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Keywords = focus variation microscopy

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18 pages, 3007 KB  
Article
Characteristics of CO2–Formation Water–Rock Reaction and Simulation of CO2 Burial Efficiency in Tight Sandstone Reservoirs
by Junhong Jia, Wei Fan, Yao Lu and Ming Qu
Processes 2025, 13(11), 3644; https://doi.org/10.3390/pr13113644 - 11 Nov 2025
Viewed by 476
Abstract
To clarify the characteristics of CO2–formation water–rock reactions in tight sandstones and their effects on CO2-enhanced oil recovery (EOR) efficiency and storage efficiency, this study takes the tight oil reservoirs of the Changqing Jiyuan Oilfield as the research object. [...] Read more.
To clarify the characteristics of CO2–formation water–rock reactions in tight sandstones and their effects on CO2-enhanced oil recovery (EOR) efficiency and storage efficiency, this study takes the tight oil reservoirs of the Changqing Jiyuan Oilfield as the research object. A variety of experimental techniques, including ICP-OES elemental analysis, powder X-ray diffraction, and scanning electron microscopy, were employed to systematically investigate the mechanisms and main influencing factors of water–rock reactions during CO2 geological storage. The study focused on analyzing the roles of mineral composition, reservoir pore structure, and formation water chemistry in the reaction process. It explored the potential impacts of reaction products on reservoir properties. Furthermore, based on the experimental results, a coupled reservoir numerical simulation of CO2 injection for EOR and storage was conducted to comprehensively evaluate the influence of mineralization processes on CO2 EOR performance and long-term storage efficiency. Results show that the tight sandstone reservoirs in Jiyuan Oilfield are mainly composed of calcite, quartz, and feldspar. The dominant water–rock reactions during CO2 formation–water interactions are calcite dissolution and feldspar dissolution. Among these, calcite dissolution is considered the controlling reaction due to its significant effect on the chemical composition of formation water, and the temporal variation in other elements shows a clear correlation with the calcite dissolution process. Further analysis reveals that water–rock reactions lead to permeability reduction in natural fractures near injection wells, thereby effectively improving CO2 EOR efficiency, enhancing sweep volume, and increasing reservoir recovery. At the end of the EOR stage, mineralized CO2 storage accounts for only 0.53% of the total stored CO2. However, with the extension of time, mineralized storage gradually increases, reaching a substantial 31.08% after 500 years. The study also reveals the effects of reservoir temperature, pressure, and formation water salinity on mineralization rates, emphasizing the importance of mineral trapping for long-term CO2 storage. These findings provide a theoretical basis and practical guidance for the joint optimization of CO2 EOR and geological sequestration. Future research may further focus on the dynamic evolution of water–rock reactions under different geological conditions to enhance the applicability and economic viability of CO2 storage technologies. Full article
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15 pages, 5869 KB  
Article
Study on the Correlation Between Surface Roughness and Tool Wear Using Automated In-Process Roughness Measurement in Milling
by Friedrich Bleicher, Benjamin Raumauf and Günther Poszvek
Metrology 2025, 5(4), 62; https://doi.org/10.3390/metrology5040062 - 15 Oct 2025
Viewed by 964
Abstract
The growing demand for automated production systems is driving continuous innovation in smart and data-driven manufacturing technologies. In the field of production metrology, the trend is shifting from using measurement laboratories to integrating measurement systems directly into production processes. This has led the [...] Read more.
The growing demand for automated production systems is driving continuous innovation in smart and data-driven manufacturing technologies. In the field of production metrology, the trend is shifting from using measurement laboratories to integrating measurement systems directly into production processes. This has led the Institute of Manufacturing Technology at TU Vienna together with its partners to develop a roughness measurement device that can be directly integrated into machine tools. Building on this foundation, this study tries to find applications beyond mere surface roughness assessment and demonstrates how the device could be applied in broader contexts of manufacturing process monitoring. By linking surface measurements with tool wear monitoring, the study establishes a correlation between surface roughness and wear progression of indexable inserts in milling. It demonstrates how in situ data can support predictive maintenance and the real-time adjustment of cutting parameters. This represents a first step toward integrating in situ metrology into closed-loop control in machining. The experimental setup followed ISO 8688-1 guidelines for tool life testing. Indexable inserts were operated throughout their entire service life while surface roughness was continuously recorded. In parallel, cutting edge conditions were documented at defined intervals using focus variation microscopy. The results show a consistent three-phase pattern: initially stable roughness, followed by a steady increase due to flank wear, and an abrupt decrease in roughness linked to edge chipping. These findings confirm the potential of integrated roughness measurement for condition-based monitoring and the development of adaptive machining strategies. Full article
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20 pages, 4854 KB  
Article
Sustainable Talcum Powder: A Developing Solution for Reduction the Swelling Potential of Expansive Soil
by Mohamed Sakr, Ashraf Nazir, Waseim Azzam and Hesham Eleraky
Geosciences 2025, 15(9), 352; https://doi.org/10.3390/geosciences15090352 - 6 Sep 2025
Viewed by 1217
Abstract
Expansive soils are clayey soils that undergo significant volume changes due to moisture content variations which can severely affect the stability of foundations and infrastructure. This study investigates the use of talcum powder as a novel stabilizing additive to reduce the swelling potential [...] Read more.
Expansive soils are clayey soils that undergo significant volume changes due to moisture content variations which can severely affect the stability of foundations and infrastructure. This study investigates the use of talcum powder as a novel stabilizing additive to reduce the swelling potential of expansive soils with particular focus on the behavior of the treated soil under curing conditions. Talcum powder concentrations of 5%, 10%, 15%, 20% and 25% by dry weight of soil was considered. A comprehensive series of laboratory tests were conducted, including swelling pressure, Atterberg limits, modified Proctor compaction and unconfined compressive strength at 4 curing times: 0 days, 7 days, 14 days and 28 days. In addition, mineralogical and microstructural analyses were carried out using X-ray diffraction (XRD) and scanning electron microscopy (SEM). Experimental results revealed that incorporating talcum powder at a content of 25% by dry weight effectively reduced the swelling pressure by 37.5%. The compression index decreases with the increase in the talcum powder content. The results highlight the material’s significant capability to enhance the engineering properties of expansive soils, particularly under curing conditions and offer a cost-effective and readily available solution for soil stabilization applications. Full article
(This article belongs to the Section Geomechanics)
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15 pages, 2052 KB  
Review
Application of Areal Topography Parameters in Surface Characterization
by Vesna Alar, Andrej Razumić, Biserka Runje, Ivan Stojanović, Marin Kurtela and Branko Štrbac
Appl. Sci. 2025, 15(12), 6573; https://doi.org/10.3390/app15126573 - 11 Jun 2025
Cited by 4 | Viewed by 2901
Abstract
This review paper provides a comprehensive overview of selected 3D surface texture parameters defined by ISO 25178-2, with a focus on their metrological aspects in high-resolution measurements using atomic force microscopy (AFM). The parameters Sa, Sz, Sq, Sdq, and [...] Read more.
This review paper provides a comprehensive overview of selected 3D surface texture parameters defined by ISO 25178-2, with a focus on their metrological aspects in high-resolution measurements using atomic force microscopy (AFM). The parameters Sa, Sz, Sq, Sdq, and Sdr are analyzed in terms of their practical application, sensitivity to measurement conditions, and role in assessing surface functionality. Through a review of the literature and simulations of surface profiles with controlled geometric variations, the study demonstrates how the selected parameters respond to changes in step pitch, step width, slope, and lateral calibration errors. Experimental AFM measurements performed on a certified step height standard further illustrate the impact of calibration on the quality of measurement results. Special emphasis is placed on the importance of evaluating measurement uncertainty. The results confirm the need for rigorous instrument calibration and uncertainty assessment to ensure reliable and comparable surface characterization across different instruments and laboratories. Full article
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27 pages, 2190 KB  
Review
The Young’s Modulus as a Mechanical Biomarker in AFM Experiments: A Tool for Cancer Diagnosis and Treatment Monitoring
by Stylianos Vasileios Kontomaris, Anna Malamou and Andreas Stylianou
Sensors 2025, 25(11), 3510; https://doi.org/10.3390/s25113510 - 2 Jun 2025
Cited by 4 | Viewed by 3578
Abstract
This review explores recent advances in data processing for atomic force microscopy (AFM) nanoindentation on soft samples, with a focus on “apparent” or “average” Young’s modulus distributions used for cancer diagnosis and treatment monitoring. Young’s modulus serves as a potential key biomarker, distinguishing [...] Read more.
This review explores recent advances in data processing for atomic force microscopy (AFM) nanoindentation on soft samples, with a focus on “apparent” or “average” Young’s modulus distributions used for cancer diagnosis and treatment monitoring. Young’s modulus serves as a potential key biomarker, distinguishing normal from cancerous cells or tissue by assessing stiffness variations at the nanoscale. However, user-independent, reproducible classification remains challenging due to assumptions in traditional mechanics models, particularly Hertzian theory. To enhance accuracy, depth-dependent mechanical properties and polynomial corrections have been introduced to address sample heterogeneity and finite thickness. Additionally, AFM measurements are affected by tip imperfections and the viscoelastic nature of biological samples, requiring careful data processing and consideration of loading conditions. Furthermore, a quantitative approach using distributions of mechanical properties is suitable for tissue classification and for evaluating treatment-induced changes in nanomechanical properties. As part of this review, the use of AFM-based mechanical properties as a tool for monitoring treatment outcomes—including treatments with antifibrotic drugs and photodynamic therapy—is also presented. By analyzing nanomechanical property distributions before and after treatment, AFM provides insights for optimizing therapeutic strategies, reinforcing its role in personalized cancer care and expanding its applications in research and clinical settings. Full article
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18 pages, 3164 KB  
Article
Application of Zinc-Based Metal-Organic Framework ZIF-8 on Paper: A Pilot Study on Visual Appearance and Effectiveness
by Eleonora Balliana, Mathilde Marchand, Valentina Di Matteo, Barbara Ballarin, Maria Cristina Cassani, Silvia Panzavolta and Elisabetta Zendri
Polymers 2025, 17(10), 1369; https://doi.org/10.3390/polym17101369 - 16 May 2025
Cited by 5 | Viewed by 4348
Abstract
Paper and cellulose-based materials are known for their sensitivity to humidity, which can create stresses among fibres and increase fragility. More importantly, humidity can lead to the formation of mould and stains, compromising both aesthetic value and long-term preservation, particularly for historical documents [...] Read more.
Paper and cellulose-based materials are known for their sensitivity to humidity, which can create stresses among fibres and increase fragility. More importantly, humidity can lead to the formation of mould and stains, compromising both aesthetic value and long-term preservation, particularly for historical documents and books. This study explored the application of in situ prepared Zeolitic Imidazolate Framework (ZIF-8), a zinc-based MOF, on paper as a potential antimicrobial material. Hand-made and commercially printed papers were tested to assess the effective deposition and formation of the ZIF-8 network, with a focus on both visual appearance and physicochemical characteristics. X-ray fluorescence and diffraction, infrared spectroscopy, and scanning electron microscopy analysis confirmed the successful formation of the ZIF-8 network in all papers. The Zn content varied, as expected, depending on application time and paper characteristics. All treated papers exhibited minor variations in brilliance and showed slightly increased rigidity. The formation of white spots linked to Zn accumulation was observed, particularly in printed books where colourimetric and microscopic variations were more pronounced. Full article
(This article belongs to the Section Polymer Applications)
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22 pages, 2510 KB  
Article
Roles of Polymerization Temperature and Initiator Type on Thermal Properties of Rubitherm® 21 PCM Microcapsules
by Refat Al-Shannaq, Monzer Daoud, Mohammed Farid, Md Wasi Ahmad, Shaheen A. Al-Muhtaseb, Mazhar Ul-Islam, Abdullah Al Saidi and Imran Zahid
Micro 2025, 5(2), 19; https://doi.org/10.3390/micro5020019 - 12 Apr 2025
Viewed by 2948
Abstract
Thermal energy storage offers a viable solution for managing intermediate energy availability challenges. Phase change materials (PCMs) have been extensively studied for their capacity to store thermal energy when available and release it when needed, maintaining a narrow temperature range. However, effective utilization [...] Read more.
Thermal energy storage offers a viable solution for managing intermediate energy availability challenges. Phase change materials (PCMs) have been extensively studied for their capacity to store thermal energy when available and release it when needed, maintaining a narrow temperature range. However, effective utilization of PCMs requires its proper encapsulation in most applications. In this study, microcapsules containing Rubitherm®(RT) 21 PCM (Tpeak = 21 °C, ΔH = 140 kJ/kg), which is suitable for buildings, were synthesized using a suspension polymerization technique at different operating temperatures (45–75 °C). Two different water-insoluble thermal initiators were evaluated: 2,2-Azobis (2,4-dimethyl valeronitrile) (Azo-65) and benzoyl peroxide (BPO). The prepared microcapsules were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), particle size distribution (PSD), scanning electron microscope (SEM), and optical microscopy (OM). Additionally, the microcapsules were subjected to multiple melting and freezing cycles to assess their thermal reliability and performance stability. DSC results revealed that the microcapsules using BPO exhibited a latent heat of melting comparable to those produced with Azo-65 at an operating temperature of 75 °C. However, the onset crystallization temperature for the BPO-encapsulated PCMs was approximately 2 °C lower than that of the Azo-65-encapsulated PCMs. The greatest latent heat of melting, 107.76 J/g, was exhibited by microcapsules produced at 45 °C, representing a PCM content of 82 wt. %. On the other hand, microcapsules synthesized at 55 °C and 75 °C showed latent heats of 96.02 J/g and 95.66 J/g, respectively. The degree of supercooling for PCM microcapsules was reduced by decreasing the polymerization temperature, with the lowest supercooling observed for microcapsules synthesized at 45 °C. All microcapsules exhibited a monodisperse and narrow PSD of ~10 µm, indicating uniformity in microcapsule size and demonstrating that temperature variations had no significant impact on the particle size distribution. Future research should focus on low-temperature polymerization with extended polymerization times. Full article
(This article belongs to the Section Microscale Materials Science)
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18 pages, 7203 KB  
Article
Multiscale Wettability of Microtextured Irregular Surfaces
by Katarzyna Peta
Materials 2024, 17(23), 5716; https://doi.org/10.3390/ma17235716 - 22 Nov 2024
Cited by 22 | Viewed by 3194
Abstract
Surface microgeometry created by the energy of electric discharges is related to surface wetting behavior. These relationships change depending on the scale of observation. In this work, contact angles correlated with the surface complexity of AA 6060 after electro-discharge machining were analyzed at [...] Read more.
Surface microgeometry created by the energy of electric discharges is related to surface wetting behavior. These relationships change depending on the scale of observation. In this work, contact angles correlated with the surface complexity of AA 6060 after electro-discharge machining were analyzed at different observation scales. This research focuses on the methodology of selecting the best scales for observing wetting phenomena on irregular surfaces, as well as indicating the topographic characterization parameters of the surface in relation to the scales. Additionally, the geometric features of the surface that determine the contact angle were identified. In this study, the surfaces of an aluminum alloy are rendered using focus variation 3D microscopy and described by standardized ISO, area-scale, and length-scale parameters. The research also confirms that it is possible to design surface wettability, including its hydrophilicity and hydrophobicity, using electrical discharge machining parameters. The static and dynamic behavior of liquids on surfaces relevant to contact mechanics was also determined. Full article
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35 pages, 14662 KB  
Article
A Statistical Approach for Characterizing the Behaviour of Roughness Parameters Measured by a Multi-Physics Instrument on Ground Surface Topographies: Four Novel Indicators
by Clément Moreau, Julie Lemesle, David Páez Margarit, François Blateyron and Maxence Bigerelle
Metrology 2024, 4(4), 640-672; https://doi.org/10.3390/metrology4040039 - 18 Nov 2024
Cited by 2 | Viewed by 2870
Abstract
With a view to improve measurements, this paper presents a statistical approach for characterizing the behaviour of roughness parameters based on measurements performed on ground surface topographies (grit #080/#120). A S neoxTM (Sensofar®, Terrassa, Spain), equipped with three optical instrument [...] Read more.
With a view to improve measurements, this paper presents a statistical approach for characterizing the behaviour of roughness parameters based on measurements performed on ground surface topographies (grit #080/#120). A S neoxTM (Sensofar®, Terrassa, Spain), equipped with three optical instrument modes (Focus Variation (FV), Coherence Scanning Interferometry (CSI), and Confocal Microscopy (CM)), is used according to a specific measurement plan, called Morphomeca Monitoring, including topography representativeness and several time-based measurements. Previously applied to the Sa parameter, the statistical approach based here solely on the Quality Index (QI) has now been extended to a multi-parameter approach. Firstly, the study focuses on detecting and explaining parameter disturbances in raw data by identifying and quantifying outliers of the parameter’s values, as a new first indicator. This allows us to draw parallels between these outliers and the surface topography, providing reflection tracks. Secondly, the statistical approach is applied to highlight disturbed parameters concerning the instrument mode used and the concerned grit level with two other indicators computed from QI, named homogeneity and number of modes. The applied method shows that a cleaning of the data containing the parameters values is necessary to remove outlier values, and a set of roughness parameters could be determined according to the assessment of the indicators. The final aim is to provide a set of parameters which best describe the measurement conditions based on monitoring data, statistical indexes, and surface topographies. It is shown that the parameters Sal, Sz and Sci are the most reliable roughness parameters, unlike Sdq and S5p, which appear as the most unstable parameters. More globally, the volume roughness parameters appear as the most stable, differing from the form parameters. This investigated point of view offers thus a complementary framework for improving measurement processes. In addition, this method aims to provide a global and more generalizable alternative than traditional methods of uncertainty calculation, based on a thorough analysis of multi-parameter and statistical indexes. Full article
(This article belongs to the Special Issue Advances in Optical 3D Metrology)
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14 pages, 11363 KB  
Article
Adaptive Threshold Algorithm for Outlier Elimination in 3D Topography Data of Metal Additive Manufactured Surfaces Obtained from Focus Variation Microscopy
by Xin Xu, Tobias Pahl, Sebastian Hagemeier and Peter Lehmann
Photonics 2024, 11(11), 1011; https://doi.org/10.3390/photonics11111011 - 26 Oct 2024
Cited by 2 | Viewed by 1474
Abstract
The topography of surfaces produced by metal additive manufacturing is a challenge for optical measurement systems such as focus variation microscopes. These irregularities can lead to artifacts, such as incorrectly measured protrusions or spikes, hampering reliable topographic characterization. In order to eliminate this [...] Read more.
The topography of surfaces produced by metal additive manufacturing is a challenge for optical measurement systems such as focus variation microscopes. These irregularities can lead to artifacts, such as incorrectly measured protrusions or spikes, hampering reliable topographic characterization. In order to eliminate this problem, we introduce a new algorithm based on dual convolving a vertical Sobel operator with cross sections of an image stack parallel to the scanning direction of the so-called depth scan. This has proven beneficial in order to distinguish the focus region from out-of-focus areas where outliers are frequently detected. This paper introduces a method for deriving self-adaptive thresholds from the convolution result and compares the effects of different operators in creating self-adaptive thresholds. Additionally, a simulation model of focus variation microscopy is introduced to validate both the measuring system and the proposed algorithm, thereby enhancing the overall performance of focus variation microscopy. Finally, comparisons of measurement results on rough metal additive manufacturing workpieces with and without self-adaptive thresholds are discussed to demonstrate the algorithm’s effectiveness.The utilization of self-adaptive thresholds demonstrably reduces the uncertainty range in roughness parameter calculations. For example, in the case of an additive manufactured metal sample due to outlier elimination, the Sz roughness value reduces from 543 µm to 413 µm. Full article
(This article belongs to the Special Issue Optical Technologies for Measurement and Metrology)
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29 pages, 5830 KB  
Article
Exploring Colour Palette in Pottery from Western Anatolia and East Asia—Colour Schemes to Inspire
by Adamantia P. Panagopoulou, Joanita Vroom, Anno Hein and Vassilis Kilikoglou
Heritage 2024, 7(8), 4374-4402; https://doi.org/10.3390/heritage7080206 - 14 Aug 2024
Cited by 2 | Viewed by 2065
Abstract
In the present case study, the manufacturing technology for glazed pottery was investigated, with particular focus on the great variety of colours and glaze recipes used in Western Anatolia and East Asia and observed in finds from rescue excavation sites in Greece. An [...] Read more.
In the present case study, the manufacturing technology for glazed pottery was investigated, with particular focus on the great variety of colours and glaze recipes used in Western Anatolia and East Asia and observed in finds from rescue excavation sites in Greece. An assemblage of 40 ceramic fragments dating from the Late Byzantine and Islamic to the Ottoman/Venetian periods was examined for their decoration, surface treatment, and production technology. The peculiarities of the colour recipes applied on the glazed pottery of different assumed origins of production were investigated, focusing on glaze technology and employing colourants. This was achieved by the use of an analytical workflow that considered the compositional details of pigments, slip coatings, and glazes. The chemical evaluation was carried out utilising X-Ray Fluorescence Spectroscopy (pXRF) and Scanning Electron Microscopy with Energy Dispersive X-Ray Spectroscopy (SEM-EDS). Raman Spectroscopy provided information about the compositional variation, and the microscopic examination via Optical Microscopy (OM) and Scanning Electron Microscopy (SEM-EDS) yielded information about the sample stratigraphy of the examined ceramic sections. Through a wide range of colour and glaze recipes, this study of glazed ceramics was able to define and express the essential elements of each pottery workshop’s perception of colour. Full article
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29 pages, 5877 KB  
Article
Establishing the Link across the Synthesis Reaction Kinetics, Structural Changes, and Photocatalytic Efficiency of an Enhanced Chitosan–Clay (1:3) Nanocomposite
by Wael Albouchi, Malek Lahbib, Chadha Mejri, Sana Jebali, Mahdi Meftah and Walid Oueslati
Solids 2024, 5(2), 227-255; https://doi.org/10.3390/solids5020015 - 25 Apr 2024
Cited by 6 | Viewed by 2232
Abstract
This research investigates the influence of synthesis kinetics on the structural and photocatalytic properties of chitosan–clay nanocomposites (Cs/MMT) and chitosan–hectorite nanocomposites (Cs/HET), employing an optimized initial stoichiometry of 1:3. Utilizing a variety of analytical techniques, including X-ray diffraction (XRD), transmission electron microscopy (TEM), [...] Read more.
This research investigates the influence of synthesis kinetics on the structural and photocatalytic properties of chitosan–clay nanocomposites (Cs/MMT) and chitosan–hectorite nanocomposites (Cs/HET), employing an optimized initial stoichiometry of 1:3. Utilizing a variety of analytical techniques, including X-ray diffraction (XRD), transmission electron microscopy (TEM), and Fourier-transform infrared spectroscopy (FTIR), the study explores the structural evolution of the nanocomposites and their photocatalytic performance using semiconductor catalysts TiO2 and ZnO. The findings emphasize the significant impact of reaction kinetics, particularly after 3 h of reaction time, on the structural features of the nanocomposites. Notably, Cs/MMT demonstrates greater crystalline stability compared to Cs/HET due to variations in octahedral cavity occupancy in the initial clays. FTIR and TEM analyses depict the progressive evolution of the nanocomposites during the reaction, shedding light on how reaction kinetics drive the formation of specific bonds within the nanocomposites. In terms of photocatalytic activity, this study provides insights into the complex dynamics of photocatalytic degradation, with a specific focus on the performance of TiO2 and ZnO under diverse experimental conditions. The superior efficacy of TiO2 as a catalyst, particularly when integrated with Cs/MMT nanocomposites, is unequivocally demonstrated, with degradation rates exceeding 80%. This preference stems from TiO2 consistently exhibiting higher degradation rates compared to ZnO, attributed to structural disparities between montmorillonite and hectorite, influencing catalyst–support interactions. The findings underscore the critical importance of selecting suitable catalyst and support matrix combinations for optimizing performance in specific applications. Full article
(This article belongs to the Topic Preparation and Application of Polymer Nanocomposites)
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23 pages, 8045 KB  
Article
Statistical Analysis of Measurement Processes Using Multi-Physic Instruments: Insights from Stitched Maps
by Clement Moreau, Julie Lemesle, David Páez Margarit, François Blateyron and Maxence Bigerelle
Metrology 2024, 4(2), 141-163; https://doi.org/10.3390/metrology4020010 - 26 Mar 2024
Cited by 1 | Viewed by 1859
Abstract
Stitching methods allow one to measure a wider surface without the loss of resolution. The observation of small details with a better topographical representation is thus possible. However, it is not excluded that stitching methods generate some errors or aberrations on topography reconstruction. [...] Read more.
Stitching methods allow one to measure a wider surface without the loss of resolution. The observation of small details with a better topographical representation is thus possible. However, it is not excluded that stitching methods generate some errors or aberrations on topography reconstruction. A device including confocal microscopy (CM), focus variation (FV), and coherence scanning interferometry (CSI) instrument modes was used to chronologically follow the drifts and the repositioning errors on stitching topographies. According to a complex measurement plan, a wide measurement campaign was performed on TA6V specimens that were ground with two neighboring SiC FEPA grit papers (P#80 and P#120). Thanks to four indicators (quality, drift, stability, and relevance indexes), no measurement drift in the system was found, indicating controlled stitching and repositioning processes for interferometry, confocal microscopy, and focus variation. Measurements show commendable stability, with interferometric microscopy being the most robust, followed by confocal microscopy, and then focus variation. Despite variations, robustness remains constant for each grinding grit, minimizing interpretation biases. A bootstrap analysis reveals time-dependent robustness for confocal microscopy, which is potentially linked to human presence. Despite Sa value discrepancies, all three metrologies consistently discriminate between grinding grits, highlighting the reliability of the proposed methodology. Full article
(This article belongs to the Collection Measurement Uncertainty)
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14 pages, 4180 KB  
Article
Comparative Evaluation of Titanium Feedstock Powder Derived from Recycled Battlefield Scrap vs. Virgin Powder for Cold Spray Processing
by Kiran G. Judd, Kyle Tsaknopoulos, Bryer C. Sousa, Marc Pepi and Danielle L. Cote
Materials 2024, 17(5), 1122; https://doi.org/10.3390/ma17051122 - 29 Feb 2024
Cited by 5 | Viewed by 2665
Abstract
Gas-atomization is extensively used to produce metallic feedstock powders for additive manufacturing processes, including gas dynamic cold spray processing. This work explores the potential utility of on-demand recycled titanium scrap feedstock powder as a viable substitute for virgin powder sources. Three recycled titanium [...] Read more.
Gas-atomization is extensively used to produce metallic feedstock powders for additive manufacturing processes, including gas dynamic cold spray processing. This work explores the potential utility of on-demand recycled titanium scrap feedstock powder as a viable substitute for virgin powder sources. Three recycled titanium powders were atomized from different battlefield scrap sources using a mobile foundry developed by MolyWorks Materials Corporation. Recycled titanium alloy powders were compared against virgin Ti-6Al-4V powder to verify there were no significant variations between the recycled and virgin materials. Powder characterization methods included chemical analysis, particle size distribution analysis, scanning electron microscopy (SEM), Karl Fischer (KF) titration moisture content analysis, X-ray diffraction (XRD) phase analysis, microparticle compression testing (MCT), and nanoindentation. Results indicate that recycled titanium powder provides a viable alternative to virgin titanium alloy powders without compromising mechanical capabilities, microstructural features, or ASTM-specified composition and impurity standards. The results of this work will be used to aid future research efforts that will focus on optimizing cold spray parameters to maximize coating density, mechanical strength, and hardness of recycled titanium feedstock powders. “Cold spray” presents opportunities to enhance the sustainability of titanium component production through the utilization of recycled feedstock powder, mitigating issues of long lead times and high waste associated with the use of conventional virgin feedstock. Full article
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17 pages, 12553 KB  
Article
Metatungstate Chemical Vapor Deposition of WSe2: Substrate Effects, Shapes, and Morphologies
by Krastyo Buchkov, Peter Rafailov, Nikolay Minev, Vladimira Videva, Velichka Strijkova, Todor Lukanov, Dimitre Dimitrov and Vera Marinova
Crystals 2024, 14(2), 184; https://doi.org/10.3390/cryst14020184 - 13 Feb 2024
Cited by 8 | Viewed by 4899
Abstract
Owing to their exceptional properties, which are usually determined by the growth conditions, 2D transition metal dichalcogenides (TMDCs) offer numerous research directions for applications in the fields of spintronics, valleytronics, and optoelectronics. Here, we focus on the chemical vapor deposition (CVD) synthesis of [...] Read more.
Owing to their exceptional properties, which are usually determined by the growth conditions, 2D transition metal dichalcogenides (TMDCs) offer numerous research directions for applications in the fields of spintronics, valleytronics, and optoelectronics. Here, we focus on the chemical vapor deposition (CVD) synthesis of WSe2 (tungsten diselenide) nanoclusters/nanoflakes by using a liquid precursor for tungsten (ammonium metatungstate) on Si/SiO2, fused silica, and sapphire substrates. Various WSe2 clusters with different sizes, thicknesses, and geometries were analyzed by means of optical and atomic force microscopy (AFM) and Raman spectroscopy. The observed structures were mostly WSe2 multilayers; however, monolayer formations were also found. They showed significant morphological differences, as well as wide nucleation density and size variations, possibly related to precursor/substrate surface interactions under the same CVD synthesis conditions. The largest WSe2 domains with a lateral size of up to hundreds of micrometers were observed on sapphire, probably caused by a higher growth rate of singular nucleation sites. WSe2 domains with irregular and triangular shapes were simultaneously identified on fused silica, whereas multilayered pyramidal WSe2 structures dominated in the case of Si/SiO2 substrates. The application of polarized Raman spectroscopy to precisely determine and differentiate the characteristic vibrational modes (A1g, E2g, and 2LA(M)) enabled the unambiguous identification of 2D and/or multilayered WSe2 formations with a high crystallinity level. The presented comparative analysis of samples prepared in relatively simple synthesis conditions (moderate working temperatures and ambient pressure) provides a base for further progress of the facile metatungstate CVD method and relevant opportunities for the exploration of 2D TMDC materials. Full article
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