Search Results (297)

Poly(lactic acid) (PLA) is a renewable and biodegradable polymer that has attracted considerable attention for sustainable packaging applications. However, its inherent brittleness limits its use in flexible films. In this study, PLA/poly(vinyl alcohol) (PVA) blend films were prepared by a single-solvent-casting rout at PLA/PVA weight ratios of 80/20, 70/30, 60/40, and 50/50 to investigate the influence of composition on their thermal, chemical, morphological, mechanical, optical, and water vapor barrier properties. Increasing the PVA content progressively modified the molecular organization of the system, the crystallization ability of the PLA phase and promoting a more homogeneous phase distribution. These structural changes resulted in a transition from a brittle behavior to increasingly ductile films, with the PLA/PVA 50/50 composition exhibiting the most favorable combination of tensile toughness, transparency, and morphological homogeneity, reaching an elongation at break of approximately 60%. In contrast, the increase in the hydrophilic phase led to higher water vapor permeability, highlighting the trade-off between mechanical performance and moisture barrier properties. Overall, the results demonstrate that controlling the PLA/PVA ratio provides an effective strategy for tailoring the morphology and functional properties of solvent-cast PLA/PVA films, contributing to a better understanding of the composition–structure–property relationships in biopolymer blends. Full article

Lubrication performance is a critical index determining the service performance of self-lubricating ceramic cutting tools, but the coupling between mechanical properties, lubrication, and wear makes the lubrication effect challenging to predict. In this paper, WC-cBN-MoS₂ self-lubricating ceramics with 15 vol% MoS₂ and a range of mechanical properties (Vickers hardness: 10.33–20.22 GPa; fracture toughness: 1.8–5.95 MPa·m^1/2) were fabricated by high-pressure sintering. A lubricating particle release model is established to analyze the contributions of matrix deformation and surface wear to lubricant release. It is found that matrix deformation alone cannot extrude lubricating particles to the surface; instead, wear is the primary mechanism supplying particles to the friction interface. The lubricating film, containing both ceramic matrix debris and lubricating particles, exhibits characteristics of multi-media powder lubrication, with film thickness increasing linearly with applied load and sliding speed. The friction coefficient shows a non-monotonic relationship with load and speed, attributed to the coexistence of powder lubrication within the film and quasi-boundary lubrication at the upper interface. A predictive model is established based on the superposition of these two mechanisms, and its predictions agree well with experimental measurements. This work clarifies the multiple lubrication mechanisms of self-lubricating ceramics and provides a quantitative framework for predicting their tribological performance. Full article

Aramid nanofibers (ANFs) inherit the exceptional properties of the bulk counterparts, while introducing a large specific surface area and excellent processability. However, the strong inter-fibrillar interactions and tendency to agglomerate hinder their high-content incorporation into polymer matrices. Here, we report a one-pot reprotonation–compounding strategy for fabricating aramid nanofiber-reinforced poly(vinyl alcohol) (ANF–PVA) composite films, where the ANF dispersion was mixed with polymers during the protonation process to form a continuous 3D network in the ANF-PVA film. The optimized film with a loading of 20 wt% ANFs exhibited a tensile strength of 122.2 MPa and a toughness of 28.36 J m⁻³. Furthermore, the high ANF loading enabled versatile applications. A robust ANF-PVA hydrogel, prepared via salt-induced gelation, delivered 132% enhancement in tear strength and 38.2% increase in cyclic compressive strength compared with the PVA hydrogel. Moreover, inspired by the “brick-and-mortar” architecture of natural nacre, the fully organic ANF-PVA film was incorporated into carbon fiber/epoxy laminates, with a configuration of one nacre-inspired film per five prepreg plies, achieving a 36.5% improvement in impact toughness and minimal loss in flexural strength. This scalable reprotonation–compounding approach provides a general route for producing high-loading ANF-based composites, paving the way for the broader utilization in advanced materials. Full article

This study investigates the design, microstructure, and performance profile of a novel composite coating combining a high-entropy alloy (HEA) matrix with cermet reinforcement. A 50wt.%CoCrFeMnNi_0.8V–50wt.% Cr₃C₂-Ni₈₀Cr₂₀ powder mixture was successfully deposited onto steel substrates via high-velocity oxy-fuel (HVOF) thermal spraying. Microstructural analysis revealed a highly dense, well-bonded coating architecture (450–500 μm thick) where partially melted, spherical HEA splats were uniformly surrounded by the Cr₃C₂-Ni₈₀Cr₂₀ phase. X-ray diffraction confirmed a complex multiphase evolution consisting of FCC, BCC, and σ-NiCr phases driven by the rapid solidification inherent to the HVOF process. Tribological evaluations via ball-on-disc testing demonstrated that incorporating the Cr₃C₂-Ni₈₀Cr₂₀ reinforcement significantly improves wear resistance compared to the monolithic HEA coating. The composite’s wear behavior is governed by a synergistic mechanism: the ductile HEA matrix accommodates plastic deformation, while the harder carbide particles enhance load-bearing capacity, transitioning from adhesive wear to mild third-body abrasion and protective tribo-oxidation. Conversely, electrochemical testing in a 3.5 wt.% NaCl solution showed that the composite coating exhibits higher corrosion current densities (10.53 × 10⁻⁶ A/cm²) and more active corrosion potentials than the pure HEA matrix. This behavior is attributed to localized micro-galvanic cells forming at the heterogeneous interfaces between the different phases, alongside chloride-induced destabilization of the surface oxide film. Overall, the novel composite coating offers a compelling, sustainable alternative for surface engineering applications requiring a balanced trade-off between mechanical toughness and acceptable environmental durability. This behavior is also verified by the comparison with previous results dealing with monolithic CoCrFeMnNi_0.8V and 75wt.%CoCrFeMnNi_0.8V–25wt.% Cr₃C₂-Ni₈₀Cr₂₀ thermal sprayed coatings, where it is evident that the increase of the reinforcing phase leads to an optimum combination of properties. Full article

CoCrNiTiAl_x high-entropy alloy films with varied Al contents were fabricated on 42CrMo steel substrates via magnetron sputtering. By adjusting the sputtering power of the Al target, an investigation was systematically carried out to explore the effect of different Al contents on the microstructural evolution, mechanical properties, and corrosion resistance of the film, with the underlying synergistic mechanism governing these properties being elucidated. With increasing Al content, the film microstructure gradually transforms from an amorphous phase at low Al contents to a nanocrystalline–amorphous composite structure, until it is converted into the BCC phase, and the film’s crystallinity exhibits a trend of first increasing and then decreasing. In terms of mechanical properties, the film hardness is significantly enhanced from 7.6 ± 1.3 GPa to 18.9 ± 1.1 GPa with increasing Al content, while the toughness gradually declines. Wear tests show that the film wear rate first decreases and then increases with rising Al content, reaching a minimum of 2.06 × 10⁻⁵ mm³/N·m. The superior protective state, characterized by a corrosion potential reaching −361.2 mV and corrosion current density dropping to 1.12 μA/cm², arises from the generation of an integrated, consistently structured composite passivation barrier in 3.5 wt.% solution. This study confirms that appropriate Al doping can synergistically optimize the microstructure, mechanical properties, and corrosion resistance of CoCrNiTiAl_x films, providing experimental and theoretical support for the compositional design and engineering applications of high-performance high-entropy alloy protective films. Full article

Cryogenic environments impose severe thermal and mechanical stresses on polymer components, yet the effects of long-term cryogenic cycling on their subsequent room-temperature performance remain insufficiently understood. This study investigated the influence of cryogenic cyclic aging on the mechanical and tribological behaviour of polyimide (PI)-based materials, including neat PI and composites reinforced with MoS₂, graphite, and/or PTFE. Repeated cryogenic cycling was followed by mechanical characterisation and tribological testing at 25 °C in air and vacuum. This work systematically compares neat and filled PI materials after cryogenic cyclic aging and correlates mechanical changes with transfer-film formation and wear behaviour. Cryogenic cyclic aging had only minor effects on weight and thermal stability but significantly altered the viscoelastic behaviour, increasing creep and residual strain, with variations depending on the polymer structure and filler content. Fracture toughness showed a statistically significant improvement only for PI2 (up to 93%). Changes in PI1, PI3, PI4, and PI5 fell within the experimental scatter and were interpreted as non-significant trends. In air, abrasive wear dominated in unreinforced PI, while graphite/PI composites exhibited adhesive wear and improved transfer film formation, reducing wear rates by up to 26%. In vacuum, the wear rate of aged graphite/PI increased by up to two orders of magnitude. Full article

This study investigates the fabrication of eco-friendly composite films based on guar gum (GG) reinforced with untreated rice husk (URH) powder (5–30 wt%) via a thermocompression process. To the best of our knowledge, this is one of the first demonstrations of directly utilizing untreated rice husk as a multifunctional reinforcing filler in GG-based bioplastics without any chemical or surface modification, thereby eliminating energy-intensive pretreatment steps. Particle dispersion and interfacial adhesion were optimal up to 10 wt% loading, above which agglomeration occurred. The incorporation of URH enhanced the thermal stability of the matrix. Mechanical performance peaked at 10 wt% URH, exhibiting a 90% increase in tensile strength, a 32% increase in elongation at break, and a 246% improvement in toughness compared to the neat GG film. Furthermore, URH addition reduced moisture content and water vapor permeability while increasing the water contact angle. Although film opacity increased, the results demonstrate that URH acts as an effective multifunctional filler. These GG/URH composite films exhibit strong potential for scalable industrial applications in eco-friendly food packaging, including disposable pouches and trays, offering a sustainable alternative to petroleum-based plastic materials. Full article

Applying functional hard protective coatings with friction-reducing and wear-resistant properties to optimize mechanical surfaces and interfaces can significantly enhance the reliability of operating components under extreme conditions and extend their service life. However, the difference of coating preparation technology often leads to great uncertainty in the improvement of the performance and lifetime of functional hard protective coatings. Hence, in this work, TiAlSiCN coatings were deposited at the substrate temperature of 300 °C by varying the C target power from 0 to 900 W using combined high-power impulse magnetron sputtering and pulsed DC magnetron sputtering. The TiAlSiCN coatings deposited at a C target power of 500 W containing the mixed phase of nc-TiAl(C)N, a-Si₃N₄ and a-C exhibit a simultaneous superhardness of 43.5 GPa and favorable toughness, benefiting from the fully dense microstructure and high surface integrity. The superhard TiAlSiCN coatings show excellent friction-reducing and wear-resistant properties with a low friction coefficient of about 0.1 and specific wear rate of 2.78 × 10⁻⁷ mm³·N⁻¹·m⁻¹ under dry reciprocating friction and wear tests. The improved friction and wear performance of TiAlSiCN coatings are mainly attributed to the increased cracking resistance and oxide-based films covering the superhard surface/interface. Full article

Poly(L-lactic acid) (PLLA) is a biodegradable polyester that has garnered widespread attention for its potential applications as a replacement for conventional petroleum-based plastics. However, PLLA’s prolonged biodegradation is a significant limitation in its applications, particularly in single-use packaging, as it can lead to environmental accumulation and hinder the sustainability goals of reducing plastic waste. This paper examines the effect of incorporating thermoplastic chitosan (TPC) on the mechanical and biodegradation properties of PLLA. TPC was prepared using lactic acid as a plasticizer. PLLA/TPC composites were produced by thermo-mechanical processes. TPC contents of 1%, 2.5%, 5%, and 10% were investigated. The PLLA/TPC films exhibited distinct phase separation, as verified by scanning electron microscopy analysis. The incorporation of 2.5% TPC led to a 20.8% enhancement in elongation at break and a 7.4% improvement in tensile toughness relative to pure PLLA film. Nonetheless, both values diminished when the TPC content surpassed 2.5 wt%. The surface wettability of the PLLA/TPC films, assessed via water contact angle measurements and weight loss from soil burial tests, enhanced with greater TPC content. The PLLA/TPC films showed significantly greater weight loss after being buried in soil for 12 months compared to pure PLLA film. The increases in weight loss were 4, 11, 14, and 72 times greater for the TPC contents of 1%, 2.5%, 5%, and 10%, respectively. Incorporating TPC in this study improved the flexibility and biodegradability of PLLA, leading to PLLA-based composites with enhanced potential for environmentally sustainable single-use packaging. Full article

Titanium alloy is difficult to cut, with tools prone to adhesion and diffusion wear that reduces life and surface quality. Traditional coatings fail to meet precision machining demands. Based on TiAlN, Ce-doped coatings were prepared via magnetron sputtering at varying powers to investigate mechanical and tribological properties. The results show that with the increase in Ce doping amount, the hardness, elastic modulus, H/E, and H³/E² ratios of the coating increase first and then decrease, and the friction coefficient decreases first and then increases. The performance is optimal at 50 W, the friction coefficient is 0.676, and the film-based adhesion is 113.8 N. Compared with the TiAlN coating, the hardness increased by 12%, the wear loss decreased by 24%, and the H/E and H³/E² increased by 31% and 95%, respectively. The mechanism analysis shows that the appropriate amount of Ce doping can improve the toughness of the coating by grain refinement and solid solution strengthening and significantly inhibit adhesive wear and oxidative wear. Ce-modified tools were further prepared for titanium alloy turning experiments. Compared with uncoated and traditional TiAlN-coated tools, Ce doping can effectively reduce tool wear and improve the surface quality of the workpiece and has significant advantages under high-speed and large cutting depth conditions. This study systematically reveals the adaptive lubrication mechanism of Ce-doped TiAlN coating in the cutting process of titanium alloy and provides theoretical support and engineering guidance for the preparation of special tool coatings for difficult-to-machine materials. Full article

The mechanical recycling of mono-material biaxially oriented polypropylene (BOPP) packaging films produces recycled polypropylene (rPP) with degraded properties, limiting its use in higher-performance applications. This study investigates rPP reinforcement with 6–12 µm microcellulose fibres (MCFs, 2–10 pbw) and microcellulose-derived biochar (BC, 5–20 pbw), characterized by DSC, TGA/DTG, MVR/MFR, temperature-dependent rheology, mechanical testing and water contact angle (WCA) measurements. Both fillers acted as heterogeneous nucleating agents, shifting crystallization by up to 4 °C and increasing crystallinity by 2–4%. MCF introduced an additional low-temperature degradation step, whereas BC increased onset and peak degradation temperatures by up to 20 °C and increased char yield. Low MCF loadings increased MVR/MFR by 20–25% and reduced melt viscosity, while BC decreased flow indices by up to 50% and stiffened the melt. Tensile and flexural moduli increased by 15–25% with MCF and 40–50% with BC, with a stiffness–toughness trade-off at the highest BC contents. MCF reduced the water contact angle to 63.0° at 10 pbw, while BC increased it to 108.1° at 20 pbw, indicating opposite effects on surface wettability. Converting a single cellulosic feedstock into fibrous or carbonised fillers enables bio-based upgrading of rPP, in line with circular economy principles. Full article

The application of lignin-based films is often restricted by traditional processing methods that rely on toxic organic solvents and harsh chemical reagents, which result in poor compatibility with the polymer matrix and difficulty balancing transparency, barrier, and toughness. Here, lignin was green-modified by ternary deep eutectic solvent (choline chloride-lactic acid-ethanol), and ZnO hybrids with cellulose nanocrystals (CNC) as anchor points were introduced to realize the stability and uniform dispersion of ZnO in the polyvinyl alcohol (PVA) matrix. The prepared composite film maintains a transmittance of about 78% at 800 nm while achieving a wide spectrum of ultraviolet shielding. The barrier properties of the film were markedly improved: the water vapor permeability (WVP) decreased to 0.24 × 10⁻⁷ g·m⁻¹·h⁻¹·Pa⁻¹, and the oxygen permeability (OTR) to 6.98 cm³·m⁻²·24 h⁻¹·0.1 MPa⁻¹. In addition, the mechanical flexibility and durability of the material were significantly improved, as evidenced by a tensile strain of 109%. In the insurance experiment, compared with the blank film, the browning degree and weight loss of the composite film were relatively low. The scalable and low-solvent consumption route provides a practical idea for the application of lignin in food preservation. Full article

Concerns about the environmental and health impacts of plasticized poly (vinyl chloride) (PVC), from plasticizer loss to microplastic formation, have created a clear demand to find alternative packaging materials for medical and pharmaceutical use. As a possible polyolefin-based alternative, we blended polypropylene–ethylene copolymers with different ethylene content-controlled phase structures with styrene–ethylene/butylene–styrene block copolymer (SEBS), as modifier. SEBS is elastomeric and performs mechanically like a cross-linked rubber due to its unique microphase-separated morphology of hard spherical polystyrene (PS) domains dispersed in the soft elastomeric ethylene-butylene copolymer (EB) phase. Tests with injection-molded samples and cast films demonstrated promising combinations of flexibility, durability, and transparency—qualities essential for soft medical packaging like infusion pouches and blow–fill–seal bottles. For the desired level of flexibility (reflected by a flexural modulus of 150–250 MPa), blends with two random-heterophasic (RAHECO) copolymers achieved the lower limit with only 15–25 wt.-% SEBS, compared to the 37 wt.-% needed for a single-phase random copolymer (RACO). These blends also exhibited greater toughness and excellent transparency. In contrast, a standard impact copolymer (HECO), with its more crystalline matrix, required a higher modifier content of 45 wt.-% SEBS. Film morphology analysis indicated a gradual shift in disperse phase structure and orientation, leading to phase inversion at the highest SEBS content without negatively affecting transparency. Full article

This work reveals the interlaminar fracture behavior and failure modes of carbon nanotube (CNT) film toughening composite laminates under Mode I and Mode II fractures. Experiment results display that the Mode I fracture toughness increases to its maximum value when a 2-layer CNT film is added, then it decreases with the increase in CNT layers. However, the trend changes with the number of CNT layers under Mode II fracture, that is, the fracture toughness gradually increases with the increase in CNT layers. This result indicates that compared to a Mode II fracture, the toughening effect of multi-layer CNT under a Mode I fracture has not been effectively produced. A novel micro-mechanical model, based on a Voronoi diagram, is established to identify the failure mode within the CNT toughening region. It is shown that the crack propagation paths of the two kinds of fracture modes are different: cracks propagate along the CNT/resin interface for Mode I fracture, while propagating simultaneously at both the interface and resin for Mode II fracture. The change in failure mode of the CNT toughening region is the reason for the various effects under the two-fracture loading. This work innovatively utilizes finite element simulation and cross-sectional micro characterization methods to reveal the differences in interlayer failure modes of CNT film interlayer toughening materials under different fracture modes, aiming to provide guidance for the application of CNT films in the field of interlayer toughening. Full article

Piezoelectric thin films have been widely used in micro-electromechanical systems (MEMSs), such as sensors, actuators, and resonant devices. Electromechanically driven fractures can severely degrade device performance and reliability. In this work, a phase-field damage model is developed for MEMS piezoelectric thin films under coupled electromechanical loading, incorporating pre-existing defects via an equivalent local fracture toughness. Microcracks and micro-voids arising from manufacturing defects are integrated into the model through an effective local fracture toughness, enabling a unified description of their roles in crack initiation and propagation. The proposed model is implemented in ABAQUS by means of a user-defined element (UEL) subroutine and solved using a staggered scheme. Numerical results show that the level of pre-existing defects, the applied electric potential, and the polarization direction all exert significant effects on fracture behavior. As the defect parameter D_c increases from 0 to 0.10, the reaction force decreases from 87.8 N to 86.3 N, indicating reduced fracture resistance due to manufacturing-induced defects. In addition, the reaction force changes from 90.3 N at −500 V to 86.3 N at +500 V, while it decreases from 102.9 N to 87.1 N as the polarization angle β increases from 0° to 90°. These results demonstrate that pre-existing defects and electromechanical loading jointly govern crack evolution in MEMS piezoelectric thin films. The present study provides a useful numerical tool for fracture analysis, reliability assessment, and structural design of MEMS piezoelectric devices containing manufacturing defects. Full article