Search Results (257)

ZnO thin films were deposited on soda–lime glass substrates using the chemical spray pyrolysis method at a temperature of 500 °C. After the deposition, the substrates were irradiated with 10 keV H⁺ and Ar⁺ ions using a Colutron ion gun. We investigated the optical, structural, and morphological properties of the irradiated samples using Rutherford Backscattering Spectrometry, Ultraviolet and Visible Spectroscopy, X-ray diffraction, and Scanning Electron Microscopy. Our results showed a slight decrease in the optical band gap of the irradiated samples, which can be attributed to the quantum confinement effect caused by changes in the crystallite size. The diffractograms displayed diffraction peaks corresponding to the characteristic planes of the hexagonal wurtzite phase of ZnO, indicating that the films were polycrystalline with a preferential orientation along the c-axis. We also observed a reduction in the average crystallite size of the samples after ion irradiation. The morphological study showed that the average grain size increased and the shape changed from spherical in the pristine sample to flake-like after irradiation. Additionally, the samples irradiated with Ar⁺ ions exhibited a bimodal distribution in grain size, which is attributed to the defects and nucleation centers generated during the irradiation process. Full article

The morphology changes in graphite flakes due to the difference in S and Mn contents were analyzed in gray iron samples with a Carbon Equivalent (CE) of 4.0. Although these Mn and S contents are within the range of industrial usage, the morphological characteristics of graphite flakes among the different samples show significant changes in their size and distribution. Graphite flake size was estimated using the Feret diameter, and the flake’s distribution was visually characterized following established standards. As it was observed that graphite flakes also differ in branching, a new procedure was developed to quantify such branching. Based on a skeletonization technique, this new procedure provides data to obtain additional microstructural parameters of the graphite flakes, such as the percentage of branched flakes and the longest shortest path (LSP) of each graphite flake. Microstructural characterization included measuring the eutectic cell count. The results indicate that Feret values and LSP show only weak correlations with concentration estimates from initial S and Mn. The most notable relationships are between sulfur content and Feret or LSP values. In contrast, the branching percentage correlates well with free sulfur at 1150 °C and eutectic cell count and is also linked to graphite distribution types (A or B). Notably, branching percentage offers a straightforward morphological parameter that enhances graphite flake characterization. Full article

The expansion of copper mining operations has led to the accumulation of a large amount of phyllite waste rock. Re-purposing this material into manufactured sand presents a promising solution for its large-scale consumption. In this study, phyllite waste rock from the Dexing Copper Mine was used as raw materials to prepare manufactured sand. A precise mineralogical analysis was conducted using Tescan Integrated Mineral Analyzer (TIMA) to determine the mineral composition, intergeneration and distribution relationships, particle size and shape, and elemental distribution. The performance of the resulting manufactured sand was comprehensively evaluated. Key findings showed a needle and flake particle content of 5.2%, a methylene blue (MB) value of 1.3, and a stone powder content of 9%. The physical properties, including solidity, crushing index, density, and porosity, as well as mica content, complied with the national standard GB14684-2022 (Sand for Construction). Additionally, phyllite-sand concrete exhibited a third-month expansion rate below the standard limit of 0.1%, indicating no potential risk for alkali-silica reaction. The radioactive index of the material met the standard requirements, posing no radiation hazard. However, the excessive sulfur compounds in phyllite present a risk of corrosion of the concrete structures, necessitating mitigation measures. Full article

The mixed metal oxides (MMOs) derived from layered double hydroxides (LDHs) are a typical class of porous materials and have attracted significant attention across various fields due to their high surface area, rich porous structures and various compositions. Regulating the pore structure of MMOs remains an urgent need because of the growing demand for numerous applications including adsorption, catalysis, and energy conversion. Controlling the lateral size of the lamellar crystals in the Co–Al LDH precursor allowed us to engineer the pore structure of Co–Al MMO, an architecture formed by the stacking of these lamellar flakes. The pore size distribution of the Co–Al MMO has been adjusted in the range from several nanometer to hundreds of nanometers. The sample with the optimized pore sizes exhibited a much higher catalytic reaction rate in the aerobic oxidation reaction of benzyl alcohol, about 4.2 times that of the control sample. Further research demonstrated that the high activity was favored by the improved mass transfer rate in the optimized pore architecture. Moreover, sodium silicate was employed as a cross-linking agent to enhance the cohesion within the secondary particles, which consist of stacked lamellar flakes. The resulting silicate-modified Co–Al MMO demonstrated significantly improved catalytic durability, maintaining stable performance over five consecutive reuse cycles—the performance that substantially exceeded that of its un-modified counterpart. Full article

Fines migration and clogging in porous media have significant implications for engineering applications. For example, during the extraction of marine gas hydrates, fines migration can lead to pore clogging and reduced permeability. This study combines micromodel experiments with DEM-CFD simulations to investigate the effects of fine type (latex/mica), fine shape (spherical/flake), pore size (50 to 700 μm), and pore fluid composition (DW/brine) on fines migration, fine clogging behavior, and the evolution of host sediment porosity. Experiments demonstrate that clogging is geometrically influenced by the relationship between pore size and fines dimensions. Even when the size of fines (mica) is smaller than the pore throat size, their aggregates can still lead to clogging at very low concentrations (0.1–0.2%). The aggregate size of irregular mica is affected by changes in pore fluid properties, which may occur due to the freshening of pore water during hydrate dissociation. Furthermore, a moving gas/liquid interface concentrates fines, thereby increasing the risk of pore clogging. Simulations further reveal that fines migration causes dynamic changes in porosity, which requires a comprehensive consideration of the coupled effects of fine type, fluid velocity, pore size, and fluid chemistry. This study elucidates the microscopic mechanisms and quantifies the macroscopic effects of fines migration behavior in porous media, providing a theoretical foundation for further research. Full article

It is difficult to collect fine graphite particles because of the large size and small specific area of traditional flotation bubbles. The contrast experiment between nanobubble flotation and traditional flotation of micro-fine flake graphite in the Hegang area of Heilongjiang Province was carried out in this paper. Under the conditions of feed fineness 78% (−74 μm), pH 10.5, sodium hexametaphosphate 800 g/t, No. 2 oil 350 g/t, pulp concentration 10%, diesel 400 g/t, and pulp cycle time 3 min, the enhanced behavior of nanobubbles on micro-flake graphite flotation was discussed by studying the differences in the flotation rate, selectivity, pulp size, and concentrate size between traditional flotation and nanobubble flotation. The results showed that the nanobubble flotation completed the flotation 20 s earlier than the traditional flotation, and the final concentrate recovery of nanobubble flotation was 1.5 percentage points higher than the traditional flotation. In addition, the average particle size of the slurry from nanobubble flotation is 13 μm larger than that from traditional flotation. In addition, the minimum size of nanobubble flotation is only 2 μm, 11 μm smaller than the minimum size of traditional flotation. Nanobubbles effectively reduce the electrostatic repulsion between fine particles and enhance the hydrophobic attraction, making the hydrophobic aggregates of fine particle graphite more stable. At the same time, the presence of nanobubbles makes the surface hydrophobicity of graphite stronger, effectively promoting the recovery of fine particle graphite. Full article

Background: Occlusion of plastic biliary stents is a common complication in biliary drainage, often requiring exchange procedures every 2–4 months due to microbial colonization and sludge formation. This study aimed to evaluate diamond-like carbon (DLC) coatings, with and without silver nanoparticle additives, for preventing stent occlusion. Methods: Polyethylene (PE) stents were coated with DLC using PlasmaImpax for DLC-1 and pulsed laser deposition for DLC-2. Silver ions (Ag) were incorporated into the DLC-2 coatings. To simulate in vivo conditions, a co-culture of Enterococcus faecalis (E. faecalis), Escherichia coli (E. coli), and Candida albicans (C. albicans) was used for microbial colonization. Standardized human bile simulated physiological conditions. Adhesion tests, weight measurements, and scanning electron microscopy (SEM) quantified bacterial adherence to stents. Results: DLC-1 coatings demonstrated higher bacterial growth than uncoated PE stents with E. faecalis (adhesion assay difference: 0.6 log [p = 0.19] and 0.1 log [p = 0.75] in rounds 1 and 2, respectively). In the bile incubation model, DLC-1 did not significantly reduce bacterial counts at 5 days (0.4 log [p = 0.06]) or 14 days (0.2 log [p = 0.44]). DLC-2 showed no significant reduction either. DLC-2-Ag significantly reduced bacterial adhesion (5 days: −0.3 log [p = 0.00]; 14 days: −0.4 log [p = 0.16]) and exhibited inhibition zones against E. faecalis (2.3 mm), E. coli (2.1 mm), and C. albicans (0.6 mm). SEM revealed cracks and flaking in the coating. Conclusions: DLC coatings alone did not prevent microbial adhesion. Tendencies of anti-adhesive properties were seen with Ag-doped DLC coatings, which were attributed to the antibacterial effects of Ag. Optimization of the DLC-coating process is needed to improve stent performance. Future studies with larger samples sizes are needed to confirm the observed trends. Full article

As an efficient clean energy technology, water electrolysis for hydrogen production has its efficiency limited by the sluggish oxygen evolution reaction (OER) kinetics, which drives the demand for the development of high-performance anode OER catalysts. This work constructs bimetallic (Al, Mn) co-doped nanoporous spinel CoFe₂O₄ (np-CFO) with a tunable structure and composition as an OER catalyst through a simple two-step dealloying strategy. The as-formed np-CFO (Al and Mn) features a hierarchical flaky configuration; that is, there are a large number of fine nanosheets attached to the surface of a regular micron-sized flake, which not only increases the number of active sites but also enhances mass transport efficiency. Consequently, the optimized catalyst exhibits a low OER overpotential of only 320 mV at a current density of 10 mA cm⁻², a minimal Tafel slope of 45.09 mV dec⁻¹, and exceptional durability. Even under industrial conditions (6 M KOH, 60 °C), it only needs 1.83 V to achieve a current density of 500 mA cm⁻² and can maintain good stability for approximately 100 h at this high current density. Theoretical simulations indicate that Al and Mn co-doping could indeed optimize the electronic structure of CFO and thus decrease the energy barrier of OER to 1.35 eV. This work offers a practical approach towards synthesizing efficient and stable OER catalysts. Full article

Among the various available synthesis approaches, hydrolytic precipitation offers a simple, cost-effective, and scalable route for producing phase-pure NiO with a controlled morphology and crystallite size. However, the influence of calcination temperature on its crystalline phase, particle size, and antimicrobial activity remains an active field of research. This study aims to investigate the structural, morphological, and antibacterial properties of NiO nanoparticles synthesized via hydrolytic methods and thermally treated at different temperatures. XRD data indicate the presence of the hexagonal crystallographic phase of NiO (space group 166: R-3m), a structural variant less commonly reported in the literature, stabilized under mild hydrolytic synthesis conditions. The average crystallite size increases significantly from 4.97 nm at 300 °C to values of ~17.8 nm at 500–700 °C, confirming the development of the crystal lattice. The ATR-FTIR analysis confirms the presence of the characteristic Ni–O band for all samples, positioned between 367 and 383 cm⁻¹, with a reference value of 355 cm⁻¹ for commercial NiO. The displacements and variations in intensity reflect a thermal evolution of the crystalline structure, but also an important influence of the size of the crystallites and the agglomeration state. The results reveal a systematic evolution in particle morphology from porous, flake-like nanostructures at 300 °C to dense, well-faceted polyhedral crystals at 900 °C. With an increasing temperature, particle size increases. EDS spectra confirm the high purity of the NiO phase across all samples. Additionally, the NiO nanoparticles exhibit calcination-temperature-dependent antibacterial activity, with the complete inhibition of Escherichia coli and Enterococcus faecalis observed after 24 h for the sample calcined at 300 °C and over 90% CFU reduction within 4 h. A significant reduction in E. faecalis viability across all samples indicates time- and strain-specific bactericidal effects. Due to its remarkable multifunctionality, NiO has emerged as a strategic nanomaterial in fields ranging from energy storage and catalysis to antimicrobial technologies, where precise control over its structural phase and particle size is essential for optimizing performance. Full article

The morphology of electrode materials plays a crucial role in determining the performance of lithium-ion batteries. Traditional computational models often simplify graphite flakes as uniformly sized spheres, which limits their predictive accuracy. In this study, we present a computational workflow that overcomes these limitations by incorporating a more realistic representation of graphite morphologies. This workflow is designed to be flexible and reproducible, enabling efficient evaluation of electrochemical performance across diverse material structures. By exploring different graphite morphologies, our approach accelerates the optimization of material preparation techniques and processing conditions. Our findings reveal that incorporating greater morphological complexity leads to significant deviations from classical model predictions. Instead, our refined model offers a more accurate representation of battery discharge behavior, closely aligning with experimental data. This improvement underscores the importance of detailed morphological descriptions in advancing battery design and performance assessments. To promote accessibility and reproducibility, we provide the developed code for seamless integration with the COMSOL API, allowing researchers to implement and adapt it easily. This computational framework serves as a valuable tool for investigating the impact of graphite morphology on battery performance, bridging the gap between theoretical modeling and experimental validation to enhance lithium-ion battery technology. Full article

This study investigates the environmental degradation of polystyrene (PS) microparticles and flakes using a gradual degradation method. The concentration of SO₄•⁻ decreased exponentially, simulating the environmental conditions. The nanofragment size of PS particles evolved dynamically, fluctuating from below 250 nm at 3 days to 300–500 nm at 6 days, then forming two peaks below 200 nm at 9 days, before shifting to a single peak below 100 nm at 12 days. At 15 days, the distribution expanded to two peaks between 500 nm and 200 nm. The polydispersity index (PDI) varied unpredictably, and fragments below 100 nm fluctuated between 10 and 50 nm independent of time. SEM analysis revealed an initial peeling process, with the outermost layer peeling off. The core size of the PS particles decreased rapidly from 11,000 nm to 2500 nm within 6 days and stabilized at 1000 nm after 9 days. The PS flakes showed minimal shape change until 24 days, but surface roughness increased by 30 days, leading to fragmentation. By 42 days, the flakes partially broke into ca. 100 μm pieces. The initial morphology significantly influenced the breakdown pattern, suggesting multiple breakdown mechanisms other than peeling. Full article

The functional performance of magnesium hydroxide (Mg(OH)₂) is intrinsically governed by its crystallographic morphology. Herein, we demonstrate an electrochemical deposition strategy to synthesize Mg(OH)₂ from abandoned MgCl₂ resources in salt lakes, achieving simultaneous waste valorization and morphology control. Systematic investigations were conducted on the effects of polyvinylpyrrolidone (PVP) and polyethylene glycol (PEG) as surfactants on electrochemical parameters (cell voltage, pH, current efficiency, and energy consumption) and morphological evolution (XRD, SEM, and laser particle size analysis). Results show that the cell voltage and pH increased proportionally with surfactant concentration, with a current efficiency of 93.86% and an optimal energy consumption of 4.15 kW h·t⁻¹ at an optimal PVP concentration of 6 g·L⁻¹. PEG addition exhibited a similar trend in process parameter modulation. Morphological evolution analysis revealed that appropriate PEG dosage promoted the transformation of irregular Mg(OH)₂ flakes into near-spherical platelets, accompanied by a measurable increase in particle size. This work establishes structure–property relationships between surfactant molecular design and Mg(OH)₂ crystallization, providing theoretical support for the controllable electrochemical preparation of magnesium hydroxide with different morphologies. Furthermore, it opens up a novel and innovative technical pathway to promote the high-value utilization of abandoned magnesium resources in salt lakes. Full article

This paper presents numerical studies of the viscous droplet impact on dry and wetted solid walls for spray painting applications, focusing on air entrapment, film structure, and flake (flat pigment) orientation. The results were compared with experimental observations using various high-speed camera arrangements. For paint droplet impact on dry substrates, a dynamic contact angle model was developed and used in numerical simulations. This contact angle model was verified with experimental observations. For the droplet impact on wet surfaces, characteristic crater sizes (diameter and depth) were defined considering also the effect of the film thickness. A strong correlation with the droplet impact Reynolds number was observed. In addition, a user-defined 6DOF (6-degrees-of-freedom) solver was implemented in a CFD program to perform calculations of rigid body motions within the impacting droplet, technically relevant for the resulting effect of flakes in metallic effect paints. The developed models were applied in parameter studies to further clarify the existing dependencies on application and fluid parameters more quantitatively. The simulation results are helpful to understand and to improve painting processes with respect to the final quality parameters. Full article

Stabilizing micron-sized particles in low-viscosity polymer dispersions is challenging when density differences are present. This study demonstrates that graphite particles in aqueous polyurethane dispersions can be efficiently prevented from sedimentation using the capillary suspension concept. Capillary suspensions are solid/liquid/liquid systems and the capillary forces inferred from adding a second immiscible fluid can lead to drastic changes in texture and flow. Here, both spherical and flake-shaped graphite particles were used as fillers, with octanol as the secondary liquid. At low graphite concentrations, octanol increases the low-shear viscosity significantly attributed to the formation of loose particle aggregates immobilizing part of the continuous phase. Above a critical graphite concentration, capillary forces induce a self-assembling, percolating particle network, leading to a sharp yield stress increase (>100 Pa). The corresponding percolating particle network efficiently suppresses sedimentation; for the system including 28 vol% spherical particles, a shelf life of at least six months was achieved. Capillary forces do not affect the high-shear viscosity of suspensions; here, a hydrophobically modified polyether thickener can be used. Transfer of the stabilization concept presented here to other high-density particles like silver or metal oxides suspended in other polymer dispersions is straightforward and is applicable in various fields like flexible printed electronics. Full article

Two-dimensional (2D) materials are regarded as key foundational materials for next-generation optoelectronic devices. As a promising new type of 2D layered semiconductor, Bi₂O₂Se has emerged as a strong candidate for high-performance opto-electronic devices due to its high carrier mobility, tunable bandgap, and excellent environmental stability. However, achieving precise control over Bi₂O₂Se growth to obtain high-quality Bi₂O₂Se remains a challenge in the field. In this study, we employed chemical vapor deposition (CVD) to grow thin-layer 2D Bi₂O₂Se flakes. We further used a transport model and thermodynamic Arrhenius fitting to analyze the relationship between vapor flux and the properties of the flakes. Density functional theory was used to study the electronic structure of the as-grown samples. The electrical and optoelectronic results demonstrate that Bi₂O₂Se-based FETs exhibit good performance in terms of mobility (129 cm²V⁻¹s⁻¹), on/off ratio (4.51 × 10⁵), and photoresponsivity (94.98 AW⁻¹). This work provides a new way to study the influence of vapor flux on the sizes and shapes of Bi₂O₂Se flakes for photodetectors. Full article