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Keywords = flash desalination

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24 pages, 4239 KB  
Article
Thermodynamic and Exergetic Evaluation of a Newly Designed CSP Driven Cooling-Desalination Cogeneration System
by Hassan F. Elattar, Abdul Khaliq, Bassam S. Aljohani, Abdullah M. A. Alsharif and Hassanein A. Refaey
Processes 2025, 13(5), 1589; https://doi.org/10.3390/pr13051589 - 20 May 2025
Viewed by 746
Abstract
This investigation attempts to develop a tower solar collector-based system designed for the cogeneration of cooling and desalination. The traditional organic Rankine cycle (ORC) integrated with the ejector refrigeration cycle generates limited power and cooling at a single temperature. Acknowledging their [...] Read more.
This investigation attempts to develop a tower solar collector-based system designed for the cogeneration of cooling and desalination. The traditional organic Rankine cycle (ORC) integrated with the ejector refrigeration cycle generates limited power and cooling at a single temperature. Acknowledging their limitations, our present study uses an organic flash cycle (OFC) supported by solar heat combined with the two-phase ejector cycle and the reverse osmosis (RO) desalination unit. Since the OFC turbine is fed with two extra streams of fluid, therefore, it provides greater power to run the compressor of the ejector and pumps of the RO unit, resulting in the production of cooling at two different temperatures (refrigeration and air conditioning) and a higher mass flow rate of fresh water. A mathematical model is employed to assess the impact of coil curvature ratio, Rib height, and direct normal irradiation (DNI) on the temperature of the collector’s oil outlet. ANSYS-FLUENT conducts numerical simulations through computational fluid dynamics (CFD) analysis. The results indicate an ultimate increase in oil outlet temperature of 45% as the DNI increased from 450 to 1000 W/m2 at a curvature ratio of 0.095 when employing the 1st Rib. Further, a steady-state energy and exergy analysis is conducted to evaluate the performance of the proposed cogeneration, with different design parameters like DNI, coil curvature ratio, rib height, and OFC turbine inlet pressure. The energetic and exergetic efficiencies of the cogeneration system at DNI of 800 W/m2 are obtained as 16.67% and 6.08%, respectively. Exergetic assessment of the overall system shows that 29.57% is the exergy produced as cooling exergy, and the exergy accompanied by freshwater, 68.13%, is the exergy destroyed, and 2.3% is the exergy loss. The solar collector exhibits the maximum exergy destruction, followed by the ejector and RO pumps. Integrating multiple technologies into a system with solar input enhances efficiency, energy sustainability, and environmental benefits. Full article
(This article belongs to the Section Chemical Processes and Systems)
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28 pages, 2547 KB  
Review
Artificial Intelligence Applications in Water Treatment and Desalination: A Comprehensive Review
by Anwur Alenezi and Yousef Alabaiadly
Water 2025, 17(8), 1169; https://doi.org/10.3390/w17081169 - 14 Apr 2025
Cited by 2 | Viewed by 5322
Abstract
This paper examines the application of artificial intelligence (AI) in desalination. The study explored AI techniques, including machine learning, neural networks, and genetic algorithms, to enhance system efficiency and reduce energy costs. Case studies assessed the impact of AI on desalination systems, including [...] Read more.
This paper examines the application of artificial intelligence (AI) in desalination. The study explored AI techniques, including machine learning, neural networks, and genetic algorithms, to enhance system efficiency and reduce energy costs. Case studies assessed the impact of AI on desalination systems, including those powered by renewable energy sources. Key findings revealed that AI-driven systems improved water quality, reduced energy consumption by up to 50%, and enabled predictive maintenance, minimizing downtime. Challenges in integrating AI with renewable energy-powered water treatment and desalination systems were addressed by analyzing hybrid setups combining solar, wind, and battery storage with reverse osmosis (RO) and multi-stage flash (MSF) technologies. These systems demonstrated critical improvements in energy efficiency, making desalination more viable for arid and remote areas. Fault detection algorithms and predictive maintenance emerged as pivotal AI applications, significantly reducing maintenance costs and enhancing reliability. This study was concluded by identifying challenges such as the intermittent nature of renewable energy and the complexities of designing scalable hybrid AI systems. Future research should further refine AI techniques, advancing sustainable and energy-efficient water treatment solutions. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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37 pages, 11182 KB  
Article
Conventional and Emerging Desalination Technologies: Review and Comparative Study from a Sustainability Perspective
by Jamel Orfi, Raed Sherif and Musaad AlFaleh
Water 2025, 17(2), 279; https://doi.org/10.3390/w17020279 - 20 Jan 2025
Cited by 5 | Viewed by 8154
Abstract
This work develops a comprehensive review of the main conventional and emerging desalination processes. It presents the state of knowledge of the most known and investigated techniques, highlights their advantages and drawbacks, and draws appropriate conclusions on their respective performances from various angles [...] Read more.
This work develops a comprehensive review of the main conventional and emerging desalination processes. It presents the state of knowledge of the most known and investigated techniques, highlights their advantages and drawbacks, and draws appropriate conclusions on their respective performances from various angles including their energy consumption and efficiency, environmental impacts, reliability, and flexibility in operations. This review reveals the recent large dominance and deployment of the reverse osmosis technology in the Gulf countries, mainly in Saudi Arabia; the importance of hybridization; and the slow penetration of promising processes including membrane distillation and forward osmosis into the industrial desalination market. In addition, this work aims to develop some comparison exercises between these processes using specific criteria. A cross approach allowing an easier comparison between various desalination processes could help identify the advantages and drawbacks of each technology and select the appropriate process. Therefore, various criteria allowing a clear picture to be drawn of the performance and capabilities of the main conventional and emerging desalination processes have been proposed in the frame of sustainable development. As an illustration of this general approach from sustainability prospects and considering specific weights for each proposed criterion for the case of Saudi Arabia, a comparison exercise reveals that the superiority of reverse osmosis (RO) is confirmed. Multiple effect distillation (MED) and membrane distillation (MD) processes are potentially competitive to RO while multi-stage flash (MSF) comes last due to several drawbacks. Full article
(This article belongs to the Topic Sustainable Technologies for Water Purification)
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33 pages, 9678 KB  
Article
A Novel High Vacuum MSF/MED Hybrid Desalination System for Simultaneous Production of Water, Cooling and Electrical Power, Using Two Barometric Ejector Condensers
by Francisco J. Caballero-Talamantes, Nicolás Velázquez-Limón, Jesús Armando Aguilar-Jiménez, Cristian A. Casares-De la Torre, Ricardo López-Zavala, Juan Ríos-Arriola and Saúl Islas-Pereda
Processes 2024, 12(12), 2927; https://doi.org/10.3390/pr12122927 - 20 Dec 2024
Viewed by 2086
Abstract
This work presents a novel trigeneration system for the simultaneous production of desalinated water, electrical energy, and cooling, addressing the challenges of water scarcity and climate change through an integrated and efficient approach. The proposed system combines an 8-stage Multi Stage Flash Distillation [...] Read more.
This work presents a novel trigeneration system for the simultaneous production of desalinated water, electrical energy, and cooling, addressing the challenges of water scarcity and climate change through an integrated and efficient approach. The proposed system combines an 8-stage Multi Stage Flash Distillation (MSF) process with a 6-effect Multiple Effect Distillation (MED) process, complemented by an expander-generator to optimize steam utilization. Cooling production is achieved through a dual ejectocondensation mechanism, which enhances energy recovery and expands operational flexibility. The system’s performance was analyzed using Aspen Plus simulations, demonstrating technical feasibility across a broad operating range: 28.3 to 0.8 kPa and 68 to 4 °C. In cogeneration mode, the system achieves a Performance Ratio (PR) of 12.06 and a Recovery Ratio (RR) of 54%, producing 67,219.2 L/day of desalinated water and reducing electrical consumption by 12.03%. In trigeneration mode, it achieves a PR of 17.81 and an RR of 80%, with a cooling capacity of 1225 kW, generating 99,273.6 L/day of desalinated water while reducing electrical consumption by 3.69%. These results underscore the system’s capability to significantly enhance the efficiency and capacity of thermal desalination technologies, offering a sustainable and high-performing solution for coastal communities worldwide. Full article
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33 pages, 3633 KB  
Review
Seawater Treatment Technologies for Hydrogen Production by Electrolysis—A Review
by Łukasz Mika, Karol Sztekler, Tomasz Bujok, Piotr Boruta and Ewelina Radomska
Energies 2024, 17(24), 6255; https://doi.org/10.3390/en17246255 - 11 Dec 2024
Cited by 13 | Viewed by 5209
Abstract
Green hydrogen, produced by water electrolysis using renewable energy sources (RES), is an emerging technology that aligns with sustainable development goals and efforts to address climate change. In addition to energy, electrolyzers require ultrapure water to operate. Although seawater is abundant on the [...] Read more.
Green hydrogen, produced by water electrolysis using renewable energy sources (RES), is an emerging technology that aligns with sustainable development goals and efforts to address climate change. In addition to energy, electrolyzers require ultrapure water to operate. Although seawater is abundant on the Earth, it must be desalinated and further purified to meet the electrolyzer’s feeding water quality requirements. This paper reviews seawater purification processes for electrolysis. Three mature and commercially available desalination technologies (reverse osmosis, multiple-effect distillation, and multi-stage flash) were examined in terms of working principles, performance parameters, produced water quality, footprint, and capital and operating expenditures. Additionally, pretreatment and post-treatment techniques were explored, and the brine management methods were investigated. The findings of this study can help guide the selection and design of water treatment systems for electrolysis. Full article
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31 pages, 7423 KB  
Article
Selecting Appropriate Water–Energy Solutions for Desalination Projects in Coastal Areas
by Abanoub Shenouda, Mona A. Hagras, Eugen Rusu, Sayed Ismael, Hady H. Fayek and Ahmed Balah
J. Mar. Sci. Eng. 2024, 12(11), 1901; https://doi.org/10.3390/jmse12111901 - 23 Oct 2024
Cited by 4 | Viewed by 1974
Abstract
Selecting the appropriate desalination and renewable energy technologies is crucial for the success of desalination projects, as each technology offers distinct advantages and disadvantages tailored to specific project requirements. This research investigates the application of both the analytic hierarchy process and fuzzy logic [...] Read more.
Selecting the appropriate desalination and renewable energy technologies is crucial for the success of desalination projects, as each technology offers distinct advantages and disadvantages tailored to specific project requirements. This research investigates the application of both the analytic hierarchy process and fuzzy logic techniques to develop four decision-making models: two for selecting the optimal desalination technology and two for selecting the optimal renewable energy technology in coastal communities. For desalination technology selection, the analytic hierarchy process model is structured into four hierarchical levels: the main goal, criteria, sub-criteria, and alternatives. The criteria level encompasses four groups, while the sub-criteria level comprises 26 factors. The alternatives considered are reverse osmosis, electrodialysis, and multi-stage flash. In parallel, the analytic hierarchy process model for renewable energy technology selection is similarly structured, with four criteria groups and 24 sub-criteria factors. The alternatives evaluated include photovoltaic, concentrated solar power, and wind energy. Additionally, fuzzy logic models are developed for both desalination and renewable energy technology selection. These models enhance the decision-making framework by incorporating the uncertainty and vagueness that are inherent in real-world scenarios. The integration of analytic hierarchy process and fuzzy logic methodologies provide a robust approach to identifying optimal technologies, thereby supporting sustainable development in Egypt’s water–energy nexus. The research outcomes highlight the effectiveness of integrating analytic hierarchy process and fuzzy logic in decision-making processes, offering decision-makers systematic and reliable approaches for selecting the most suitable technologies to achieve sustainability in water–energy nexus projects. The results of the research indicate that the best alternative for desalination was reverse osmosis, and for renewable energy was photovoltaics. Full article
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16 pages, 2861 KB  
Article
Parametric Optimization of Multi-Stage Flashing Desalination System Using Genetic Algorithm for Efficient Energy Utilization
by Khalideh Al bkoor Alrawashdeh, La’aly Al-Samrraie, Abeer Al Bsoul, Ayat Khasawneh, Bashaar Ammary and Eid Gul
ChemEngineering 2024, 8(4), 83; https://doi.org/10.3390/chemengineering8040083 - 19 Aug 2024
Cited by 3 | Viewed by 2626
Abstract
The technique of multi-stage desalination with brine recirculation (MSF-BR) is characterized by its high energy demand, necessitating the exploration of efficient operational methods to minimize energy consumption and enhance plant performance. In this research study, Matlab R2021a software was used to apply a [...] Read more.
The technique of multi-stage desalination with brine recirculation (MSF-BR) is characterized by its high energy demand, necessitating the exploration of efficient operational methods to minimize energy consumption and enhance plant performance. In this research study, Matlab R2021a software was used to apply a genetic algorithm with the aim of determining the optimal values of the operating variables of the MSF-BR system within certain limits, considering energy consumption and feed seawater temperature variation. The study included improving several operational factors, including top brine temperature, steam temperature, feed seawater temperature, cooling water flow rate and make up flow rate, number of station stages, and the stages of the heat rejection section. The optimal maintenance period during the operational year was also determined. The results of the analysis were based on data from the Al-Khafji desalination plant, which consists of 16 stages and has a production capacity of 7,053,393.8 gallons/day. The study aimed to achieve two main objectives: increasing the gain output ratio (GOR) and reducing the proportion of the recovery ratio. The results showed that the optimal period for maintenance is January, where the performance ratio ranges between 0.987 and 9.38, compared to the currently used month of December, where the performance ratio ranges between 1.096 and 9.56. Optimal target values were set at the following operating parameters: 33.3 °C for feed seawater temperature, 98.67 °C for steam temperature, 95.62 °C for brine temperature, 1571.18 kg/s for cooling water flow rate, 1624.24 kg/s for feed water flow rate, 21 stages for the station, and two stages for the heat rejection section. To achieve the highest GOR, the number of stages and heat rejection section should be more than 19 and 2, respectively. In general, to achieve improvements in GOR and reduce energy consumption, it is recommended to maintain Tf in the range of 33–34 °C and set Mcw between 1050 and 1800 kg/s. Full article
(This article belongs to the Special Issue Advances in Renewable Energy Derivatives)
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31 pages, 4116 KB  
Review
Innovations in Solar-Powered Desalination: A Comprehensive Review of Sustainable Solutions for Water Scarcity in the Middle East and North Africa (MENA) Region
by Mohammad Al-Addous, Mathhar Bdour, Shatha Rabaiah, Ali Boubakri, Norman Schweimanns, Nesrine Barbana and Johannes Wellmann
Water 2024, 16(13), 1877; https://doi.org/10.3390/w16131877 - 30 Jun 2024
Cited by 32 | Viewed by 16639
Abstract
Water scarcity poses significant challenges in arid regions like the Middle East and North Africa (MENA) due to constant population growth, considering the effects of climate change and water management aspects. The desalination technologies face problems like high energy consumption, high investment costs, [...] Read more.
Water scarcity poses significant challenges in arid regions like the Middle East and North Africa (MENA) due to constant population growth, considering the effects of climate change and water management aspects. The desalination technologies face problems like high energy consumption, high investment costs, and significant environmental impacts by brine discharge. This paper researches the relationships among water scarcity, energy-intensive desalination, and the development of renewable energy in MENA, with a particular focus on the Gulf Cooperation Council (GCC) countries. It examines innovations in solar-powered desalination, considering both solar photovoltaic (PV) and solar thermal technologies, in combination with traditional thermal desalination methods such as multi-effect distillation (MED) and multi-stage flash (MSF). The environmental impacts associated with desalination by brine discharge are also discussed, analyzing innovative technological solutions and avoidance strategies. Utilizing bibliometrics, this report provides a comprehensive analysis of scientific literature for the assessment of the research landscape in order to recognize trends in desalination technologies in the MENA region, providing valuable insights into emerging technologies and research priorities. Despite challenges such as high initial investment costs, technical complexities, and limited funding for research and development, the convergence of water scarcity and renewable energy presents significant opportunities for integrated desalination systems in GCC countries. Summarizing, this paper emphasizes the importance of interdisciplinary approaches and international collaboration by addressing the complex challenges of water scarcity and energy sustainability in the MENA region. By leveraging renewable energy sources and advancing desalination technologies, the region can achieve water security while mitigating environmental impacts and promoting economic development. Full article
(This article belongs to the Special Issue Water Sustainability and High-Quality Economic Development)
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17 pages, 4648 KB  
Article
Operating Energy Needed for Desalination Systems in Cogeneration Plants
by Obida Zeitoun
Water 2024, 16(11), 1629; https://doi.org/10.3390/w16111629 - 6 Jun 2024
Cited by 2 | Viewed by 2254
Abstract
This study investigated the energy requirement for running desalination units coupled to cogeneration plants. Various cogeneration systems were explored using power- and heat-allocated approaches. The specific work and heat necessary for operating different desalination systems were determined. The investigation revealed that the specific [...] Read more.
This study investigated the energy requirement for running desalination units coupled to cogeneration plants. Various cogeneration systems were explored using power- and heat-allocated approaches. The specific work and heat necessary for operating different desalination systems were determined. The investigation revealed that the specific work and heat remain consistent regardless of the desalination daily capacity. It was observed that the energy demand for operating a desalination system mainly relies on power plant efficiency. The investigation revealed that the energy demand for a plain multi-effect desalination system was lower than that for multi-effect desalination with thermal vapor compression. Additionally, the energy requirement for a multi-effect desalination system with preheaters was lower than that for plain multi-effect desalination. Comparisons also indicated that the energy demand of multi-stage flash exceeds that of different multi-effect desalination systems. Based on the primary thermal energy input, a universal performance ratio was used to evaluate the desalination unit performance. Furthermore, a new correlation was proposed to predict the universal performance ratio. Full article
(This article belongs to the Special Issue Water and Energy Synergies)
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20 pages, 836 KB  
Article
Definition of Exergetic Efficiency in the Main and Emerging Thermal Desalination Technologies: A Proposal
by Nenna Arakcheeva El Kori, Ana M. Blanco-Marigorta and Noemi Melián Martel
Water 2024, 16(9), 1254; https://doi.org/10.3390/w16091254 - 27 Apr 2024
Cited by 2 | Viewed by 2112
Abstract
Increasing attention is being given to reduce the specific energy consumption in desalination processes, which translates into greater use of exergy analysis. An exergetic analysis provides relevant information related to the influence of the efficiency of a single component in the global plant [...] Read more.
Increasing attention is being given to reduce the specific energy consumption in desalination processes, which translates into greater use of exergy analysis. An exergetic analysis provides relevant information related to the influence of the efficiency of a single component in the global plant performance and in the exergy cost of the product. Therefore, an exergy analysis identifies the main improvement potentials in a productive thermodynamic process. Related to desalination technologies, many previous papers deal with the calculation of the parameters involved in the exergy analysis, the exergetic efficiency of different processes, plants, and technologies among them. However, different approaches for formulating the exergetic efficiency have been suggested in the literature, often without sufficient understanding and consistency. In this work, these formulations, applied to the main desalination components and processes, are compared and critically reviewed. Two definitions of exergy efficiency are applied to the desalination components of the three main thermal desalination processes (multieffect distillation–thermal vapour compression, multistage flash distillation, and direct-contact membrane distillation). The results obtained for the exergy efficiency of the MED-TVC, MSF, and DCMD processes for the input–output approach are 21.35%, 17.08%, and 1.28%, respectively, compared to the consumed–produced approach that presented 3.1%, 1.58%, and 0.37%, respectively. The consumed–produced approach seems to better fit the thermodynamic behaviour of thermal desalination systems. Full article
(This article belongs to the Special Issue Advanced Desalination Technologies for Water Treatment)
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45 pages, 12178 KB  
Article
Integration of Renewable Energy Systems in Desalination
by Mudhar A. Al-Obaidi, Salih Alsadaie, Alanood Alsarayreh, Md. Tanvir Sowgath and Iqbal M. Mujtaba
Processes 2024, 12(4), 770; https://doi.org/10.3390/pr12040770 - 11 Apr 2024
Cited by 9 | Viewed by 8011
Abstract
Desalination plants, which provide drinking water for residents, rely on electricity generated by fossil fuels. However, the excessive use of fossil fuels leads to their rapid depletion and has detrimental effects on the environment. Thus, the use of renewable energy resources in water [...] Read more.
Desalination plants, which provide drinking water for residents, rely on electricity generated by fossil fuels. However, the excessive use of fossil fuels leads to their rapid depletion and has detrimental effects on the environment. Thus, the use of renewable energy resources in water desalination has gained popularity. The current research investigates the integration of renewable energy systems with seawater and brackish water desalination technologies. In this regard, three primary renewable energy sources—wind, solar, and geothermal—are selected. Accordingly, a thorough investigation of the related research published and the trend of evolutions between 2013 and 2023 is carried out for Reverse Osmosis (RO), Multistage flash (MSF), and Multi-effect distillation (MED)-based water desalination facilities coupled with renewable energy sources. In our investigation, we particularly focus on performance indicators, energy efficiency, economic factors, and environmental effects. Also, the associated challenges of these hybrid systems, such as technological complexity, unpredictability, and intermittency, are addressed. Prospects for the future that address these issues and the prospects of using renewable energy in water desalination technologies are also covered. Full article
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20 pages, 2850 KB  
Article
RETRACTED: A Study on Life Cycle Impact Assessment of Seawater Desalination Systems: Seawater Reverse Osmosis Integrated with Bipolar-Membrane-Enhanced Electro-Dialysis Process
by Farayi Musharavati
Sustainability 2023, 15(24), 16673; https://doi.org/10.3390/su152416673 - 8 Dec 2023
Cited by 2 | Viewed by 3407 | Retraction
Abstract
A lot of research has been carried out to improve the sustainability of seawater desalination. Despite progress, relatively few studies have analyzed the sustainability of seawater desalination processes integrated on two fronts, i.e., (i) process integration and (ii) energy integration. In addition, life [...] Read more.
A lot of research has been carried out to improve the sustainability of seawater desalination. Despite progress, relatively few studies have analyzed the sustainability of seawater desalination processes integrated on two fronts, i.e., (i) process integration and (ii) energy integration. In addition, life cycle assessment studies on multi-stage flash (MSF) desalination often neglect the impact of the disposed brine by assuming that dilution of the discharged brine impacts on ecological systems less. The present study contributes to these omissions by exploring the environmental sustainability of seawater desalination systems using life cycle impact assessment (LCIA). More specifically, the LCIA of Seawater Reverse Osmosis (SWRO) integrated with (i) an Electro-Dialysis (EDBMED) process and (ii) solar photovoltaics (PV) is investigated. Life cycle analysis was used to identify pertinent indicators of the LCIA and their implications in SWRO. The comparative analysis reveals that the advantage of SWRO as compared to other technologies such as MSF is energy efficiency, at estimated levels of 75.0%. The study concludes that despite the technological challenges associated with sustainable desalination and sustainable brine management, integrating renewable energy into seawater desalination can contribute to the sustainability improvements of seawater desalination systems. The findings of this paper provide an initial assessment of the ecological footprints of seawater desalination systems. Full article
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17 pages, 3674 KB  
Article
Control of Bromate Formation in Desalinated Seawater Production and Transmission with Ammoniation
by Ali A. Alhamzah, Abdulrahman S. Alofi, Abdulrahman A. Abid and Christopher M. Fellows
Water 2023, 15(21), 3858; https://doi.org/10.3390/w15213858 - 6 Nov 2023
Cited by 2 | Viewed by 3926
Abstract
Bromate is a potentially carcinogenic disinfection by-product of potential concern in desalinated waters, where bromide derived from seawater can be converted to bromate by the oxidising species used for disinfection. Historically, it has been difficult to maintain complete adherence to national standards of [...] Read more.
Bromate is a potentially carcinogenic disinfection by-product of potential concern in desalinated waters, where bromide derived from seawater can be converted to bromate by the oxidising species used for disinfection. Historically, it has been difficult to maintain complete adherence to national standards of no more than 10 ppb for bromate at all locations served with desalinated seawater by the Saline Water Conversion Corporation (SWCC) in the Kingdom of Saudi Arabia. In this full-scale study, the addition of 100–200 ppb of ammonia to the produced water of a Multi-Stage Flash Desalination plant effectively controlled the formation of bromate in the transmission system supplying inland centres in the Makkah Province of the Kingdom of Saudi Arabia (Arafa, Taif) on a time scale sufficient for the distribution of water to the consumer, even when the bromide content of the produced water was artificially enhanced (up to 132 ppb) via the addition of seawater. Full article
(This article belongs to the Special Issue Toxic Pollutants in Water: Health Risk Assessment and Removal)
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13 pages, 5296 KB  
Article
Numerical Simulation Method for Flash Evaporation with Circulating Water Based on a Modified Lee Model
by Bingrui Li, Xin Wang, Yameng Man, Bingxi Li and Wei Wang
Energies 2023, 16(21), 7453; https://doi.org/10.3390/en16217453 - 5 Nov 2023
Cited by 7 | Viewed by 2881
Abstract
Flash evaporation processes are widely adopted in the desalination, food processing, waste heat recovery and other industries for heat extraction or product separation. In this paper, a pressure-driven phase transition model is developed by improving the Lee model and combined with the VOF [...] Read more.
Flash evaporation processes are widely adopted in the desalination, food processing, waste heat recovery and other industries for heat extraction or product separation. In this paper, a pressure-driven phase transition model is developed by improving the Lee model and combined with the VOF (Volume of Fluid) method to numerically simulate the flash evaporation process. In this modified Lee phase transition model, the driving force for the rates of the local phase transition is calculated using the local temperature and static pressure magnitude. Numerical simulations are carried out in a water-circulating flash chamber and compared with the experimental results to obtain the values of the time relaxation parameters. And the non-equilibrium fraction of the outlet water can be effectively obtained under different conditions of flow rate, inlet temperature and initial liquid level height. The time relaxation factor takes values from 0.195 to 0.43 (Pout,v = 19.9 kPa) and from 0.31 to 0.92 (Pout,v = 31.2 kPa) with increasing superheat. In addition, the model can effectively represent the evolution of the unstable flow flash evaporation from the initial rapid boiling state to dynamic equilibrium. Full article
(This article belongs to the Special Issue Numerical Simulation on Heat Transfer Technique)
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20 pages, 3003 KB  
Review
An Overview of Flashing Phenomena in Pressure Hydrometallurgy
by Junda Liu, Bin Liu, Ping Zhou, Di Wu and Caigui Wu
Processes 2023, 11(8), 2322; https://doi.org/10.3390/pr11082322 - 2 Aug 2023
Cited by 3 | Viewed by 3858
Abstract
Pressure hydrometallurgy has attracted much attention for its characteristics, such as the high adaptability of raw materials and environmental friendliness. Flashing (flash boiling or flash evaporation) refers to the phase change phenomenon from liquid to gas triggered by depressurization, which is an important [...] Read more.
Pressure hydrometallurgy has attracted much attention for its characteristics, such as the high adaptability of raw materials and environmental friendliness. Flashing (flash boiling or flash evaporation) refers to the phase change phenomenon from liquid to gas triggered by depressurization, which is an important connection between high-pressure processes and atmospheric ones in pressure hydrometallurgy. This paper takes the flashing process in zinc leaching and alumina Bayer processes as examples, describes the flashing process in pressure hydrometallurgy in detail for the first time, and shows the importance of the flashing process in energy recovery, solution concentration, and liquid balance, as well as increasing equipment life. According to solid holdup (the volume percentage of solid), this paper proposes to divide the flashing process into solution flashing (low solid holdup) and slurry flashing (high solid holdup). A further focus is put on reviewing the state of the art of related studies. The results reveal that the research on the flashing process in pressure hydrometallurgy is scarce and often oversimplified, e.g., ignoring the BPE (boiling point elevation) and NEA (non-equilibrium allowance) in solution flashing and the effect of solid particles in slurry flashing. Computational fluid dynamic (CFD) simulation is a promising tool for investigating the flashing process. Based on the progress made in other fields, e.g., seawater desalination, nuclear safety analysis, and engine fuel atomization, we suggest that solution flashing can be studied using the CFD–PBM (population balance model) coupled two-fluid model, since a wide size range of bubbles will be generated. For slurry flashing, the effect of solid holdup on the bubble nucleation rate and mechanism as well as other bubble dynamics processes should be accounted for additionally, for which a quantitative description is still lacking. Meanwhile, data for validating the numerical method are scarce because of the harsh experimental conditions, and further research is needed. In summary, this work presents an overview of the flashing processes in pressure hydrometallurgy and some guidelines for future numerical studies. Full article
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