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41 pages, 1651 KiB  
Review
Progress and Challenges in the Process of Using Solid Waste as a Catalyst for Biodiesel Synthesis
by Zhaolin Dong, Kaili Dong, Haotian Li, Liangyi Zhang and Yitong Wang
Molecules 2025, 30(15), 3243; https://doi.org/10.3390/molecules30153243 (registering DOI) - 1 Aug 2025
Abstract
Biodiesel, as one of the alternatives to fossil fuels, faces significant challenges in large-scale industrial production due to its high production costs. In addition to raw material costs, catalyst costs are also a critical factor that cannot be overlooked. This review summarizes various [...] Read more.
Biodiesel, as one of the alternatives to fossil fuels, faces significant challenges in large-scale industrial production due to its high production costs. In addition to raw material costs, catalyst costs are also a critical factor that cannot be overlooked. This review summarizes various methods for preparing biodiesel catalysts from solid waste. These methods not only enhance the utilization rate of waste but also reduce the production costs and environmental impact of biodiesel. Finally, the limitations of waste-based catalysts and future research directions are discussed. Research indicates that solid waste can serve as a catalyst carrier or active material for biodiesel production. Methods such as high-temperature calcination, impregnation, and coprecipitation facilitate structural modifications to the catalyst and the formation of active sites. The doping of metal ions not only alters the catalyst’s acid-base properties but also forms stable metal bonds with functional groups on the carrier, thereby maintaining catalyst stability. The application of microwave-assisted and ultrasound-assisted methods reduces reaction parameters, making biodiesel production more economical and sustainable. Overall, this study provides a scientific basis for the reuse of solid waste and ecological protection, emphasizes the development potential of waste-based catalysts in biodiesel production, and offers unique insights for innovation in this field, thereby accelerating the commercialization of biodiesel. Full article
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36 pages, 4084 KiB  
Review
Exploring Activated Carbons for Sustainable Biogas Upgrading: A Comprehensive Review
by Deneb Peredo-Mancilla, Alfredo Bermúdez, Cécile Hort and David Bessières
Energies 2025, 18(15), 4010; https://doi.org/10.3390/en18154010 - 28 Jul 2025
Viewed by 129
Abstract
Global energy supply remains, to this day, mainly dominated by fossil fuels, aggravating climate change. To increase and diversify the share of renewable energy sources, there is an urgent need to expand the use of biofuels that could help in decarbonizing the energy [...] Read more.
Global energy supply remains, to this day, mainly dominated by fossil fuels, aggravating climate change. To increase and diversify the share of renewable energy sources, there is an urgent need to expand the use of biofuels that could help in decarbonizing the energy mix. Biomethane, obtained by upgrading biogas, simultaneously allows the local production of clean energy, waste valorization, and greenhouse gas emissions mitigation. Among various upgrading technologies, the use of activated carbons in adsorption-based separation systems has attracted significant attention due to their versatility, cost-effectiveness, and sustainability potential. The present review offers a comprehensive analysis of the factors that influence the efficiency of activated carbons on carbon dioxide adsorption and separation for biogas upgrading. The influence of activation methods, activation conditions, and precursors on the biogas adsorption performance of activated carbons is revised. Additionally, the role of adsorbent textural and chemical properties on gas adsorption behavior is highlighted. By synthesizing current knowledge and perspectives, this work provides guidance for future research that could help in developing more efficient, cost-effective, and sustainable adsorbents for biogas upgrading. Full article
(This article belongs to the Section B: Energy and Environment)
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22 pages, 3505 KiB  
Review
Solar Energy Solutions for Healthcare in Rural Areas of Developing Countries: Technologies, Challenges, and Opportunities
by Surafel Kifle Teklemariam, Rachele Schiasselloni, Luca Cattani and Fabio Bozzoli
Energies 2025, 18(15), 3908; https://doi.org/10.3390/en18153908 - 22 Jul 2025
Viewed by 391
Abstract
Recently, solar energy technologies are a cornerstone of the global effort to transition towards cleaner and more sustainable energy systems. However, in many rural areas of developing countries, unreliable electricity severely impacts healthcare delivery, resulting in reduced medical efficiency and increased risks to [...] Read more.
Recently, solar energy technologies are a cornerstone of the global effort to transition towards cleaner and more sustainable energy systems. However, in many rural areas of developing countries, unreliable electricity severely impacts healthcare delivery, resulting in reduced medical efficiency and increased risks to patient safety. This review explores the transformative potential of solar energy as a sustainable solution for powering healthcare facilities, reducing dependence on fossil fuels, and improving health outcomes. Consequently, energy harvesting is a vital renewable energy source that captures abundant solar and thermal energy, which can sustain medical centers by ensuring the continuous operation of life-saving equipment, lighting, vaccine refrigeration, sanitation, and waste management. Beyond healthcare, it reduces greenhouse gas emissions, lowers operational costs, and enhances community resilience. To address this issue, the paper reviews critical solar energy technologies, energy storage systems, challenges of energy access, and successful solar energy implementations in rural healthcare systems, providing strategic recommendations to overcome adoption challenges. To fulfill the aims of this study, a focused literature review was conducted, covering publications from 2005 to 2025 in the Scopus, ScienceDirect, MDPI, and Google Scholar databases. With targeted investments, policy support, and community engagement, solar energy can significantly improve healthcare access in underserved regions and contribute to sustainable development. Full article
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22 pages, 1279 KiB  
Review
State of the Art of Biomethane Production in the Mediterranean Region
by Antonio Comparetti, Salvatore Ciulla, Carlo Greco, Francesco Santoro and Santo Orlando
Agronomy 2025, 15(7), 1702; https://doi.org/10.3390/agronomy15071702 - 15 Jul 2025
Viewed by 369
Abstract
The Mediterranean region is increasingly confronted with intersecting environmental, agricultural, and socio-economic challenges, including biowaste accumulation, soil degradation, and high dependency on imported fossil fuels. Biomethane, a renewable substitute for natural gas, offers a strategic solution that aligns with the region’s need for [...] Read more.
The Mediterranean region is increasingly confronted with intersecting environmental, agricultural, and socio-economic challenges, including biowaste accumulation, soil degradation, and high dependency on imported fossil fuels. Biomethane, a renewable substitute for natural gas, offers a strategic solution that aligns with the region’s need for sustainable energy transition and circular resource management. This review examines the current state of biomethane production in the Mediterranean area, with a focus on anaerobic digestion (AD) technologies, feedstock availability, policy drivers, and integration into the circular bioeconomy (CBE) framework. Emphasis is placed on the valorisation of regionally abundant feedstocks such as olive pomace, citrus peel, grape marc, cactus pear (Opuntia ficus-indica) residues, livestock manure, and the Organic Fraction of Municipal Solid Waste (OFMSW). The multifunctionality of AD—producing renewable energy and nutrient-rich digestate—is highlighted for its dual role in reducing greenhouse gas (GHG) emissions and restoring soil health, especially in areas threatened by desertification such as Sicily (Italy), Spain, Malta, and Greece. The review also explores emerging innovations in biogas upgrading, nutrient recovery, and digital monitoring, along with the role of Renewable Energy Directive III (RED III) and national biomethane strategies in scaling up deployment. Case studies and decentralised implementation models underscore the socio-technical feasibility of biomethane systems across rural and insular territories. Despite significant potential, barriers such as feedstock variability, infrastructural gaps, and policy fragmentation remain. The paper concludes with a roadmap for research and policy to advance biomethane as a pillar of Mediterranean climate resilience, energy autonomy and sustainable agriculture within a circular bioeconomy paradigm. Full article
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31 pages, 860 KiB  
Systematic Review
Advances in Biotechnology in the Circular Economy: A Path to the Sustainable Use of Resources
by Pedro Carmona Marques, Pedro C. B. Fernandes, Pedro Sampaio and Joaquim Silva
Sustainability 2025, 17(14), 6391; https://doi.org/10.3390/su17146391 - 12 Jul 2025
Viewed by 658
Abstract
This article analyzes the role of biotechnologies in supporting the circular economy in various productive sectors. It highlights innovative approaches that contribute to sustainability, resource regeneration, waste recovery, and reduced dependence on fossil fuels. The text brings together relevant examples of biotechnological applications [...] Read more.
This article analyzes the role of biotechnologies in supporting the circular economy in various productive sectors. It highlights innovative approaches that contribute to sustainability, resource regeneration, waste recovery, and reduced dependence on fossil fuels. The text brings together relevant examples of biotechnological applications aimed at the production of bioplastics, bioenergy, bioproducts, and bioremediation solutions, among others of interest. In addition, it highlights the potential of using agro-industrial waste as raw material in biotechnological processes, promoting more efficient production chains with less environmental impact. The methodology was based on a comprehensive review of recent advances in industrial biotechnology. The main results reveal successful applications in the production of polyhydroxyalkanoates (PHAs) from food waste, in the microbial bioleaching of metals from electronic waste, and in the bioconversion of agricultural byproducts into functional materials, among others. The article also discusses the regulatory and social factors that influence the integration of these solutions into circular value chains. It concludes that biotechnology is a key element for the circular bioeconomy, offering scalable and environmentally efficient alternatives to conventional linear models, although its large-scale adoption depends on overcoming technological and market challenges. Full article
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20 pages, 2421 KiB  
Article
Selective Microwave Pretreatment of Biomass Mixtures for Sustainable Energy Production
by Raimonds Valdmanis and Maija Zake
Energies 2025, 18(14), 3677; https://doi.org/10.3390/en18143677 - 11 Jul 2025
Viewed by 208
Abstract
Methods for the improvement of regional lignocellulosic resources (wood and agriculture waste) were studied and analyzed using blends with optimized compositions and a selective pretreatment of the blends using microwaves to enhance their thermochemical conversion and energy production efficiency. A batch-size pilot device [...] Read more.
Methods for the improvement of regional lignocellulosic resources (wood and agriculture waste) were studied and analyzed using blends with optimized compositions and a selective pretreatment of the blends using microwaves to enhance their thermochemical conversion and energy production efficiency. A batch-size pilot device was used to provide the thermochemical conversion of biomass blends of different compositions, analyzing the synergy of the effects of thermal and chemical interaction between the components on the yield and thermochemical conversion of volatiles, responsible for producing heat energy at various stages of flame formation. To control the thermal decomposition of the biomass, improving the flame characteristics and the produced heat, a selective pretreatment of blends using microwaves (2.45 GHz) was achieved by varying the temperature of microwave pretreatment. Assessing correlations between changes in the main characteristics of pretreated blends (elemental composition and heating value) on the produced heat and composition of products suggests that selective MW pretreatment of biomass blends activates synergistic effects of thermal and chemical interaction, enhancing the yield and combustion of volatiles with a correlating increase in produced heat energy, thus promoting the wider use of renewable biomass resources for sustainable energy production by limiting the use of fossil fuels for heat-energy production and the formation of GHG emissions. Full article
(This article belongs to the Special Issue Wood-Based Bioenergy: 2nd Edition)
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15 pages, 3754 KiB  
Article
Green Regenerative Bamboo Lignin-Based Epoxy Resin: Preparation, Curing Behavior, and Performance Characterization
by Jiayao Yang, Jie Fei and Xingxing Wang
Sustainability 2025, 17(13), 6201; https://doi.org/10.3390/su17136201 - 6 Jul 2025
Viewed by 425
Abstract
The dependence of conventional epoxy resins on fossil fuels and the environmental and health hazards associated with bisphenol A (BPA) demand the creation of sustainable alternatives. Because lignin is a natural resource and has an aromatic ring skeleton structure, it could be used [...] Read more.
The dependence of conventional epoxy resins on fossil fuels and the environmental and health hazards associated with bisphenol A (BPA) demand the creation of sustainable alternatives. Because lignin is a natural resource and has an aromatic ring skeleton structure, it could be used as an alternative to fossil fuels. This study effectively resolved this challenge by utilizing a sustainable one-step epoxidation process to transform lignin into a bio-based epoxy resin. The results verified the successful synthesis of epoxidized bamboo lignin through systematic characterization employing Fourier transform infrared spectroscopy, hydrogen spectroscopy/two-dimensional heteronuclear single-quantum coherent nuclear magnetic resonance, quantitative phosphorus spectroscopy, and gel permeation chromatography. Lignin-based epoxy resins had an epoxy equivalent value of 350–400 g/mol and a weight-average molecular weight of 4853 g/mol. Studies on the curing kinetics revealed that polyetheramine (PEA-230) demonstrated the lowest apparent activation energy (46.2 kJ/mol), signifying its enhanced curing efficiency and potential for energy conservation. Mechanical testing indicated that the PEA-230 cured network demonstrated the maximum tensile strength (>25 MPa), whereas high-molecular-weight polyetheramine (PEA-2000) imparted enhanced elongation to the material. Lignin-based epoxy resins demonstrated superior heat stability. This study demonstrates the conversion of bamboo lignin into bio-based epoxy resins using a simple, environmentally friendly synthesis process, demonstrating the potential to reduce fossil resource use, efficiently use waste, develop sustainable thermosetting materials, and promote a circular bioeconomy. Full article
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62 pages, 3413 KiB  
Review
Biofuels, E-Fuels, and Waste-Derived Fuels: Advances, Challenges, and Future Directions
by Zeki Yılbaşı
Sustainability 2025, 17(13), 6145; https://doi.org/10.3390/su17136145 - 4 Jul 2025
Viewed by 975
Abstract
The imperative to decarbonize global energy systems and enhance energy security necessitates a transition towards ecofuels, broadly classified as biofuels, waste-derived fuels, and electrofuels (e-Fuels). The primary goal of this review is to provide a holistic and comparative evaluation of these three pivotal [...] Read more.
The imperative to decarbonize global energy systems and enhance energy security necessitates a transition towards ecofuels, broadly classified as biofuels, waste-derived fuels, and electrofuels (e-Fuels). The primary goal of this review is to provide a holistic and comparative evaluation of these three pivotal ecofuel pillars under a unified framework, identifying their strategic niches in the energy transition by critically assessing their interconnected technical, economic, and policy challenges. It offers a comparative dissection of inherent resource constraints, spanning biomass availability, the immense scale of renewable electricity required for e-Fuels, sustainable carbon dioxide (CO2) sourcing, and the complexities of utilizing non-biodegradable wastes, identifying that true feedstock sustainability and holistic lifecycle management are paramount, cross-cutting limitations for all pathways. This review critically highlights how the current global reliance on fossil fuels for electricity production (approx. 60%) and the upstream emissions embodied in renewable energy infrastructure challenge the climate neutrality claims of ecofuels, particularly e-Fuels, underscoring the necessity for comprehensive well-to-wheels (WtW) lifecycle assessments (LCAs) over simpler tank-to-wheels (TtW) approaches. This perspective is crucial as emerging regulations demand significant greenhouse gas (GHG) emission reductions (70–100%) compared to fossil fuels. Ultimately, this synthesis argues for a nuanced, technologically neutral deployment strategy, prioritizing specific ecofuels for hard-to-abate sectors, and underscores the urgent need for stable, long-term policies coupled with robust and transparent LCA methodologies to guide a truly sustainable energy transition. Full article
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20 pages, 2601 KiB  
Article
Waste as a Source of Fuel and Developments in Hydrogen Storage: Applied Cases in Spain and Their Future Potential
by Juan Pous de la Flor, María-Pilar Martínez-Hernando, Roberto Paredes, Enrique Garcia-Franco, Juan Pous Cabello and Marcelo F. Ortega
Appl. Sci. 2025, 15(13), 7514; https://doi.org/10.3390/app15137514 - 4 Jul 2025
Viewed by 342
Abstract
The integration of renewable energy with circular economy strategies offers effective pathways to reduce greenhouse gas emissions while enhancing local energy independence. This study analyses three real-world projects implemented in Spain that exemplify this synergy. LIFE Smart Agromobility converts pig manure into biomethane [...] Read more.
The integration of renewable energy with circular economy strategies offers effective pathways to reduce greenhouse gas emissions while enhancing local energy independence. This study analyses three real-world projects implemented in Spain that exemplify this synergy. LIFE Smart Agromobility converts pig manure into biomethane to power farm vehicles, using anaerobic digestion and microalgae-based upgrading systems. Smart Met Value refines biogas from a wastewater treatment plant in Guadalajara to produce high-purity biomethane for the municipal fleet, demonstrating the viability of energy recovery from sewage sludge. The UNDERGY project addresses green hydrogen storage by repurposing a depleted natural gas reservoir, showing geochemical and geomechanical feasibility for seasonal underground hydrogen storage. Each project utilises regionally available resources to produce clean fuels—biomethane or hydrogen—while mitigating methane and CO2 emissions. Results show significant energy recovery potential: biomethane production can replace a substantial portion of fossil fuel use in rural and urban settings, while hydrogen storage provides a scalable solution for surplus renewable energy. These applied cases demonstrate not only the technical feasibility but also the socio-economic benefits of integrating waste valorisation and energy transition technologies. Together, they represent replicable models for sustainable development and energy resilience across Europe and beyond. Full article
(This article belongs to the Section Energy Science and Technology)
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18 pages, 6225 KiB  
Article
Copper Slag Cathodes for Eco-Friendly Hydrogen Generation: Corrosion and Electrochemical Insights for Saline Water Splitting
by Susana I. Leiva-Guajardo, Manuel Fuentes Maya, Luis Cáceres, Víctor M. Jimenez-Arevalo, Álvaro Soliz, Norman Toro, José Ángel Cobos Murcia, Victor E. Reyes Cruz, Mauricio Morel, Edward Fuentealba and Felipe M. Galleguillos Madrid
Materials 2025, 18(13), 3092; https://doi.org/10.3390/ma18133092 - 30 Jun 2025
Viewed by 445
Abstract
The increasing demand for sustainable energy and clean water has prompted the exploration of alternative solutions to reduce reliance on fossil fuels. In this context, hydrogen production through water electrolysis powered by solar energy presents a promising pathway toward a zero-carbon footprint. This [...] Read more.
The increasing demand for sustainable energy and clean water has prompted the exploration of alternative solutions to reduce reliance on fossil fuels. In this context, hydrogen production through water electrolysis powered by solar energy presents a promising pathway toward a zero-carbon footprint. This study investigates the potential of copper slag, an abundant industrial waste, as a low-cost electrocatalyst for the hydrogen evolution reaction (HER) in contact with saline water such as 0.5 M NaCl and seawater, comparing the electrochemical response when in contact with geothermal water from El Tatio (Atacama Desert). The physicochemical characterisation of copper slag was performed using XRD, Raman, and SEM-EDS to determine its surface properties. Electrochemical evaluations were conducted in 0.5 M NaCl and natural seawater using polarisation techniques to assess the corrosion behaviour and catalytic efficiency of the copper slag electrodes. The results indicate that copper slag exhibits high stability and promising HER kinetics, particularly in seawater, where its mesoporous structure facilitates efficient charge transfer processes. The key novelty of this manuscript lies in the direct revalorisation of untreated copper slag as a functional electrode for HER in real seawater and geothermal water, avoiding the use of expensive noble metals and aligning with circular economy principles. This innovative combination of recycled material and natural saline electrolyte enhances both the technical and economic viability of electrolysis, while reducing environmental impact and promoting green hydrogen production in coastal regions with high solar potential. This research contributes to the value of industrial waste, offering a viable pathway for advancing sustainable hydrogen technologies in real-world environments. Full article
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16 pages, 736 KiB  
Article
Energy Potential of Greenhouse Plant Residue: The Cases of Turkey and Poland
by Atılgan Atılgan, Sedat Boyacı, Stanisław Famielec, Anna Krakowiak-Bal, Urszula Ziemiańczyk, Joanna Kocięcka, Sławomir Kurpaska, Roman Rolbiecki, Daniel Liberacki and Mateusz Malinowski
Energies 2025, 18(13), 3405; https://doi.org/10.3390/en18133405 - 28 Jun 2025
Viewed by 373
Abstract
The search for waste management opportunities is crucial for achieving environmentally friendly waste practices and ensuring the country’s energy security. This research aimed to valorize biomass and waste generated in greenhouses and to analyze the potential for electricity production from this waste. The [...] Read more.
The search for waste management opportunities is crucial for achieving environmentally friendly waste practices and ensuring the country’s energy security. This research aimed to valorize biomass and waste generated in greenhouses and to analyze the potential for electricity production from this waste. The analyses compared the situations in Turkey and Poland, where greenhouse production of vegetables is developing and constitutes an important link in agricultural activities, despite differences in climatic conditions. The cultivation of vegetables and flowers under cover is rapidly expanding in both countries and, with changing climatic conditions, is expected to shape the future of agriculture. In addition to estimating the energy that can be obtained, the study also evaluated the economic benefits of such a solution and the volume of avoided CO2 emissions from fossil fuels. The issue of utilizing these wastes is significant because current methods of their management do not lead to energy production, so their considerable energy potential is wasted, as highlighted in this study. Moreover, there is a lack of similar studies in the literature. The plant species chosen as materials in this study were tomatoes, peppers, eggplant, watermelon, and melon in the case of Turkey. For Poland, the analysis was conducted for tomatoes and greenhouse cucumbers. These crops represent the largest cultivated areas under cover in the respective countries. Results indicated that the average yearly amount of vegetable residue is approximately 463 thousand Mg in Turkey, and 77 thousand Mg in Poland. The estimated annual electricity potential is 430 GWh in Turkey and 80 GWh in Poland. Considering the efficiency of power generation in a typical power plant, the real amount of electricity to be obtained is 0.46 MWh per Mg of waste in Turkey and 0.52 MWh in Poland. Full article
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20 pages, 1233 KiB  
Review
Microalgal Valorization of CO2: A Sustainable Pathway to Biofuels and High-Value Chemicals
by Shutong Wu, Kaiyin Ye, Xiaochuan Zheng and Lei Zhao
Fermentation 2025, 11(7), 371; https://doi.org/10.3390/fermentation11070371 - 27 Jun 2025
Viewed by 473
Abstract
The escalating climate crisis and the imperative to transition from a fossil fuel-dependent economy demand transformative solutions for sustainable energy and carbon management. Biological CO2 capture and utilization (CCU) using microalgae represents a particularly compelling approach, capitalizing on microalgae’s high photosynthetic efficiency [...] Read more.
The escalating climate crisis and the imperative to transition from a fossil fuel-dependent economy demand transformative solutions for sustainable energy and carbon management. Biological CO2 capture and utilization (CCU) using microalgae represents a particularly compelling approach, capitalizing on microalgae’s high photosynthetic efficiency and remarkable product versatility. This review critically examines the principles and recent breakthroughs in microalgal CO2 bioconversion, spanning strain selection, advanced photobioreactor (PBR) design, and key factors influencing carbon sequestration efficiency. We explore diverse valorization strategies, including next-generation biofuel production, integrated wastewater bioremediation, and the synthesis of value-added chemicals, underscoring their collective potential for mitigating CO2 emissions and achieving comprehensive resource valorization. Persistent challenges, such as economically viable biomass harvesting, cost-effective scale-up, and enhancing strain robustness, are rigorously examined. Furthermore, we delineate promising future prospects centered on cutting-edge genetic engineering, integrated biorefinery concepts, and synergistic coupling with waste treatment to maximize sustainability. By effectively bridging carbon neutrality with renewable resource production, microalgae-based technologies hold considerable potential to spearhead the circular bioeconomy, accelerate the renewable energy transition, and contribute significantly to achieving global climate objectives. Full article
(This article belongs to the Special Issue Algae—The Medium of Bioenergy Conversion: 2nd Edition)
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18 pages, 4063 KiB  
Article
Fruit Seed Biomass as an Alternative Material to Use in Recycling Processes of Metals from Industrial Waste
by Lukasz Kortyka, Jerzy Labaj, Lukasz Mycka, Tomasz Matula, Szymon Ptak, Dorota Babilas, Tomasz Wojtal, Leszek Blacha, Albert Smalcerz, Robert Findorak and Bartosz Chmiela
Materials 2025, 18(13), 3063; https://doi.org/10.3390/ma18133063 - 27 Jun 2025
Viewed by 307
Abstract
The metallurgical industry has been constantly changing over the past decades. On the one hand, there has been the modernization and improvement of production efficiency, and on the other hand, we have seen a reduction in the negative impact on the environment. The [...] Read more.
The metallurgical industry has been constantly changing over the past decades. On the one hand, there has been the modernization and improvement of production efficiency, and on the other hand, we have seen a reduction in the negative impact on the environment. The possibility of using alternative materials and the circular economy is significant in this area. In the present work, research was carried out to determine the usefulness of biomass in the form of fruit seeds for the recycling processes of metal-bearing raw materials, including slags from copper production processes, which are characterized by a much higher metal content than ores of this metal. The main carbon-bearing material/reducer used in the process is metallurgical coke. The transformation of the European metal industry has been observed in recent years. To carry out the physicochemical characterization of the tested material, a research methodology was adopted using tools to determine the stability of behavior at high temperatures, chemical composition, and volatile components. Thermodynamic analysis was carried out, indicating the theoretical course of reactions of individual system components and thermal effects, allowing a determination of whether the assumed reactions are endothermic or exothermic. The planned research ends with the reduction process in conditions similar to those carried out in industrial conditions. Enforced by the guidelines for reducing CO2 emissions, it contributes to a significant reduction in the demand for coke. This paper addresses the issue of determining the feasibility of using selected bioreducers, including cherry stones, to verify their suitability in the process of reducing copper oxides. The study used copper slag with a composition similar to slags generated at the copper production stage in a flash furnace. The results obtained in reducing copper content above 98 wt. % indicate the great potential of this type of bioreducer. It should be noted that, unlike conventional fossil fuels, the use of cherry stones to reduce copper slag can be considered an environmentally neutral method of carbon offset. The resulting secondary slag is a waste product that can be stored and disposed of without harmful environmental effects due to its low lead content. An additional advantage is the relatively wide availability of cherry stones. Full article
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35 pages, 2556 KiB  
Article
Technical Trends, Radical Innovation, and the Economics of Sustainable, Industrial-Scale Electric Heating for Energy Efficiency and Water Savings
by A. A. Vissa and J. A. Sekhar
Sustainability 2025, 17(13), 5916; https://doi.org/10.3390/su17135916 - 27 Jun 2025
Viewed by 853
Abstract
This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial [...] Read more.
This article examines the energy efficiency and climate impact of various heating methods commonly employed across industrial sectors. Fossil fuel combustion heat sources, which are predominantly employed for industrial heating, contribute significantly to atmospheric pollution and associated asset losses. The electrification of industrial heating has the potential to substantially reduce the total energy consumed in industrial heating processes and significantly mitigate the rate of global warming. Advances in electrical heating technologies are driven by enhanced energy conversion, compactness, and precision control capabilities, ensuring attractive financial payback periods for clean, energy-efficient equipment. These advancements stem from the use of improved performance materials, process optimization, and waste heat utilization practices, particularly at high temperatures. The technical challenges associated with large-scale, heavy-duty electric process heating are addressed through the novel innovations discussed in this article. Electrification and the corresponding energy efficiency improvements reduce the water consumed for industrial steam requirements. The article reviews new technologies that replace conventional process gas heaters and pressure boilers with efficient electric process gas heaters and instant steam generators, operating in the high kilowatt and megawatt power ranges with very high-temperature capabilities. Financial payback calculations for energy-optimized processes are illustrated with examples encompassing a range of comparative energy costs across various temperatures. The economics and implications of waste heat utilization are also examined in this article. Additionally, the role of futuristic, radical technical innovations is evaluated as a sustainable pathway that can significantly lower energy consumption without compromising performance objectives. The potential for a new paradigm of self-organization in processes and final usage objectives is briefly explored for sustainable innovations in thermal engineering and materials development. The policy implications and early adoption of large-scale, energy-efficient thermal electrification are discussed in the context of temperature segmentation for industrial-scale processes and climate-driven asset losses. Policy shifts towards incentivizing energy efficiency at the manufacturing level of heater use are recommended as a pathway for deep decarbonization. Full article
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28 pages, 4122 KiB  
Article
Comparative Analysis of Cost, Energy Efficiency, and Environmental Impact of Pulsed Electric Fields and Conventional Thermal Treatment with Integrated Heat Recovery for Fruit Juice Pasteurization
by Giovanni Landi, Miriam Benedetti, Matteo Sforzini, Elham Eslami and Gianpiero Pataro
Foods 2025, 14(13), 2239; https://doi.org/10.3390/foods14132239 - 25 Jun 2025
Viewed by 465
Abstract
This study evaluates the feasibility of integrating pulsed electric field (PEF) technology with heat recovery for fruit juice pasteurization, comparing it to conventional high-temperature short-time (HTST) pasteurization. Three preheating temperature conditions (35 °C, 45 °C, and 55 °C) and varying heat recovery efficiencies [...] Read more.
This study evaluates the feasibility of integrating pulsed electric field (PEF) technology with heat recovery for fruit juice pasteurization, comparing it to conventional high-temperature short-time (HTST) pasteurization. Three preheating temperature conditions (35 °C, 45 °C, and 55 °C) and varying heat recovery efficiencies have been assessed to analyze energy consumption, economic feasibility, and environmental impact. The results indicate that, while PEF pasteurization requires a higher initial investment, it improves energy efficiency, leading to significant reductions in utility costs. Across the tested configurations, PEF technology achieved reductions in electricity consumption by up to 20%, fuel gas usage by over 60%, greenhouse gas emissions by approximately 30%, and water consumption by 25%, compared to HTST. The optimal configuration of the PEF process, featuring a 35% waste heat recovery efficiency and a pre-heating temperature of 55 °C, has been identified as the most energy-efficient and sustainable solution, effectively reducing both water consumption and CO2 emissions. A life cycle assessment has confirmed these environmental benefits, demonstrating reductions in global warming potential, fossil fuel consumption, and other impact categories. This study suggests that PEF technology can significantly contribute to more sustainable food processing by reducing environmental impacts, optimizing resource usage, and enhancing energy efficiency. Full article
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