Search Results (424)

This study proposes a CatBoost-enhanced hyperspectral modeling approach for accurate prediction of wood dyeing formulations. Using Pinus sylvestris var. mongolica veneer as the substrate, 306 samples with gradient dye concentrations were prepared, and their reflectance spectra (400–700 nm) were acquired. After noise reduction and sensitive band selection (400–450 nm, 550–600 nm, and 600–650 nm), spectral descriptors were extracted as model inputs. The CatBoost algorithm, optimized via k-fold cross-validation and grid search, outperformed XGBoost, random forest, and SVR in prediction accuracy, achieving MSE = 0.00271 and MAE = 0.0349. Scanning electron microscopy (SEM) revealed the correlation between dye particle distribution and spectral response, validating the model’s physical basis. This approach enables intelligent dye formulation control in industrial wood processing, reducing color deviation (ΔE < 1.75) and dye waste by approximately 25%. Full article

Robotic timber joinery demands integrated, adaptive methods to compensate for the inherent dimensional variability of wood. We introduce a seamless robotic workflow to enhance the measurement accuracy of the Workpiece Coordinate System (WCS). The approach leverages a Zivid 3D camera mounted in an eye-in-hand configuration on a KUKA industrial robot. The proposed algorithm applies a geometric method that strategically crops the point cloud and fits planes to the workpiece surfaces to define a reference frame, calculate the corresponding transformation between coordinate systems, and measure the cross-section of the workpiece. This enables reliable toolpath generation by dynamically updating WCS and effectively accommodating real-world geometric deviations in timber components. The workflow includes camera-to-robot calibration, point cloud acquisition, robust detection of workpiece features, and precise alignment of the WCS. Experimental validation confirms that the proposed method is efficient and improves milling accuracy. By dynamically identifying the workpiece geometry, the system successfully addresses challenges posed by irregular timber shapes, resulting in higher accuracy for timber joints. This method contributes to advanced manufacturing strategies in robotic timber construction and supports the processing of diverse workpiece geometries, with potential applications in civil engineering for building construction through the precise fabrication of structural timber components. Full article

Mycelium-based composites (MBCs) are an emerging category of cost-effective and environmentally sustainable materials that are attracting significant research and commercial interest across various industries, including construction, manufacturing, agriculture, and biomedicine. These materials harness the natural growth of fungi as a low-energy bio-fabrication method, converting abundant agricultural by-products and waste into sustainable alternatives to energy-intensive synthetic construction materials. Their affordability and eco-friendly characteristics make them attractive for both research and commercialisation. Currently, mycelium-based foams and sandwich composites are being actively developed for applications in construction. These materials offer exceptional thermal insulation, excellent acoustic absorption, and superior fire safety compared to conventional building materials like synthetic foams and engineered wood. As a result, MBCs show great potential for applications in thermal and acoustic insulation. However, their foam-like mechanical properties, high water absorption, and limited documentation of material properties restrict their use to non- or semi-structural roles, such as insulation, panelling, and furniture. This paper presents a comprehensive review of the fabrication process and the factors affecting the production and performance properties of MBCs. It addresses key elements such as fungal species selection, substrate choice, optimal growth conditions, dehydration methods, post-processing techniques, mechanical and physical properties, termite resistance, cost comparison, and life cycle assessment. Full article

Paulownia elongata wood is characterized by rapid mass gain, but its limited mechanical strength hinders engineering applications. This study aimed to determine the effect of thermal modification in a steam atmosphere (at temperatures of 180 °C and 190 °C for 12 or 6 h with 3 or 6 h of steam dosing) on wood’s selected physicochemical and aesthetic properties. Color changes (CIELAB), chemical composition (FTIR), density, and compressive strength parallel to the grain were evaluated. The results showed a clear darkening of the wood, a shift in hues towards red and yellow, and an increase in color saturation depending on the treatment parameters. FTIR spectroscopy confirmed a reduction in hydroxyl and carbonyl groups, indicating thermal degradation of hemicelluloses and extractives. Wood density remained relatively stable, despite observed mass losses and reduced swelling. The most significant increase in compressive strength, reaching 27%, was achieved after 6 h of modification at 180 °C with a concurrent 6 h steam dosing time. The obtained results confirm that thermal treatment can effectively improve the functional and visual properties of paulownia wood, favoring its broader application in the furniture and construction industries. Full article

In this study, we comprehensively analyzed material consumption (fuel, hydraulic oil, lubricants, and AdBlue fluid) and estimated carbon dioxide emissions during logging operations. This study was carried out in the northeastern part of Poland. Four harvesters and four forwarders representing two manufacturers (John Deere-Deere & Co., Moline, USA, and Komatsu Forest AB, Umeå, Sweden) were analyzed to compare their operational efficiency and constructional influences on overall operating costs. Due to differences in engine emission standards, approximate greenhouse gas emissions were estimated. The results indicate that harvesters equipped with Stage V engines have lower fuel consumption, while large forwarders use more consumables than small ones per hour and cubic meter of harvested and extracted timber. A strong positive correlation was observed between total machine time and fuel consumption (r = 0.81), as well as between machine time and total volume of timber harvested (r = 0.72). Older and larger machines showed about 40% higher combustion per unit of wood processed. Newer machines meeting higher emission standards (Stage V) generally achieved lower CO₂ and other GHG emissions compared to older models. Machines with Stage V engines emitted about 2.07 kg CO₂ per processing of 1 m³ of wood, while machines with older engine types emitted as much as 4.35 kg CO₂ per 1 m³—roughly half as much. These differences are even more pronounced in the context of nitrogen oxide (NO_x) emissions: the estimated NO_x emissions for the older engine types were as high as ~85 g per m³, while those for Stage V engines were only about 5 g per m³ of harvested wood. Continuing the study would need to expand the number of machines analyzed, as well as acquire more detailed performance data on individual operators. A tool that could make this possible would be fleet monitoring services offered by the manufacturers of the surveyed harvesters and forwards, such as Smart Forestry or Timber Manager. Full article

This paper presents an integrated computational framework for predicting temperature fields in glulam beam–column connections under fire conditions, combining finite element modeling, automated parametric analysis, and deep learning techniques. A high-fidelity heat transfer finite element model was developed, incorporating the anisotropic thermal properties of wood and temperature-dependent material behavior, validated against experimental data with strong agreement. To enable large-scale parametric studies, an automated Abaqus model modification and data processing system was implemented, improving computational efficiency through the batch processing of geometric and material parameters. The extracted temperature field data was used to train a DeepONet neural network, which achieved accurate temperature predictions (with a L2 relative error of 1.5689% and an R² score of 0.9991) while operating faster than conventional finite element analysis. This research establishes a complete workflow from fundamental heat transfer analysis to efficient data generation and machine learning prediction, providing structural engineers with practical tools for the performance-based fire safety design of timber connections. The framework’s computational efficiency enables comprehensive parametric studies and design optimizations that were previously impractical, offering significant advancements for structural fire engineering applications. Full article

The standardization of physical and mechanical properties is critical for the large-scale application of engineered bamboo products. In this study, the distribution characteristics of density and modulus of elasticity (MOE) were systematically examined in a large sample of flattened bamboo boards. The density and MOE ranged from 0.46 to 1.12 g/cm³ and 5.60 to 22.18 GPa, respectively. Both exhibited a decreasing trend with increasing board thickness. Based on interquartile analysis, four density grades and five MOE grades were established. A strong positive correlation was identified between density and MOE, indicating that density—closely linked to fiber volume fraction—is the primary factor influencing mechanical performance. Notably, the graded bamboo boards demonstrated significantly higher modulus values than conventional wood veneers such as hemlock and poplar, highlighting their potential for high-performance structural applications. This study proposes a practical grading framework that contributes to the standardization and broader engineering utilization of flattened bamboo boards. Full article

Native forest timber supplies are declining, and industry needs to do more with less to meet growing demand for wood products. An Australian-based, vertically integrated timber manufacturing business is commissioning a spindleless lathe to produce engineered wood products from small logs. The literature on innovation in timber manufacturing was found to generally focus on technical innovation, with relatively little use of market-oriented concepts and theory. This was particularly true in the Australian context. Using a market-oriented case study approach, this research assessed innovation in the business. It aimed to inform industry-wide innovation approaches to meet market demand in the face of timber supply challenges. Interviews were conducted with key personnel at the firm. Data and outputs were produced to facilitate comparison to existing research and conceptual frameworks. The business was found to empower key staff and willingly access knowledge, information and data from outside its corporate domain. It was also found to prioritise corporate goals outside of traditional goals of profit and competitive advantage. This was shown to increase willingness to try new things at the mill and increase the chances that new approaches would succeed. Thinking outside of the corporate domain was shown to allow access to resources that the firm could not otherwise count on. It is recommended that wood processing businesses seek to emulate this element of the case study, and that academia and the broader sector examine further the potential benefits of using enterprise and market-oriented lenses to better utilise available resources and maintain progress towards corporate goals. Full article

This paper presents LokAlp, a modular timber construction system invented and developed by the authors, inspired by the traditional Blockbau technique, and designed for circularity and self-construction. LokAlp utilizes standardized interlocking blocks fabricated from CLT and GLT off-cuts to optimize material reuse and minimize waste. The study explores the application of massive timber digital materials within an open modular system framework, offering an alternative to the prevailing focus on lightweight structural systems, which predominantly rely on primary engineered wood materials rather than reclaimed by-products. The research evaluates geometric adaptability, production feasibility, and on-site assembly efficiency within a computational design and digital fabrication workflow. The definition of the LokAlp system has gone through several iterations. A full-scale demonstrator constructed using the LokAlp final iteration (Mk. XII) incorporated topological enhancements, increasing connection variety and modular coherence. Comparative analyses of subtractive manufacturing via 6-axis robotic milling versus traditional CNC machining revealed a >45% reduction in cycle times with robotic methods, indicating significant potential for sustainable industrial fabrication; however, validation under operational conditions is still required. Augmented reality-assisted assembly improved accuracy and reduced cognitive load compared to traditional 2D documentation, enhancing construction speed. Overall, LokAlp demonstrates a viable circular and sustainable construction approach combining digital fabrication and modular design, warranting further research to integrate robotic workflows and structural optimization. Full article

Fire-resistant coatings have emerged as crucial materials for reducing fire hazards in various industries, including construction, textiles, electronics, and aerospace. This review provides a comprehensive account of recent advances in fire-resistant coatings, emphasizing environmentally friendly and high-performance systems. Beginning with a classification of traditional halogenated and non-halogenated flame retardants (FRs), this article progresses to cover nitrogen-, phosphorus-, and hybrid-based systems. The synthesis methods, structure–property relationships, and fire suppression mechanisms are critically discussed. A particular focus is placed on bio-based and waterborne formulations that align with green chemistry principles, such as tannic acid (TA), phytic acid (PA), lignin, and deep eutectic solvents (DESs). Furthermore, the integration of nanomaterials and smart functionalities into fire-resistant coatings has demonstrated promising improvements in thermal stability, char formation, and smoke suppression. Applications in real-world contexts, ranging from wood and textiles to electronics and automotive interiors, highlight the commercial relevance of these developments. This review also addresses current challenges such as long-term durability, environmental impacts, and the standardization of performance testing. Ultimately, this article offers a roadmap for developing safer, sustainable, and multifunctional fire-resistant coatings for future materials engineering. Full article

Engineered bamboo has been considered a viable replacement for traditional wood and steel for structural and architectural purposes due to its renewable nature, high strength, and compatibility with different processing techniques. This systematic review analyzed the literature on the mechanical properties and processing techniques of engineered bamboo products, which include bamboo scrimber and laminated bamboo. The literature included in this systematic review was extracted from the Engineering Village platform. The studies retrieved from this platform were filtered to only have been published in top journals (Q1/Q2) related to engineering materials, materials science, and the construction industry. Using this methodology, from the initial 191 identified records, 51 studies that were the most relevant were chosen. The review revealed that bamboo scrimber has better performance for specific mechanical properties, which include its compressive, tensile, and bending strength. Laminated products had higher variability, which was often caused by the type of adhesive, orientation, and quality of adhesion. This study also identified the details of manufacturing processes, such as the adhesive systems, pre-treatment methods, and pressing conditions used. Moreover, the literature exhibited considerable inconsistencies in testing standards, reporting practices, and long-term durability evaluations. This review highlights these challenges and provides recommendations for future research to resolve these issues. Full article

Plywood and particle boards, commonly used in construction and interior environments, are sources of indoor chemical emissions from synthetic adhesives, resins, and surface treatments. Among these, formaldehyde, classified as a group 1 carcinogen by the International Agency for Research on Cancer, and other compounds are associated with oxidative stress, inflammation, and organ toxicity. This study aimed to evaluate the toxicological and physiological effects of plywood and particleboard emissions in female C57BL/6 mice. The mice were exposed to formaldehyde, phytoncides, and untreated wood samples under short- (30–60 days) and long-term (120–180 days) conditions. Biological effects were assessed through histopathology of major organs, differential white blood cell counts, oxidative stress markers, antioxidant enzyme activities (catalase and glutathione peroxidase), liver and kidney function tests (alanine aminotransferase, aspartate aminotransferase, blood urea nitrogen, and creatinine), and inflammatory cytokine profiling (interferon-gamma, tumor necrosis factor-α, interleukin (IL)-10, and IL-12p70). These findings revealed no significant pathological changes or systemic toxicity following long-term exposure. Minor elevations in hepatic and renal biomarkers were observed but remained within physiological limits. Antioxidant responses and cytokine fluctuations suggested mild adaptive and immunomodulatory effects. These results highlight the importance of reducing emissions from engineered wood products to improve indoor air quality and minimize potential health risks. Full article

Acacia hybrid is an important plantation species in Malaysia, but its use in structural applications is still limited due to the lack of comprehensive data on its engineering properties. This study evaluated the physical and mechanical properties of laminated or glulam Acacia hybrid timber in an air-dried condition for three age group combinations (7//10, 10//13, and 7//13 years old) to determine the optimal combination for structural applications. The results showed that the 10//13-year-old combination had the best mechanical performance, along with the highest basis density (0.7099 g/cm³), highest modulus of elasticity (MOE) (16,335.6 N/mm²), and highest parallel compressive strength (56.998 N/mm²), while the 7//10-year-old combination showed the highest moisture content (14.94%) and highest perpendicular compressive strength (8.9256 N/mm²). This study demonstrated that the combination of juvenile wood (7 years old) with mature wood (10 or 13 years old) increased strength by up to 43.06%, thus optimising the potential of Acacia hybrid in the construction industry. All combinations meet SG5 standards, with the 10//13-year-old combination recommended as the best choice for high-performance applications of glulam products. Full article

The relationship between silvicultural strategies, manifested in the thinning method and rotation age on sites with different water supply, and the mechanical properties of engineered wood products plywood and laminated veneer lumber has been analyzed. Sample logs from five German sites of Norway spruce (Picea abies (L.) Karst.) and Douglas fir (Pseudotsuga menziesii (M.) Franco) have been rotary-peeled and processed into boards with a phenol–resorcinol–formaldehyde adhesive to evaluate their performance under flexural, tensile, and compressive loads. Satisfactory coefficients of determination were reached for Norway spruce in regard to the silvicultural framework and the tree characteristics of slenderness and crown base height. Douglas fir products did not achieve comparable determination due to high variance within boards and stands but did achieve significantly better mechanical properties. Norway spruce was observed to be more responsive to thinning measures, while the effect of different thinning regimes was not evident for Douglas fir. The on-site evaluation of Douglas fir stands for veneer product quality based on silvicultural parameters and tree characteristics was shown to be inconclusive, with its naturally higher wood density being the decisive constant. Full article

Phthalic acid esters (PAEs), a class of synthetic semi-volatile organic compounds, are extensively incorporated into decorative materials. However, their specific occurrence, migration behaviors, and environmental impact on these materials—which comprise the largest surface areas in residential settings—remain insufficiently understood. This study investigated the distribution, emission dynamics, and environmental burdens of PAEs in flooring commonly used in Chinese households. The results showed that PAEs are widespread in flooring, with total concentrations ranging from 1220 to 166,000 ng/g (14,100 ng/g, median value). Solid wood flooring (55,900 ng/g) exhibited significantly higher PAE levels compared to engineered flooring (22,600 ng/g) and laminate flooring (4000 ng/g) (p < 0.05). Migration experiments revealed that solid wood flooring tended to continuously release PAEs, laminate flooring showed a pronounced capacity for PAE absorption, and engineered flooring exhibited both release and absorption behaviors. The initial PAE concentration is the dominant factor influencing migration rates, while the flooring type and substrate density also contribute to varying degrees. The estimated environmental burdens of PAEs resulting from flooring in newly renovated Chinese households ranged from 3.63 × 10⁹ ng to 3.45 × 10¹¹ ng, with a median value of 1.23 × 10¹⁰ ng. Households in the eastern and southwestern regions exhibited the highest PAE burdens, while the southern region showed the lowest. Socioeconomic factors such as residential floor area, number of rooms, household income, and renovation budget significantly influenced the environmental burden of PAEs derived from flooring. Full article