Search Results (23)

In response to increasingly stringent emission regulations, low-carbon fuels have received significant attention as sustainable energy sources for internal combustion engines. This study investigates four representative low-carbon fuels, methane, methanol, hydrogen, and ammonia, by systematically summarizing their combustion characteristics and emission profiles, along with a review of existing after-treatment technologies tailored to each fuel type. For methane engines, unburned hydrocarbon (UHC) produced during low-temperature combustion exhibits poor oxidation reactivity, necessitating integration of oxidation strategies such as diesel oxidation catalyst (DOC), particulate oxidation catalyst (POC), ozone-assisted oxidation, and zoned catalyst coatings to improve purification efficiency. Methanol combustion under low-temperature conditions tends to produce formaldehyde and other UHCs. Due to the lack of dedicated after-treatment systems, pollutant control currently relies on general-purpose catalysts such as three-way catalyst (TWC), DOC, and POC. Although hydrogen combustion is carbon-free, its high combustion temperature often leads to elevated nitrogen oxide (NO_x) emissions, requiring a combination of optimized hydrogen supply strategies and selective catalytic reduction (SCR)-based denitrification systems. Similarly, while ammonia offers carbon-free combustion and benefits from easier storage and transportation, its practical application is hindered by several challenges, including low ignitability, high toxicity, and notable NO_x emissions compared to conventional fuels. Current exhaust treatment for ammonia-fueled engines primarily depends on SCR, selective catalytic reduction-coated diesel particulate filter (SDPF). Emerging NO_x purification technologies, such as integrated NO_x reduction via hydrogen or ammonia fuel utilization, still face challenges of stability and narrow effective temperatures. Full article

In this research, a urea–formaldehyde (UF) resin was modified with nanocrystalline cellulose (NCC) and nanofibrillated cellulose (CNF), and the properties of the modified resin were comprehensively evaluated by combining the techniques of infrared spectroscopy (FTIR), X-ray diffraction (XRD), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). The results showed that (1) the introduction of NCC and CNF significantly changed the hydrogen bonding network of the UF resin, in which CNF enhanced the internal hydrogen bonding of the resin through its long-chain structure and elevated the cross-linking density. NCC increased the crystallinity of the resin, while CNF enhanced the overall performance of the resin by improving its dispersion. (2) The composite curing agent system significantly reduced the curing temperature of the resin, resulting in a more homogeneous and efficient curing reaction, and the CNF-modified UF exhibited better thermal stability. (3) The addition of NCC and CNF significantly improved the dry and water-resistant bonding strengths of the resins. In addition, the use of complex curing agent further enhanced the bonding strength, especially in the CNF-modified system; the addition of complex curing agent increased the dry bonding strength to 1.60 MPa, and the water-resistant bonding strength reached 1.13 MPa, which showed a stronger cross-linking network and structural stability. (4) The addition of NCC and CNF led to a significant reduction in the free formaldehyde content of UF resins, resulting in respective levels of 0.17% and 0.14%. For plywood bonded with the CNF-modified UF resin, formaldehyde emissions were measured at 0.35 mg/L, which were markedly lower than the 0.54 mg/L of the unmodified sample. This further highlights CNF’s effectiveness in minimizing formaldehyde release. (5) Overall, CNF is superior to NCC in improving the thermal stability, bonding strength, water resistance, formaldehyde release, and overall performance of the resin. The use of complex curing agents not only optimizes the curing process of the resin but also further enhances the modification effect, especially for CNF-modified resins, which show more significant performance advantages. Full article

The preparation of traditional wood-based panels mostly uses adhesives such as urea-formaldehyde resin and phenolic resin, which not only consumes petrochemical resources but also releases formaldehyde, posing potential health risks to the human body. Lignin, a natural adhesive in plant cells, is characterized by high reactivity, and it is expected to aid in the development of a new generation of green formaldehyde-free adhesives. However, current studies of lignin adhesives have revealed that while strides have been made in reducing formaldehyde emissions, its residual presence remains a concern, an issue which is compounded by inadequate water resistance. Dehydrogenated Polymer (DHP) has a lignin-like structure and good water resistance, offering a new option for the development of formaldehyde-free adhesives. In this paper, DHP and glucuronic acid were reacted with each other in a simulated hot-pressing environment to obtain DHP-glucuronic acid complex, and then the structure of the complex was characterized by infrared nuclear magnetic resonance to verify whether DHP can be efficiently connected with hemicellulose components under hot-pressing conditions. The results showed that the thermal condensation reaction of DHP and glucuronic acid can generate ester bonds at the Cα position in a simulated hot-pressing environment. This paper explores the thermal condensation mechanism of DHP and glucuronic acid, which is helpful for understanding the bonding process between adhesives and components of wood-based panels in the hot-pressing process, and provides key theoretical support for the design of more sustainable lignin adhesives. Full article

Considerable efforts have been made to replace formaldehyde-containing adhesives in the manufacturing of wood products, particularly particleboard, with natural alternatives. One promising solution is the liquefaction of lignocellulosic materials such as wood using glycerol (C₃H₈O₃) under sulfuric acid catalysis (H₂SO₄). The aim of this study was to investigate the chemical composition and properties of spruce and oak biomass after liquefaction and to evaluate its potential as a formaldehyde-free adhesive substitute. All samples were liquefied at 150 °C for 120 min in five different wood–glycerol ratios (1:1 to 1:5). The liquefaction percentage, the insoluble residue, the dry matter and the hydroxyl (OH) number were determined as characteristic values for the polymer properties of the liquefied samples. The results showed the liquefaction percentage was up to 90% for spruce and oak. The insoluble residue ranged from 10 to 29% for spruce and from 10 to 22% for oak, the dry matter ranged from 54 to 70% for spruce and from 51 to 62% for oak, while the highest xydroxyl number was 570 mg KOH/g for spruce and 839 mg KOH/g for oak. Based on these results, liquefied wood was shown to be an effective natural alternative to synthetic resins in particleboard adhesives and a way to reduce formaldehyde emissions. This research not only supports environmentally sustainable practices but also paves the way for various bioproducts derived from liquefied biomass and points to future avenues for innovation and development in this area. Full article

Finishing coatings in the wood-based composites industry not only influence the final appearance of the product but also serve to protect against fungi and molds and reduce the release of harmful substances, particularly formaldehyde and volatile organic compounds (VOCs). Carbon-rich materials, such as those derived from birch bark extraction, specifically suberin acids, can fulfill this role. Previous research has demonstrated that adding suberin acid residues (SAR) at 20% and 50% by weight significantly enhances the gas barrier properties of surface-finishing materials based on poly(lactide) (PLA) and polycaprolactone (PCL), particularly in terms of total VOC (TVOC) and formaldehyde emissions. This study aims to explore whether these properties can be further improved through the incorporation of nano-zinc oxide (nano-ZnO). Previous research has shown that these nanoparticles possess strong resistance to biological factors and can positively affect the characteristics of nanofilms applied as surface protection. The study employed PLA and PCL finishing layers blended with SAR powder at 10% w/w and included 2% and 4% nano-zinc oxide nanoparticles. The resulting blends were milled to create a powder, which was subsequently pressed into 1 mm-thick films. These films were then applied to raw particleboard surfaces. TVOC and formaldehyde emission tests were conducted. Additionally, the fungal resistance of the coated surfaces was assessed. The results showed that PLA/SAR and PCL/SAR composites with the addition of nano-zinc oxide nanoparticles exhibited significantly improved barrier properties, offering a promising avenue for developing biodegradable, formaldehyde-free coatings with enhanced features in the furniture industry. Furthermore, by utilizing SAR as a post-extraction residue, this project aligns perfectly with the concept of upcycling. Full article

Molded plywood is used for furniture components such as seats, backrests, or integral seat shells, and it must be durable and harmless to health. Molded plywood is made with urea-formaldehyde (UF) adhesives; therefore, the issue of the fillers used in them is important. The potential of using ground beech (Fagus sylvatica L.) bark as an eco-friendly additive in UF adhesives for molded plywood manufacturing was investigated in this work. Wheat flour was used as a reference filler. The beech bark (BB) level as a filler was 10%, a value verified under laboratory conditions. Nine-layer flat and molded plywood were produced under industrial conditions from beech veneers bonded with a UF adhesive mixture. The mechanical (bending strength and bonding quality) and physical (swelling and absorbency values after 2 and 24 h) properties of the industrially fabricated molded plywood were evaluated and compared with the European standard requirements (EN 310 and EN 314-2). The mechanical properties of the molded plywood with the addition of BB in the adhesive mixture were acceptable and met these standards’ requirements. The positive effect of BB in the UF adhesive mixture on a reduction in formaldehyde emissions from the molded plywood was also confirmed. BB, considered to be wood-processing industry waste or a by-product, has significant potential to be used as a filler in UF resins for molded plywood production, providing an environmentally friendly, inexpensive solution for the industrial valorization of bark as a bio-based formaldehyde scavenger. Full article

The development of the paper industry has led to the discharge of a large amount of papermaking waste liquid containing lignosulfonate. These lignin black liquids cause a lot of pollution in nature, which runs counter to the current environmental protection strategy under the global goal. Through the development and use of lignosulfonate in papermaking waste liquid to increase the utilization of harmful substances in waste liquid, we aim to promote waste liquid treatment and reduce environmental pollution. This paper proposes a new strategy to synthesize novel glue-free biocomposites with high-performance interfacial compatibility from papermaking by-product sodium lignosulfonate/chitosan (L/C) and waste bamboo. This L/C bamboo biocomposite material has good mechanical properties and durability, low formaldehyde emissions, a high recovery rate, meets the requirements of wood-based panels, and reduces environmental pollution. This method is low in cost, has the potential for large-scale production, and can effectively reduce the environmental pollution of the paper industry, promoting the recycling of biomass and helping the future manufacture of glue-free panels, which can be widely used in the preparation of bookcase, furniture, floor and so on. Full article

The combustibility of wood can be improved by physical and chemical means, thus expanding the use of wood products. In this study, two novel phosphorus-nitrogen flame retardants (UCPR and MCPR) were developed, and the intercalated modified layered double hydroxides (LDH) thereof were designated as UCPR-LDH and MCPR-LDH. By impregnating poplar veneer with UCPR-LDH and MCPR-LDH solutions, the study investigated the effects of different concentrations (1%, 5%, 10%), processes (vacuum-pressure impregnation, room temperature impregnation, normal-pressure impregnation), and impregnation times (2 h, 3 h, 24 h, 48 h) on the weight-gain rate of veneer. The optimal process was then selected for preparing formaldehyde-free three-layer plywood. Nuclear magnetic resonance (NMR) and Fourier transform infrared (FTIR) were used to characterize the UCPR and MCPR. Meanwhile, gel-permeation chromatography (GPC) demonstrated that the molecular weight of the synthesized flame retardants increased as their molecular distribution became more uniform. The impregnation process was performed at normal temperature and pressure for 48 h at a 5% flame retardant concentration. Results from cone calorimetry indicate that the UCPR-LDH plywood exhibits a peak heat release rate that is 30.43% lower than that of the control group, demonstrating superior thermal barrier performance. The smoke emission of the MCPR-LDH plywood was reduced by 33.62% compared to the control group, indicating superior smoke suppression performance. This method presents a viable approach for synthesizing organic-inorganic flame retardants. Full article

Condensed tannin copolymerized with hyperbranched tris(2-aminoethyl)amine-urea formed by amine-amido deamination yields a particleboard thermosetting adhesive without any aldehydes satisfying the requirements of relevant standards for the particleboard internal bond strength. The tannin–triamine–urea cures well at 180 °C, a relatively low temperature for today’s particleboard hot pressing. As aldehydes were not used, the formaldehyde emission was found to be zero, not even in traces due to the heating of wood. The effect is ascribed to the presence of many reactive sites, such as amide, amino, and phenolic groups belonging to the three reagents used. The tannin appears to function as an additional cross-linking agent, almost a nucleating agent, for the triamine–urea hyperbranched oligomers. Chemical analysis by MALDI ToF and ¹³C NMR has shown that the predominant cross-linking reaction is that of the substitution of the tannin phenolic hydroxyls by the amino groups of the triamine. The reaction of tannin with the still-free amide groups of urea is rather rare, but it may occur with the rarer tannin flavonoid units in which the heterocyclic ring is opened. Due to the temperature gradient between the surfaces and the board core in the particleboard during hot pressing, the type and the relative balance of covalent and ionic bonds in the resin structure may differ in the surfaces and the board core. Full article

The aim of the present research work was to develop halogen and formaldehyde-free, durable flame retardant fabric along with multifunctional properties and to find the optimal conditions and parameters. In this research, zinc oxide nanoparticles (ZnO NPs) were grown onto 100% cotton fabric using the sonochemical method. Zinc acetate dihydrate (Zn(CH₃COO)₂·2H₂O) and sodium hydroxide (NaOH) were used as precursors. After ZnO NPs growth, N-Methylol dimethylphosphonopropionamide (MDPA) flame retardant was applied in the presence of 1, 2, 3, 4-butanetetracarboxylic acid (BTCA) as cross-linkers using the conventional pad–dry–cure method. Induced coupled plasma atomic emission spectroscopy (ICP-AES) was used to determine the deposited amount of Zn and phosphorous (P) contents. Scanning electron microscopy (SEM), X-ray powder diffraction (XRD), and Fourier-transform infrared spectroscopy (FTIR) were employed to determine the surface morphology and characterization of the developed samples. Furthermore, the thermal degradation of the untreated and treated samples was investigated by thermogravimetric analysis (TGA). Furthermore, the vertical flame retardant test, limiting oxygen index (LOI), ultraviolet protection factor (UPF), and antibacterial activity of samples were examined. The developed samples showed excellent results for flame retardancy (i.e., 39 mm char length, 0 s after flame time, 0 s after glow time), 32.2 LOI, 143.76 UPF, and 100% antibacterial activity. Full article

Due to its carcinogenic properties, the presence of formaldehyde in resins and other industrial products has been a subject of great concern in recent years. The presented review focuses on modern alternatives for the production of wood-based panels; i.e., substitutes for formaldehyde in the production of amino and phenolic resins, as well as novel hardeners for formaldehyde-free wood adhesives. Solutions in which formaldehyde in completely replaced are presented in this review. Recent advances indicate that it is possible to develop new formaldehyde-free systems of resins with compatible hardeners. The formaldehyde substitutes that have primarily been tested are glyoxal, glutaraldehyde, furfural, 5-hydroxymethylfurfural, and dimethoxyethanal. The use of such substitutes eliminates the problem of free formaldehyde emission originating from the resin used in the production of wood-based panels. However, these alternatives are mostly characterized by worse reactivity, and, as a result, the use of formaldehyde-free resins may affect the mechanical and strength properties of wood-based panels. Nonetheless, there are still many substantial challenges for the complete replacement of formaldehyde and further research is needed, especially in the field of transferring the technology to industrial practice. Full article

Formaldehyde-derived wood adhesives have dominated in woody composites production up to now, while facing a significant challenge in non-renewable raw materials and the formaldehyde emission. To solve these problems, an eco-friendly soybean protein-based wood adhesive was explored via the addition of renewable cardanol based epoxy (CBE) as cross-linking agent. The curing mechanism and viscosity of the adhesives were investigated and the bonding performance was evaluated with three-ply plywood. Fourier transformed infrared spectroscopy (FTIR) analysis confirmed the formation of new ether linkages and the consumption of epoxy groups in the cured adhesives, thereby improving the thermal stabilities and cohesion. Plywood bonded with the CBE-modified soybean protein-based adhesive reached the maximum wet shear strength of 1.11 MPa (4 wt.% CBE addition), a 48% increase compared to the control, whereas the viscosity of adhesive decreased by 68.2%. The wet shear strength of the plywood met the requirements of the Chinese National Standard GB/T 9846-2015 for interior plywood application. The formaldehyde-free adhesive with excellent water resistance adhesiveness performance shows great potential in woody composites as an alternative to formaldehyde derived wood adhesives. Full article

Toxic formaldehyde emissions, and the necessity to reduce the consumption of petrochemicals, stimulates the development of environmentally friendly adhesives. The aim of this research was to study, for the first time, the possibility of using condensed tannins (CTs)-rich extracts from grey alder (Alnus incana) and black alder (Alnus glutinosa) bark in the production of particleboards and plywood adhesives. The chemical structure, composition, and molecular weight of the CTs were identified by a ¹³C-NMR and TOF-MS analysis. Three innovative adhesive systems were studied: CTs-phenol-formaldehyde (CTs-PF) resin; a CTs-polyethyleneimine (PEI) adhesive system; and CTs–PEI combined with an ultra-low emitting formaldehyde resin (ULEFR)—CTs–PEI–ULEFR. The results showed that CTs-PF resin has properties close to commercial PF resin, and the formaldehyde emission was twice lower. CTs–PEI bonded particleboards corresponded to the requirements of the EN 312:2010 standard for particleboards in dry conditions (Type P2). CTs–PEI–ULEFR, with a 40–60% substitution of ULEFR by CTs–PEI, had adhesive properties very close to ULEFR; the plywood shear strength fit the requirements of the EN 314-2:1993 standard for application in internal and external system conditions. The introduction of extracted alder bark residues microparticles into the composition of the adhesive system showed their positive potential for application as a filler. Full article

The potential of ammonium lignosulfonate (ALS) as an eco-friendly additive to urea–formaldehyde (UF) resin for manufacturing high-density fiberboard (HDF) panels with acceptable properties and low free formaldehyde emission was investigated in this work. The HDF panels were manufactured in the laboratory with very low UF resin content (4%) and ALS addition levels varying from 4% to 8% based on the mass of the dry wood fibers. The press factor applied was 15 s·mm⁻¹. The physical properties (water absorption and thickness swelling), mechanical properties (bending strength, modulus of elasticity, and internal bond strength), and free formaldehyde emission were evaluated in accordance with the European standards. In general, the developed HDF panels exhibited acceptable physical and mechanical properties, fulfilling the standard requirements for HDF panels for use in load-bearing applications. Markedly, the laboratory-produced panels had low free formaldehyde emission ranging from 2.0 to 1.4 mg/100 g, thus fulfilling the requirements of the E0 and super E0 emission grades and confirming the positive effect of ALS as a formaldehyde scavenger. The thermal analyses performed, i.e., differential scanning calorimetry (DSC), thermal gravimetric analysis (TGA), and derivative thermogravimetry (DTG), also confirmed the main findings of the research. It was concluded that ALS as a bio-based, formaldehyde-free adhesive can be efficiently utilized as an eco-friendly additive to UF adhesive formulations for manufacturing wood-based panels under industrial conditions. Full article

Commercial wood adhesives are based on products that contain formaldehyde; however, environmental and health concerns about formaldehyde emissions from wood products have influenced research and development efforts in order to find alternative, formaldehyde-free products for wood adhesives. In this work, different soy protein-based wood adhesives are proposed, and their performance is compared to commercial urea formaldehyde (UF) adhesive. Soy protein-based wood adhesives were prepared using either soy protein isolate (SPI) or soy protein flour (SF) with different coadjutant polymers: polyethylene oxide (PEO), hydroxypropyl methylcellulose (HPMC), cellulose nanofibrils (CNF) or polyvinyl alcohol (PVA) with and without addition of kraft lignin. The effects of the type of soy protein, solids content, coadjutant polymer and lignin addition were investigated. The wood adhesive formulations were tested on the bonding of hardwood (white maple) and softwood (southern yellow pine) and the dry shear strength of test specimens was measured according to method ASTM D905-08. The adhesive formulations with SPI achieved significantly higher values than those with SF. The dry shear strength of the adhesives varies depending on the coadjutant polymer, the wood species and the addition of lignin. Full article