generated during contact closure can effectively disrupt and remove the heterogeneous films, thereby restoring the electrical functionality of previously failed switches under subsequent micro-current operating conditions. Based on the identified failure mechanism, and inspired by the natural eye-cleaning behavior of crabs, a biomimetic press-and-wipe self-cleaning dual-redundant limit switch design is proposed. The design enables autonomous surface cleaning through controlled reciprocal wiping between the moving and stationary electrical contacts, effectively suppressing the formation and accumulation of high-resistance films at the source. Comparative salt spray and damp heat storage tests demonstrate that the proposed self-cleaning limit switch maintains stable and reliable electrical contact performance in simulated marine environments, significantly improving operational reliability and service life under micro-current loads. This work provides both mechanistic insights and a practical structural solution for enhancing the reliability of electrical contact components operating under low-current conditions in harsh marine environments. Full article

This research presents a novel thermomechanical model of a rotatable spherical shell characterized by changing thermal conductivity, situated within the framework of the Moore–Gibson–Thompson (MGT) theorem of generalized thermoelasticity. The governing differential equations in the Laplace transform domain, utilizing non-dimensional variables, have been applied to a thermoelastic, isotropic, homogeneous spherical shell subjected to ramp-type thermal loading. The numerical distributions of temperature increase, volumetric strain, and invariant average stress are illustrated in figures for varying values of thermal conductivity, ramp-time heat, rotation speed, and Moore–Gibson–Thompson relaxation time, and are analyzed. The variable thermal conductivity impacts all analyzed functions and substantially modifies the behaviour of the thermomechanical spherical shell. The ramp-time heat, rotational speed, and relaxation time of the Moore–Gibson–Thompson parameters substantially influence the distributions of temperature increase, volumetric strain, and invariant stress. Full article

With the aim of mitigating the impact of wind power integration and source-load-side uncertainties on an integrated energy system, we initially employed the Monte Carlo simulation in this study to randomly generate multiple wind power output/load scenarios in accordance with probability distribution functions. Additionally, we proposed a two-stage optimization method. In the first stage of our study, an enhanced African vulture optimization algorithm was applied to perform multi-objective optimization targeting fuel cost and carbon emissions across various scenarios, thereby solving the Pareto frontier to obtain multiple candidate solutions. In the study’s second stage, comprehensively considering fuel cost, carbon emission, and wind power penetration rate, evidential reasoning was utilized to determine the optimal operation strategy among the candidates. Finally, a combined heat and power system composed of the IEEE 30-bus system and a 32-node heating network was simulated. The results demonstrate that this decision-making approach can effectively reflect the merits of candidate solutions, thus validating the feasibility of the designed research methodology. Full article

An Integrated Energy System (IES) integrates electricity, heat, and natural gas, optimizing energy use and management efficiency. These systems connect to a Virtual Power Plant (VPP) for demand response dispatch in the electricity market. However, the impact of VPP load on the IES is often overlooked, which can limit the IES’s effective market participation and stability. To address this issue, this study introduces a two-layer collaborative model to coordinate VPP scheduling for multiple IES units, aiming to improve collaboration efficiency. The upper level involves the VPP setting electricity prices based on load conditions, guiding IES units to adjust their market strategies. At the lower level, the model encourages integration and optimization of different energy types within the IES through enhanced energy interactions. Additionally, the application of the Shapley value method ensures fair benefit distribution among all IES members. This approach supports equitable economic outcomes for all participants in the energy market. The model employs a multi-strategy improved Dung Beetle Optimizer (FSGDBO) combined with commercial solver techniques for efficient problem-solving. Experimental results demonstrate that the model significantly enhances the VPP’s peak-shaving and valley-filling capabilities while preserving the economic interests of the IES alliances, thereby boosting overall energy management effectiveness. Full article

Temporary ground anchors are widely used to provide anchorage for winches, tensioners, and guy wires during power transmission construction. In mountainous terrain, the drilling efficiency is limited, and conventional cement-grouted rock anchors are typically abandoned after use, causing resource waste and local environmental disturbances. This study proposes a plate–umbrella composite recyclable rock anchor in which a hinged umbrella head can unfold and retract within an end-plate sleeve to mobilize slab-bearing resistance under pull-out. A composite grouting scheme (epoxy mortar plus hot-melt adhesive) combined with resistive heating enables component recovery after service. Field pull-out/recovery trials and ABAQUS simulations were conducted to evaluate load–displacement behavior, recovery feasibility, and key influencing factors (embedment length and drilling/tension angle combinations). Compared with a conventional end-plate anchor of the same short embedment length (1 m), the proposed anchor achieved a markedly higher ultimate capacity and smaller displacement. Angle mismatch between the drilling and tension directions caused substantial capacity loss, highlighting the need for alignment control in practice. Parametric simulations further indicate stable performance across representative weathered granite conditions. The proposed system provides a promising approach for efficient and reusable temporary anchorage in mountainous transmission projects. Full article

To address the challenges associated with energy decarbonization and economic operation in integrated energy systems (IESs), this paper proposes a collaborative optimal dispatch strategy for IES that considers multiple flexible loads under a carbon trading mechanism. First, a mathematical model of user-side loads is constructed according to the characteristics of flexible loads. Second, a comprehensive optimization framework is constructed by embedding the carbon trading mechanism into the IES operational model. The objective function minimizes the total operating costs, including energy purchase costs, fuel costs, carbon trading costs, operation and maintenance costs, compensation costs, and green certificate revenues. The CPLEX solver is then employed to solve the model. Finally, a case study is conducted to validate the proposed method. Simulation results demonstrate that the carbon trading mechanism effectively leverages the demand response capabilities and coordinates multiple resources, including electricity, heat, and storage, thereby achieving low-carbon economic operation of the system. Full article

Growing renewable penetration increases deep peak-shaving demands, making stable wide-load operation of coal-fired boilers essential. A full-process CFD model of a 660 MW ultra-supercritical boiler was established, covering the furnace, heat-transfer surfaces, rear-pass duct, and selective catalytic reduction (SCR) system. Simulations at 25–100% boiler maximum continuous rating (BMCR) quantified load effects on combustion and emissions. Predicted furnace outlet temperature and major flue-gas species matched field data with deviations within ±6%. Lowering the load from 100% to 25% BMCR contracted the high-temperature core in the furnace and reduced mean temperature and mixing. Furnace nitrogen oxides (NO_x) formation decreased as the load decreased. However, NO_x at 25% BMCR increased because separated over-fire air (SOFA) was not applied. Reduced combustion intensity increased the level of unburned carbon in fly ash, which rose by approximately 3.5% at 25% BMCR, relative to the rated condition. Pronounced flow maldistribution also appeared at 25% BMCR. The SCR-inlet flow analysis indicated that the original guide vane design was not suitable for wide-load operation and that inlet-velocity uniformity deteriorated, especially at low loads. An optimized guide vane scheme is proposed, improving SCR-inlet uniformity over the full load range while mitigating ash deposition and erosion risks. Full article

In metal band sawing, higher cutting speeds increase frictional heat at sliding guide blocks. Recirculating water-miscible metalworking fluids (MWFs) often lack fine filtration and accumulate debris that can enter the guide–band interface. A 1 L coolant sample collected after 22.5 m² of cutting contained a particle load of 0.438 g/L; optical sizing yielded a number-median maximum Feret diameter of 345 µm, with particles up to 1.5 mm. Compared with typical guide clearances (~0.1 mm), these sizes imply frequent ingress/bridging and three-body interactions. The coolant viscosity follows an Andrade relation and decreases by ~2% K⁻¹ around 40 °C. HFRR tribometry indicates low steady-state friction (µ ≈ 0.12), comparable to cutting oil. Together, these results provide quantitative design inputs for next-generation guide clearances and targeted filtration/coolant-delivery concepts in high-speed band sawing. Full article

Thermally sprayed, self-fluxing NiCrBSi-based coatings, subsequently flame-remelted, exhibit notable abrasion and corrosion resistance. While flame remelting facilitates the formation of a homogeneous, pore-free microstructure and promotes adhesion to the substrate, it suffers from low processing efficiency and introduces considerable thermal loads into the material. In contrast, electron beam remelting (EBR) offers enhanced efficiency, reduced heat input, and the potential to achieve metallurgical bonding with the substrate. This study investigates the influence of EBR parameters on the microstructure, hardness, and elemental distribution of NiCrBSi-based coatings. Four powder compositions—with and without tungsten or tungsten carbide (WC) additives—were deposited via thermal spraying and subjected to EBR. The resulting coatings were analyzed using light and scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and Vickers microhardness testing. The optimized EBR process yielded dense, crack- and pore-free coatings with uniform elemental distribution and effective metallurgical bonding. Maximum matrix hardness values up to 881 HV0.1 were achieved, confirming the efficacy of EBR in enhancing the structural and mechanical integrity of thermally sprayed NiCrBSi coatings. It was also found that the addition of different reinforcement phases to the NiCrBSi matrix can significantly affect the overall microstructure and properties of the matrix itself. Full article

The paper continues the authors’ efforts to characterize and control the shape memory effect (SME) occurring in 3D printed specimens of recycled polyethylene terephthalate (rPET) and polyethylene terephthalate glycol (rPETG). Lamellar and “dog-bone” configuration specimens were 3D printed in the form of stratified composites with five different rPET/rPETG ratios, 100:0, 60:40, 50:50, 40:60, and 0:100, and two different angles between the specimen’s axis and the deposition direction, 0° and 45°. The lamellar specimens were used for: (i) free-recovery SME-investigating experiments, which monitored the variation of the displacement, of the free end of specimens which were bent at room temperature (RT), vs. temperature, during heating, (ii) differential scanning calorimetry (DSC), which emphasized heat flow variation vs. temperature, during glass transition and (iii) dynamic mechanical analysis (DMA), which recorded storage modulus vs. temperature in the glass transition interval. Dog-bone specimens were subjected to tensile failure and loading-unloading tests, performed at RT. The broken gauges were metallized with an Au layer and analyzed by scanning electron microscopy (SEM). The results showed that the specimens printed with 0° raster developed larger free-recovery SME strokes, the largest one corresponding to the specimen with rPET/rPETG = 40:60, which experienced the highest storage modulus increase, 872 MPa, and maximum value, 1818 MPa, during heating. The straight lamellar composite specimens experienced a supplementary shape recovery when bent at RT and heated, in such a way that their upper surface became concave, at the end of heating. Most of the specimens 3D printed at 0° raster developed stress failure plateaus, which were associated with the formation of delamination areas on SEM fractographs, while the specimens printed with 45° raster angle experienced necking failures, associated with the formation of crazing areas. The results suggested that 3D printed stratified rPET-rPETG composites, with dedicated spatial configurations, have the potential to serve as executive elements of light actuators for low-temperature operation. Full article

The demand for computing power has increased at a rate never seen before due to the quick development of artificial intelligence (AI) technologies and applications. Consequently, AI data centers, referring to computing facilities specifically designed for large-scale artificial intelligence workloads, have become one of the fastest-growing electricity consumers globally. Therefore, it is essential to understand the load characteristics of AI data centers and their impact on the grid. This paper provides a comprehensive review of the evolving energy landscape of AI data centers. Specifically, this paper (i) presents the energy consumption structure in AI data centers and analyzes the key workload features and patterns in four stages, emphasizing how high power density, temporal variability, and cooling requirements shape total energy use, (ii) examines the impacts of AI data centers for power systems, including impacts on grid stability, reliability and power quality, electricity markets and pricing, economic dispatch and reserve scheduling, and infrastructure planning and coordination, (iii) presents key technological, operational and sustainability challenges for AI data centers, including renewable energy integration, waste heat utilization, carbon-neutral operation, and water–energy nexus constraints, (iv) evaluates emerging solutions and opportunities, spanning grid-side measures, data-center-side strategies, and user-side demand-flexibility mechanisms, (v) identifies future research priorities and policy directions to enable the sustainable co-evolution of AI infrastructure and electric power systems. The review aims to support utilities, system operators, and researchers in maintaining reliable, resilient, and sustainable grid operation in the context of the rapid development of AI data centers. Full article

This work investigates the NiTi shape memory alloys fabricated via laser powder-directed energy deposition (LP-DED). The properties of NiTi alloys produced by powder metallurgy or additive manufacturing routes are strongly influenced by the type of feedstock material employed. Two powder feedstocks were used for DED fabrication: a blended mixture of elemental nickel and titanium powders with a nominal chemical composition of Ni56Ti44 (wt.%) and a pre-alloyed NiTi powder containing 55.75 wt.% Ni. Samples fabricated from both types of powders were subjected to microstructural characterization, phase composition analysis, and mechanical and corrosion testing. It was found that DED processing on a non-preheated CP-Ti substrate is prone to warping and that samples deposited from the elemental Ni and Ti powder mixture exhibited pronounced inhomogeneity of microstructure and mechanical properties along the build direction, accompanied by the formation of the Ti₂Ni secondary phase. The absence of a superelastic plateau was observed in the corresponding stress–strain response. On the contrary, the samples deposited from the pre-alloyed NiTi powder exhibited a microstructure composed of B2 and B19′ phases and already demonstrated a clear superelastic response in the as-built condition during tensile loading. Based on the tensile test results, this NiTi material was used only for superelasticity testing. The superelastic behavior was further enhanced by post-deposition heat treatment, which significantly increased the recovery rate from 53% to 89%. Full article

Electric vehicle (EV) performance can vary substantially under real-world operating conditions, particularly due to ambient temperature effects on energy consumption, battery behavior, and thermal management requirements. This study quantifies how weather conditions, daily driving patterns, and State-of-Charge (SOC) usage strategies jointly influence EV driving range, charging frequency, and overall energy efficiency. A detailed and experimentally validated Autonomie vehicle model is developed, integrating a powertrain, a mono-zonal cabin model, and a battery electro-thermal model. Three battery sizes (200-, 300-, and 400-mile homologated ranges) are assessed across five commute profiles (20–200 miles) and six ambient temperatures (−18 °C to 50 °C), including scenarios with and without preconditioning. Results show that extreme temperatures could significantly decrease the maximum achievable range by up to 55% in cold conditions (−18 °C) and 40% in hot conditions (50 °C), relative to moderate conditions. Larger battery packs retain a greater fraction of their nominal range under thermal stress, while smaller packs experience sharper relative penalties due to the higher contribution of thermal loads to total energy demand. The analysis further demonstrates that limiting operation to partial SOC windows (e.g., 80–20%), a common real-world practice, significantly reduces achievable range and increases charging frequency, particularly in cold weather. Thermal preconditioning while plugged in is shown to mitigate these effects for short trips, reducing energy consumption by up to 31% in hot conditions and 7% in cold conditions. The findings demonstrate how climate, SOC usage behavior, and thermal management jointly shape the practical driving capability of EVs, highlighting the importance of efficient thermal management and realistic user charging strategies for ensuring reliable EV operation across diverse climatic scenarios. Full article

Heat-killed Enterococcus faecalis EF-2001 (EF-2001) is a postbiotic preparation reported to modulate host immunity. However, its specific impact on host immune responses and virological outcomes during the early phase of influenza infection remains insufficiently characterized. Female BALB/c mice received oral EF-2001 (16 mg/kg/day) for either 4 days or 14 days prior to intranasal inoculation with influenza A/H3N2 (A/Aichi/2/68). On day 2 post-infection, splenic T-cell subsets (CD3⁺, CD4⁺, CD8⁺) were quantified by flow cytometry. Cytokines released from PMA/ionomycin-stimulated splenocytes were measured using a cytometric bead array assay to assess functional polarization. Lung viral titers (TCID₅₀) and interferon-α (IFN-α) concentrations were assessed to evaluate local antiviral efficacy. EF-2001 administration significantly increased the proportions of splenic CD3⁺ T cells, including both CD4⁺ and CD8⁺ subsets, compared to controls. The 14-day pretreatment regimen significantly enhanced IFN-γ production while reducing IL-10, IL-4, and IL-2 secretion, consistent with a distinct systemic Th1-skewed immune activation. In contrast to these systemic effects, EF-2001 did not significantly reduce lung viral titers (difference < 0.2 log₁₀ TCID₅₀) and did not increase lung IFN-α concentrations at day 2 post-infection. Oral EF-2001 pretreatment promoted systemic immune activation characterized by T-cell expansion and a Th1-biased cytokine profile. However, this systemic priming showed no detectable antiviral effect on lung viral burden at the early evaluation time point. EF-2001 may be better positioned as an adjunctive immunomodulatory approach rather than a direct antiviral agent, warranting further studies that include clinical outcomes and multi-time-point antiviral and mucosal immune assessments. Full article

Poly(3,4-ethylenedioxythiophene)–polystyrene sulfonate (PEDOT:PSS) is widely used to fabricate conductive organic coatings for electrodes in electrophysiology. As these devices move toward clinical translation, establishing sterilization methods that preserve their functional properties is essential. Ethylene oxide (EtO) is routinely used for sterilizing heat- and moisture-sensitive medical devices due to its high penetration efficiency and low thermal load. However, the absence of systematic studies evaluating its impact on PEDOT:PSS raises concerns about the compatibility of EtO sterilization with organic electrophysiology interfaces. Here, we report the first comprehensive evaluation of EtO sterilization on PEDOT:PSS electrodes electrochemically deposited onto cortical interfaces designed for intraoperative monitoring and stimulation. EtO exposure induced only minimal changes in surface topography, with no detectable alteration of the electrical or electrochemical performance of the electrodes. Impedance spectroscopy, cyclic voltammetry, and charge-injection capacity measurements all revealed that EtO-treated electrodes retained properties comparable to untreated controls. Moreover, EtO-sterilized PEDOT:PSS coatings demonstrated robust long-term stability under accelerated lifetime testing, exhibiting negligible degradation over extended operation. These findings demonstrate that EtO sterilization is fully compatible with PEDOT:PSS-based bioelectronic interfaces and constitutes a viable pathway toward their safe and effective integration into clinical electrophysiology. This work represents an important step toward translating organic conducting polymer technologies into real-world biomedical applications. Full article