Search Results (128)

This article deals with the issue of electromagnetic radiation, specifically methods of eliminating radiation using protective coatings. Protective coatings were created from commercially available fabricated but also recycled metal powders and commonly available interior paint. The aim of the experiments was to produce protective coatings with different qualitative and quantitative compositions and subsequently test their shielding effects. For the preparation of the coatings, mixtures in the form of commercially produced powder with a particle size of <10 μm were used, namely aluminum oxide (Al₂O₃), manganese dioxide (MnO₂), and graphite (C). Recycled powders are powdered iron (Fe) and zinc oxide (ZnO) with a particle size of <50 μm. The powders were mixed in various ratios and compounds into a commercially available white interior paint. Measurements were performed in the frequency range of 0.9–9 GHz with a step of 0.1 GHz, evaluating the shielding effectiveness, absorption, and reflection. The best shielding values were achieved for samples containing 100 g of carbon powder, 100 g of iron powder, and 100 g of manganese dioxide, ranging from 0.38 to 6.2 dB in the full measured frequency range. Full article

In this study, a diamond/diamond-like carbon (DLC) composite coating was designed and fabricated utilizing a combination of chemical vapor deposition (CVD) and magnetron-sputtering-assisted ion beam deposition. This was designed to cope with severe problems such as high wear due to insufficient lubrication under dry sliding conditions with a single diamond. The tribological properties of the fabricated coatings under dry conditions were comparatively evaluated. The results demonstrate that the diamond/DLC composite coatings significantly enhance the tribological performance relative to their single-layer diamond counterparts. Specifically, a 33.73% reduction in the average friction coefficient and a 39.55% decrease in the average wear rate were observed with the MCD (microcrystalline diamond/DLC coating. Similarly, a 16.85% reduction in the average friction coefficient and a 9.69% decrease in the average wear rate were observed with the UNCD (ultrananocrystalline diamond)/DLC coating. Analysis of the worn track morphology and structure elucidated the underlying friction mechanism. It is proposed that the DLC top layer reduces the surface roughness of the underlying diamond coating and mitigates abrasive wear in the dry environment. Furthermore, the presence of the DLC film promotes graphitization via phase transition during sliding, which enhances lubricity and facilitates the establishment of a smooth friction interface. Full article

Research on raw materials for Al₂O₃-SiC-C refractory castables used in blast furnace troughs is relatively well established. However, gaps remain in both laboratory and industrial trials concerning the performance of castables incorporating SiC-modified flake graphite and alternative carbon sources. This study investigated the sintering behavior, mechanical properties, and service performance of Al₂O₃-SiC-C castables utilizing varying contents of modified flake graphite, pitch, and carbon black as carbon sources. Samples were characterized using SEM, XRD, and EDS for phase composition and microstructural morphology analysis. Key findings revealed that the thermal expansion mismatch between the SiC coating and flake graphite in SiC-modified graphite generated a microcrack-toughening effect. This effect, combined with the synergistic reinforcement from both components, enhanced the mechanical properties. The SiC modification layer improved the wettability and oxidation resistance of the flake graphite. This modified graphite further contributed to enhanced erosion resistance through mechanisms of matrix pinning and crack deflection within the microstructure. However, the microcracks induced by thermal mismatch concurrently reduced erosion resistance, resulting in an overall limited net improvement in erosion resistance attributable to the modified graphite. Specimens containing 1 wt.% modified flake graphite exhibited the optimal overall performance. During industrial trials, this formulation unexpectedly demonstrated a water reduction mechanism requiring further investigation. Full article

This research investigates a novel hybrid E-glass fiber coated with a thin amorphous carbon (coke) layer, referred to as GF@C, designed to enhance the affinity of fiber with a polymer matrix. Acrylonitrile butadiene styrene (ABS), an engineering thermoplastic, was selected as the matrix to form the composite. The carbon coating was produced by pyrolyzing a lubricant oil (Lo) layer applied to the glass fiber strands. To promote the formation of graphite crystallites during carbonization, a small amount (x wt.% of Lo) of coronene (Cor) was added to Lo as a dopant. The resulting doped fibers, denoted GF@C_Lo-Cor(x%), were embedded in ABS at 70 wt.%, leading to significant improvements in mechanical properties. At the optimal doping level (x = 5), the composite achieved a Young’s modulus of 1.02 GPa and a tensile strength of 6.96 MPa, substantially higher than the 0.4 GPa and 3.81 MPa observed for the composite with the pristine GF. This enhancement is attributed to a distribution of graphite crystallites and their graphitization extent in the carbon coating, which improves interfacial bonding and increases chain entanglement. Additionally, GF@C_Lo-Cor(x%)–ABS composites (x = 0 and 5) exhibit significantly higher dielectric constant–temperature profiles than GF–ABS, attributed to the formation of diverse chain adsorption states on the C-coating. Full article

Separators are generally considered inert components in lithium-ion batteries. In the past, some electroactive polymers have been successfully applied in separator modifications for overcharge protection or as acid scavengers. This study highlights the first use of two “electroactive” carbazole polymers (copolymer 9-phenyl-9H-carbazole-phenyl [PCP] and poly(9-vinylcarbazole) [PVC]), which were each applied separately as coatings on the cathode-facing side of commercial Celgard 2325 separators, respectively, to enhance the cycling performance of 0.3Li₂MnO₃·0.7LiMn_0.5Ni_0.5O₂//graphite (LMR-NM//Gr) full cells through interphase engineering. The team observed an irreversible polymer oxidation process of the carbazole-functionalized polymers—occurring only during the first charge—for the modified separator cells, and the results were confirmed by dQ/dV analysis, cyclic voltammetry measurements, and nuclear magnetic resonance characterizations. During this oxidation, carbazole polymers participate in the process of interphase formation, contributing to the improved cycling performance of LMR-NM//Gr batteries. Particularly, oxidation takes place at voltages of ~4.0 and ~3.5 V when PCP and PVC are used as separator coatings, which is highly irreversible. Further postmortem examinations suggest that the improvements using these modified separators arise from the formation of higher-quality and more inorganic SEI, as well as the beneficial CEI enriched in LixPOyFz. These interphases effectively inhibit the crosstalk effect by reducing TM dissolution. Full article

In high-temperature, high-pressure, and corrosive industrial environments, frictional wear of metallic components stands as a critical determinant governing the long-term operational reliability of mechanical systems. To address the challenge of traditional lubricating coating failure under a broad temperature range (−50 to 500 °C), this study developed a phosphate-based composite lubricating coating. Through air-spraying technology and orthogonal experimental optimization, the optimal formulation was determined as follows: binder/filler ratio = 6:4, 5% graphite, 15% MoS₂, and 10% aluminum powder. Experimental results demonstrated that at 500 °C, the coating forms an Al–O–P cross-linked network structure, with MoS₂ oxidation generating MoO₃ and aluminum powder transforming into Al₂O₃, significantly enhancing density and oxidation resistance. Friction tests revealed that the composite coating achieves a friction coefficient as low as 0.12 at room temperature with a friction time of 260 min. At 500 °C, the friction coefficient stabilizes at 0.24, providing 40 min of effective protection. This technology not only resolves the high-temperature instability of traditional coatings but also ensures an environmentally friendly preparation process with no harmful emissions, offering a technical solution for the protection of high-temperature equipment such as thermal power plant boiler tubes and petrochemical reactors. Full article

Graphite has great potential as a solid lubricant due to its low friction properties, but its poor adhesion to metal substrates limits its durability unless modified. This study explores the use of polydopamine (PDA), a bioinspired adhesive polymer, as an underlayer to enhance the adhesion and scratch resistance of graphite coatings applied to stainless steel (SS) substrates. Progressive load scratch tests were performed using a stainless steel ball counterface under normal loads ranging from 0.5 to 18 N. The PDA-modified coatings demonstrated significantly improved adhesion and durability, withstanding contact pressures up to 1.6 GPa without delamination or failure. In contrast, graphite-only coatings showed early coating loss, severe material transfer, and wide wear tracks. The PDA underlayer enhanced graphite flake compaction, reduced porosity, and preserved structural integrity under high contact stress. These findings demonstrate that PDA reinforcement enables robust, oil-free lubrication suitable for high-stress environments. Full article

Natural graphite (NG) is abundant and has a high capacity for lithium-ion storage, but its narrow interlayer spacing and poor cyclic stability limit its use in high-performance lithium-ion batteries (LIBs). To address this, a N/S co-doped micro-expanded graphite composite (BFAC@MEG) was prepared by coating micro-expanded graphite (MEG) with N/S-containing amorphous carbon derived from biochemical fulvic acid (BFAC). This enhanced the electrochemical kinetics of lithium ions, improving charge transfer rates and reducing diffusion resistance. GITT results showed a higher Li⁺ diffusion coefficient than MEG and spherical graphite (SG). BFAC@MEG exhibited excellent rate performance, robust storage capacity and remarkable cycling stability. It had a specific capacity of 333 mAh g⁻¹ at 1 C, 205 mAh g⁻¹ at 3 C, and retained 81.57% capacity after 500 cycles. Even at 5 C, BFAC@MEG exhibits a high reversible capacity of 98 mAh g⁻¹ after 200 cycles. After cycling, SEM and XPS analyses revealed a low expansion rate of 15.96% cross-sectional expansion after 300 cycles at 3 C and a stable solid electrolyte interphase (SEI) film rich in LiF and Li₂CO₃. Full article

To address the graphitization of diamond induced by high temperatures during laser cladding of diamond-reinforced composites, this study proposes a laser cladding method utilizing Inconel 718 (IN718) nickel-based alloy as a transition layer which has a lower melting point than the substrate of 45# steel. And then, in order to analyze the detailed characteristics of the samples, scanning electron microscopy (SEM), EDS, Raman spectral analyzer, super-depth-of-field microscope, and friction tests were used. Experimental study and the test results demonstrate that the IN718 transition layer enhances coating performance through dual mechanisms: firstly, its relatively low melting point (1392 °C) reduces the molten pool’s peak temperature, effectively suppressing thermal-induced graphitization of the diamond; on the other hand, simultaneously it acts as a diffusion barrier to inhibit Fe migration from the substrate and weaken Fe–C interfacial catalytic reactions. Microstructural analysis reveals improved diamond encapsulation and reduced interfacial sintering defects in coatings with the transition layer. Tribological tests confirm that samples with the transition layer L exhibit lower friction coefficients and significantly enhanced wear resistance compared to those without. This study elucidates the synergistic mechanism of the transition layer in thermal management optimization and interfacial reaction suppression, providing an innovative solution to overcome the high-temperature damage bottleneck in laser-clad diamond tools. Full article

Electrodeposited composite coatings are widely studied for their potential to improve surface properties such as wear resistance and friction reduction. This study investigates the effect of electrodeposition parameters on the structure, morphology, and tribological performance of three coatings: pure nickel (Ni), Ni–graphite (Ni-G), and Ni–MoS₂ (Ni-MoS₂). Three deposition conditions were selected based on a review of key electrochemical parameters commonly used in the literature. The coatings were analyzed in terms of morphological characteristics, friction and wear resistance. The findings reveal that higher current densities led to increased friction and wear in Ni coatings, while lower pH values promoted finer crystallite sizes and improved tribological behavior. Ni-G coatings exhibited larger cluster formations with reduced friction and wear, especially at low pH, whereas Ni-MoS₂ coatings developed a stable cauliflower-like morphology at pH 2, but showed reduced adhesion and structural integrity at higher pH levels. Scratch resistance tests performed under optimal deposition conditions showed that Ni-G coatings provided the highest resistance to mechanical damage, while Ni-MoS₂ coatings were more susceptible to microcracking and adhesion failure. These results underscore the importance of optimizing deposition parameters to tailor the microstructure and functional properties of composite coatings for enhanced tribological and mechanical performance. Full article

Non-hydrogenated diamond-like carbon (DLC) films and molybdenum-doped diamond-like carbon (Mo-DLC) films were deposited by direct current magnetron sputtering. The formation was carried out on Si (100) wafers. The influence of molybdenum concentration and deposition temperature on the surface morphology, chemical composition, type of chemical bonds, friction force at nanoscale, and nanohardness of the DLC coatings were investigated by atomic force microscopy (AFM), energy dispersive X-ray spectroscopy (EDX), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, and nanoindenter, respectively. The concentration of molybdenum in the films varies from 1.2 at.% to 10.3 at.%. The increase in molybdenum content promotes the graphitization of DLC films, lowering the sp³ site fraction and increasing the oxygen content, which contributes to the reduction in nanohardness (by 21%) of the DLC films. The decrease in the synthesis temperature from 235 °C to 180 °C enhanced the oxygen amount up to 20.4 at.%. The sp³ site fraction and nanohardness of the Mo-DLC films were enhanced with the reduction in the deposition temperature. The film deposited at a substrate temperature of 235 °C exhibited the lowest friction coefficient (CoF) of 0.03, where its molybdenum concentration was 1.2 at.%. The decline in the synthesis temperature increased the CoF of the Mo-DLC films up to seven times. Full article

Aluminium is an attractive material for proton-exchange-membrane fuel cell bipolar plates as it has a much lower density than steel and is easier to form than both steel and graphite. This work focused on the development of amorphous carbon films deposited using closed-field unbalanced magnetron sputtering (CFUBMS) in order to improve the corrosion resistance of aluminium bipolar plates and to enhance fuel cell performance and durability. Chromium and tungsten adhesion layers were used for the coatings. It was possible to achieve good electrical conductivity and high electrochemical corrosion resistance up to 70 °C on polished Aluminium alloy 6082 by tuning the deposition parameters. Coatings with a tungsten adhesion layer showed better corrosion resistance than those with a chromium adhesion layer. In situ, accelerated stress testing of single cells was performed using uncoated and coated Al6082 bipolar plates. Both coatings resulted in improved fuel cell performance compared to uncoated aluminium when used on the cathode side of the fuel cell. Full article

A composite (N-rGO@ppy) of N-doped reduced graphene oxide (N-rGO) coated with polypyrrole (ppy) particles was successfully synthesized. The incorporation of N-rGO significantly mitigates the aggregation of ppy synthesized in situ, and the doped N atoms improve the conductivity of graphene oxide (GO), thereby enhancing N-rGO@ppy’s redox properties. Firstly, a glassy carbon electrode (GCE) modified with N-rGO@ppy (N-rGO@ppy/GCE) was used in combination with a bismuth film and square-wave anodic stripping voltammetry (SWASV) for the simultaneous trace analysis of Pb²⁺ and Cd²⁺. N-rGO@ppy/GCE exhibited distinct stripping peaks for Pb²⁺ and Cd²⁺, with a linear range of 1 to 500 μg L⁻¹. The limits of detection (LODs) were found to be 0.080 μg L⁻¹ for Pb²⁺ and 0.029 μg L⁻¹ for Cd²⁺, both of which are significantly below the standards set by the World Health Organization (WHO). Subsequently, the same electrochemical sensing strategy was adapted to a more portable screen-printed electrode (SPE) to accommodate the demand for in situ detection. The performance of N-rGO@ppy/SPE for analyzing Pb²⁺ and Cd²⁺ in actual samples, such as drinking water, milk, and honey, showed results consistent with those obtained from conventional graphite furnace atomic absorption spectrometry (GFAAS). Full article

The insufficient corrosion resistance and high interfacial contact resistance (ICR) of 316L stainless steel (316L SS) severely limit its application as bipolar plates (BPs) in proton exchange membrane fuel cells (PEMFCs). In this study, a graphite/carbon black/PVDF composite coating was first developed by hot rolling on the surface of 316L SS to enhance both corrosion resistance and conductivity. By incorporating 5 wt% polyaniline (PANI) as a corrosion inhibitor, the optimized RP5 coating exhibited further improvements in corrosion resistance. The potentiodynamic polarization tests revealed that the RP5 coating achieved a corrosion current density of 0.977 μA·cm⁻², representing a two-orders of magnitude reduction compared to bare 316L SS (34.1 μA·cm⁻²). The coating also exhibits a satisfactory interfacial contact resistance (ICR) of 8.20 mΩ·cm² at 1.5 MPa, meeting the U.S. Department of Energy (DOE) 2025 targets (<10 mΩ·cm²). Additionally, the RP5 coating exhibited superior hydrophobicity with a water contact angle of 96.5°, which is advantageous for water management within PEMFCs. The results confirm that the RP5 coating achieves an optimal balance between high conductivity, excellent corrosion resistance, and improved hydrophobicity, making it a promising solution for advancing PEMFC bipolar plates’ performance. Full article

Beryllium (Be) is one of the most toxic non-radioactive elements on the periodic table, and its presence or intake can negatively impact both the environment and human health. Classified as a carcinogen, Be is dangerous even at trace concentrations, stressing the necessity of developing reliable methods for quantifying it at very low levels. Spectrometric techniques for quantifying Be vary in sensitivity and applicability, with inductively coupled plasma mass spectrometry (ICP-MS) being the most sensitive for ultra-trace analysis. Flame atomic absorption spectrometry (FAAS) is suitable for higher Be concentrations, but preconcentration techniques can significantly lower detection limits. Electrothermal atomic absorption spectrometry (ETAAS) provides enhanced sensitivity for low-level Be quantification, further optimized using pyrolytically coated graphite tubes and chemical modifiers such as Mg(NO₃)₂ or Pd(NO₃)₂. Effective separation and preconcentration techniques are essential for reliable Be quantification in complex matrices. Liquid-liquid extraction (LLE), including single-drop microextraction (SDME) and dispersive liquid-liquid microextraction (DLLME), have evolved to reduce the use of hazardous solvents. When combined with ETAAS, surfactant-assisted DLLME using agents like cetylpyridinium ammonium bromide (CPAB) and dioctyl sodium sulfosuccinate (AOT) achieves preconcentration factors of approximately 25, reducing LOD to 1 ng/L. Vesicle-mediated DLLME coupled with ETAAS further enhances sensitivity, allowing detection limits as low as 0.01 ng/L in seawater. Cloud-point extraction (CPE), often employing Triton X-114, facilitates Be extraction using complexing agents or nanomaterials like graphene oxide. These advancements are critical for accurately quantifying Be at ultra-trace levels in diverse environmental and biological samples, overcoming challenges posed by low analyte concentrations and matrix interferences. Full article