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Search Results (749)

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Keywords = energy systems optimisation

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24 pages, 1599 KiB  
Article
Climate-Regulating Industrial Ecosystems: An AI-Optimised Framework for Green Infrastructure Performance
by Shamima Rahman, Ali Ahsan and Nazrul Islam Pramanik
Sustainability 2025, 17(15), 6891; https://doi.org/10.3390/su17156891 - 29 Jul 2025
Viewed by 185
Abstract
This paper presents an Industrial–Ecological Symbiosis Framework that enables industrial operations to achieve quantifiable ecological gains without compromising operational efficiency. The model integrates Mixed-Integer Linear Programming (MILP) with AI-optimised forecasting to allow real-time adjustments to production and resource use. It was tested across [...] Read more.
This paper presents an Industrial–Ecological Symbiosis Framework that enables industrial operations to achieve quantifiable ecological gains without compromising operational efficiency. The model integrates Mixed-Integer Linear Programming (MILP) with AI-optimised forecasting to allow real-time adjustments to production and resource use. It was tested across the apparel manufacturing, metalworking, and mining sectors using publicly available benchmark datasets. The framework delivered consistent improvements: fabric waste was reduced by 10.8%, energy efficiency increased by 15%, and carbon emissions decreased by 14%. These gains were statistically validated and quantified using ecological equivalence metrics, including forest carbon sequestration rates and wetland restoration values. Outputs align with national carbon accounting systems, SDG reporting, and policy frameworks—specifically contributing to SDGs 6, 9, and 11–13. By linking industrial decisions directly to verified environmental outcomes, this study demonstrates how adaptive optimisation can support climate goals while maintaining productivity. The framework offers a reproducible, cross-sectoral solution for sustainable industrial development. Full article
(This article belongs to the Section Environmental Sustainability and Applications)
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23 pages, 2295 KiB  
Article
A Two-Stage Sustainable Optimal Scheduling Strategy for Multi-Contract Collaborative Distributed Resource Aggregators
by Lei Su, Wanli Feng, Cao Kan, Mingjiang Wei, Rui Su, Pan Yu and Ning Zhang
Sustainability 2025, 17(15), 6767; https://doi.org/10.3390/su17156767 - 25 Jul 2025
Viewed by 247
Abstract
To address the challenges posed by the instability of renewable energy output and load fluctuations on grid operations and to support the low-carbon sustainable development of the energy system, this paper integrates artificial intelligence technology to establish an economic stability dispatch framework for [...] Read more.
To address the challenges posed by the instability of renewable energy output and load fluctuations on grid operations and to support the low-carbon sustainable development of the energy system, this paper integrates artificial intelligence technology to establish an economic stability dispatch framework for distributed resource aggregators. A phased multi-contract collaborative scheduling model oriented toward sustainable development is proposed. Through intelligent algorithms, the model dynamically optimises decisions across the day-ahead and intraday phases: During the day-ahead scheduling phase, intelligent algorithms predict load demand and energy output, and combine with elastic performance-based response contracts to construct a user-side electricity consumption behaviour intelligent control model. Under the premise of ensuring user comfort, the model generates a 24 h scheduling plan with the objectives of minimising operational costs and efficiently integrating renewable energy. In the intraday scheduling phase, a rolling optimisation mechanism is used to activate energy storage capacity contracts and dynamic frequency stability contracts in real time based on day-ahead prediction deviations. This efficiently coordinates the intelligent frequency regulation strategies of energy storage devices and electric vehicle aggregators to quickly mitigate power fluctuations and achieve coordinated control of primary and secondary frequency regulation. Case study results indicate that the intelligent optimisation-driven multi-contract scheduling model significantly improves system operational efficiency and stability, reduces system operational costs by 30.49%, and decreases power purchase fluctuations by 12.41%, providing a feasible path for constructing a low-carbon, resilient grid under high renewable energy penetration. Full article
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53 pages, 1950 KiB  
Article
Redefining Energy Management for Carbon-Neutral Supply Chains in Energy-Intensive Industries: An EU Perspective
by Tadeusz Skoczkowski, Sławomir Bielecki, Marcin Wołowicz and Arkadiusz Węglarz
Energies 2025, 18(15), 3932; https://doi.org/10.3390/en18153932 - 23 Jul 2025
Viewed by 286
Abstract
Energy-intensive industries (EIIs) face mounting pressure to reduce greenhouse gas emissions while maintaining international competitiveness—a balance that is central to achieving the EU’s 2030 and 2050 climate objectives. In this context, energy management (EM) emerges as a strategic instrument to decouple industrial growth [...] Read more.
Energy-intensive industries (EIIs) face mounting pressure to reduce greenhouse gas emissions while maintaining international competitiveness—a balance that is central to achieving the EU’s 2030 and 2050 climate objectives. In this context, energy management (EM) emerges as a strategic instrument to decouple industrial growth from fossil energy consumption. This study proposes a redefinition of EM to support carbon-neutral supply chains within the European Union’s EIIs, addressing critical limitations of conventional EM frameworks under increasingly stringent carbon regulations. Using a modified systematic literature review based on PRISMA methodology, complemented by expert insights from EU Member States, this research identifies structural gaps in current EM practices and highlights opportunities for integrating sustainable innovations across the whole industrial value chain. The proposed EM concept is validated through an analysis of 24 EM definitions, over 170 scientific publications, and over 80 EU legal and strategic documents. The framework incorporates advanced digital technologies—including artificial intelligence (AI), the Internet of Things (IoT), and big data analytics—to enable real-time optimisation, predictive control, and greater system adaptability. Going beyond traditional energy efficiency, the redefined EM encompasses the entire energy lifecycle, including use, transformation, storage, and generation. It also incorporates social dimensions, such as corporate social responsibility (CSR) and stakeholder engagement, to cultivate a culture of environmental stewardship within EIIs. This holistic approach provides a strategic management tool for optimising energy use, reducing emissions, and strengthening resilience to regulatory, environmental, and market pressures, thereby promoting more sustainable, inclusive, and transparent supply chain operations. Full article
(This article belongs to the Section B: Energy and Environment)
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20 pages, 3338 KiB  
Article
Mitigation of Reverse Power Flows in a Distribution Network by Power-to-Hydrogen Plant
by Fabio Massaro, John Licari, Alexander Micallef, Salvatore Ruffino and Cyril Spiteri Staines
Energies 2025, 18(15), 3931; https://doi.org/10.3390/en18153931 - 23 Jul 2025
Viewed by 237
Abstract
The increase in power generation facilities from nonprogrammable renewable sources is posing several challenges for the management of electrical systems, due to phenomena such as congestion and reverse power flows. In mitigating these phenomena, Power-to-Gas plants can make an important contribution. In this [...] Read more.
The increase in power generation facilities from nonprogrammable renewable sources is posing several challenges for the management of electrical systems, due to phenomena such as congestion and reverse power flows. In mitigating these phenomena, Power-to-Gas plants can make an important contribution. In this paper, a linear optimisation study is presented for the sizing of a Power-to-Hydrogen plant consisting of a PEM electrolyser, a hydrogen storage system composed of multiple compressed hydrogen tanks, and a fuel cell for the eventual reconversion of hydrogen to electricity. The plant was sized with the objective of minimising reverse power flows in a medium-voltage distribution network characterised by a high presence of photovoltaic systems, considering economic aspects such as investment costs and the revenue obtainable from the sale of hydrogen and excess energy generated by the photovoltaic systems. The study also assessed the impact that the electrolysis plant has on the power grid in terms of power losses. The results obtained showed that by installing a 737 kW electrolyser, the annual reverse power flows are reduced by 81.61%, while also reducing losses in the transformer and feeders supplying the ring network in question by 17.32% and 29.25%, respectively, on the day with the highest reverse power flows. Full article
(This article belongs to the Special Issue Advances in Hydrogen Energy IV)
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25 pages, 5001 KiB  
Article
Spatio-Temporal Variation in Solar Irradiance in the Mediterranean Region: A Deep Learning Approach
by Buket İşler, Uğur Şener, Ahmet Tokgözlü, Zafer Aslan and Rene Heise
Sustainability 2025, 17(15), 6696; https://doi.org/10.3390/su17156696 (registering DOI) - 23 Jul 2025
Viewed by 288
Abstract
In response to the global imperative of reducing greenhouse gas emissions, the optimisation of renewable energy systems under regionally favourable conditions has become increasingly essential. Solar irradiance forecasting plays a pivotal role in enhancing energy planning, grid reliability, and long-term sustainability. However, in [...] Read more.
In response to the global imperative of reducing greenhouse gas emissions, the optimisation of renewable energy systems under regionally favourable conditions has become increasingly essential. Solar irradiance forecasting plays a pivotal role in enhancing energy planning, grid reliability, and long-term sustainability. However, in the context of Turkey, existing studies on solar radiation forecasting often rely on traditional statistical approaches and are limited to single-site analyses, with insufficient attention to regional diversity and deep learning-based modelling. To address this gap, the present study focuses on Turkey’s Mediterranean region, characterised by high solar potential and diverse climatic conditions and strategically relevant to national clean energy targets. Historical data from 2020 to 2023 were used to forecast solar irradiance patterns up to 2026. Five representative locations—Adana, Isparta, Fethiye, Ulukışla, and Yüreğir—were selected to capture spatial and temporal variability across inland, coastal, and high-altitude zones. Advanced deep learning models, including artificial neural networks (ANN), long short-term memory (LSTM), and bidirectional LSTM (BiLSTM), were developed and evaluated using standard performance metrics. Among these, BiLSTM achieved the highest accuracy, with a correlation coefficient of R = 0.95, RMSE = 0.22, and MAPE = 5.4% in Fethiye, followed by strong performance in Yüreğir (R = 0.90, RMSE = 0.12, MAPE = 7.2%). These results demonstrate BiLSTM’s superior capacity to model temporal dependencies and regional variability in solar radiation. The findings contribute to the development of location-specific forecasting frameworks and offer valuable insights for renewable energy planning and grid integration in solar-rich environments. Full article
(This article belongs to the Section Energy Sustainability)
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26 pages, 2875 KiB  
Article
Sustainable THz SWIPT via RIS-Enabled Sensing and Adaptive Power Focusing: Toward Green 6G IoT
by Sunday Enahoro, Sunday Cookey Ekpo, Mfonobong Uko, Fanuel Elias, Rahul Unnikrishnan, Stephen Alabi and Nurudeen Kolawole Olasunkanmi
Sensors 2025, 25(15), 4549; https://doi.org/10.3390/s25154549 - 23 Jul 2025
Viewed by 316
Abstract
Terahertz (THz) communications and simultaneous wireless information and power transfer (SWIPT) hold the potential to energize battery-less Internet-of-Things (IoT) devices while enabling multi-gigabit data transmission. However, severe path loss, blockages, and rectifier nonlinearity significantly hinder both throughput and harvested energy. Additionally, high-power THz [...] Read more.
Terahertz (THz) communications and simultaneous wireless information and power transfer (SWIPT) hold the potential to energize battery-less Internet-of-Things (IoT) devices while enabling multi-gigabit data transmission. However, severe path loss, blockages, and rectifier nonlinearity significantly hinder both throughput and harvested energy. Additionally, high-power THz beams pose safety concerns by potentially exceeding specific absorption rate (SAR) limits. We propose a sensing-adaptive power-focusing (APF) framework in which a reconfigurable intelligent surface (RIS) embeds low-rate THz sensors. Real-time backscatter measurements construct a spatial map used for the joint optimisation of (i) RIS phase configurations, (ii) multi-tone SWIPT waveforms, and (iii) nonlinear power-splitting ratios. A weighted MMSE inner loop maximizes the data rate, while an outer alternating optimisation applies semidefinite relaxation to enforce passive-element constraints and SAR compliance. Full-stack simulations at 0.3 THz with 20 GHz bandwidth and up to 256 RIS elements show that APF (i) improves the rate–energy Pareto frontier by 30–75% over recent adaptive baselines; (ii) achieves a 150% gain in harvested energy and a 440 Mbps peak per-user rate; (iii) reduces energy-efficiency variance by half while maintaining a Jain fairness index of 0.999;; and (iv) caps SAR at 1.6 W/kg, which is 20% below the IEEE C95.1 safety threshold. The algorithm converges in seven iterations and executes within <3 ms on a Cortex-A78 processor, ensuring compliance with real-time 6G control budgets. The proposed architecture supports sustainable THz-powered networks for smart factories, digital-twin logistics, wire-free extended reality (XR), and low-maintenance structural health monitors, combining high-capacity communication, safe wireless power transfer, and carbon-aware operation for future 6G cyber–physical systems. Full article
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22 pages, 4620 KiB  
Article
Spatial Strategies for the Renewable Energy Transition: Integrating Solar Photovoltaics into Barcelona’s Urban Morphology
by Maryam Roodneshin, Adrian Muros Alcojor and Torsten Masseck
Solar 2025, 5(3), 34; https://doi.org/10.3390/solar5030034 - 23 Jul 2025
Viewed by 394
Abstract
This study investigates strategies for urban-scale renewable energy integration through a photovoltaic-centric approach, with a case study of a district in Barcelona. The methodology integrates spatial and morphological data using a geographic information system (GIS)-based and clustering framework to address challenges of CO [...] Read more.
This study investigates strategies for urban-scale renewable energy integration through a photovoltaic-centric approach, with a case study of a district in Barcelona. The methodology integrates spatial and morphological data using a geographic information system (GIS)-based and clustering framework to address challenges of CO2 emissions, air pollution, and energy inefficiency. Rooftop availability and photovoltaic (PV) design constraints are analysed under current urban regulations. The spatial analysis incorporates building geometry and solar exposure, while an evolutionary optimisation algorithm in Grasshopper refines shading analysis, energy yield, and financial performance. Clustering methods (K-means and 3D proximity) group PV panels by solar irradiance uniformity and spatial coherence to enhance system efficiency. Eight PV deployment scenarios are evaluated, incorporating submodule integrated converter technology under a solar power purchase agreement model. Results show distinct trade-offs among PV scenarios. The standard fixed tilted (31.5° tilt, south-facing) scenario offers a top environmental and performance ratio (PR) = 66.81% but limited financial returns. In contrast, large- and huge-sized modules offer peak financial returns, aligning with private-sector priorities but with moderate energy efficiency. Medium- and large-size scenarios provide balanced outcomes, while a small module and its optimised rotated version scenarios maximise energy output yet suffer from high capital costs. A hybrid strategy combining standard fixed tilted with medium and large modules balances environmental and economic goals. The district’s morphology supports “solar neighbourhoods” and demonstrates how multi-scenario evaluation can guide resilient PV planning in Mediterranean cities. Full article
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29 pages, 1852 KiB  
Review
Evaluating the Economic Impact of Digital Twinning in the AEC Industry: A Systematic Review
by Tharindu Karunaratne, Ikenna Reginald Ajiero, Rotimi Joseph, Eric Farr and Poorang Piroozfar
Buildings 2025, 15(14), 2583; https://doi.org/10.3390/buildings15142583 - 21 Jul 2025
Viewed by 576
Abstract
This study conducts a comprehensive systematic review of the economic impact of Digital Twin (DT) technology within the Architecture, Engineering, and Construction (AEC) industry, following the PRISMA methodology. While DT adoption has been accelerated by advancements in Building Information Modelling (BIM), the Internet [...] Read more.
This study conducts a comprehensive systematic review of the economic impact of Digital Twin (DT) technology within the Architecture, Engineering, and Construction (AEC) industry, following the PRISMA methodology. While DT adoption has been accelerated by advancements in Building Information Modelling (BIM), the Internet of Things (IoT), and data analytics, significant challenges persist—most notably, high initial investment costs and integration complexities. Synthesising the literature from 2016 onwards, this review identifies sector-specific barriers, regulatory burdens, and a lack of standardisation as key factors constituting DT implementation costs. Despite these hurdles, DTs demonstrate strong potential for enhancing construction productivity, optimising lifecycle asset management, and enabling predictive maintenance, ultimately reducing operational expenditures and improving long-term financial performance. Case studies reveal cost efficiencies achieved through DTs in modular construction, energy optimisation, and infrastructure management. However, limited financial resources and digital skills continue to constrain the uptake across the sector, with various extents of impact. This paper calls for the development of unified standards, innovative public–private funding mechanisms, and strategic collaborations to unlock and utilise DTs’ full economic value. It also recommends that future research explore theoretical frameworks addressing governance, data infrastructure, and digital equity—particularly through conceptualising DT-related data as public assets or collective goods in the context of smart cities and networked infrastructure systems. Full article
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39 pages, 5325 KiB  
Review
Mechanical Ventilation Strategies in Buildings: A Comprehensive Review of Climate Management, Indoor Air Quality, and Energy Efficiency
by Farhan Lafta Rashid, Mudhar A. Al-Obaidi, Najah M. L. Al Maimuri, Arman Ameen, Ephraim Bonah Agyekum, Atef Chibani and Mohamed Kezzar
Buildings 2025, 15(14), 2579; https://doi.org/10.3390/buildings15142579 - 21 Jul 2025
Viewed by 575
Abstract
As the demand for energy-efficient homes continues to rise, the importance of advanced mechanical ventilation systems in maintaining indoor air quality (IAQ) has become increasingly evident. However, challenges related to energy balance, IAQ, and occupant thermal comfort persist. This review examines the performance [...] Read more.
As the demand for energy-efficient homes continues to rise, the importance of advanced mechanical ventilation systems in maintaining indoor air quality (IAQ) has become increasingly evident. However, challenges related to energy balance, IAQ, and occupant thermal comfort persist. This review examines the performance of mechanical ventilation systems in regulating indoor climate, improving air quality, and minimising energy consumption. The findings indicate that demand-controlled ventilation (DCV) can enhance energy efficiency by up to 88% while maintaining CO2 concentrations below 1000 ppm during 76% of the occupancy period. Heat recovery systems achieve efficiencies of nearly 90%, leading to a reduction in heating energy consumption by approximately 19%. Studies also show that employing mechanical rather than natural ventilation in schools lowers CO2 levels by 20–30%. Nevertheless, occupant misuse or poorly designed systems can result in CO2 concentrations exceeding 1600 ppm in residential environments. Hybrid ventilation systems have demonstrated improved thermal comfort, with predicted mean vote (PMV) values ranging from –0.41 to 0.37 when radiant heating is utilized. Despite ongoing technological advancements, issues such as system durability, user acceptance, and adaptability across climate zones remain. Smart, personalized ventilation strategies supported by modern control algorithms and continuous monitoring are essential for the development of resilient and health-promoting buildings. Future research should prioritize the integration of renewable energy sources and adaptive ventilation controls to further optimise system performance. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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13 pages, 2438 KiB  
Article
The Integration of Micro-CT Imaging and Finite Element Simulations for Modelling Tooth-Inlay Systems for Mechanical Stress Analysis: A Preliminary Study
by Nikoleta Nikolova, Miryana Raykovska, Nikolay Petkov, Martin Tsvetkov, Ivan Georgiev, Eugeni Koytchev, Roumen Iankov, Mariana Dimova-Gabrovska and Angela Gusiyska
J. Funct. Biomater. 2025, 16(7), 267; https://doi.org/10.3390/jfb16070267 - 21 Jul 2025
Viewed by 525
Abstract
This study presents a methodology for developing and validating digital models of tooth-inlay systems, aiming to trace the complete workflow from clinical procedures to simulation by involving dental professionals—dentists for manual cavity preparation and dental technicians for restoration modelling—while integrating micro-computed tomography (micro-CT) [...] Read more.
This study presents a methodology for developing and validating digital models of tooth-inlay systems, aiming to trace the complete workflow from clinical procedures to simulation by involving dental professionals—dentists for manual cavity preparation and dental technicians for restoration modelling—while integrating micro-computed tomography (micro-CT) imaging with finite element analysis (FEA). The proposed workflow includes (1) the acquisition of high-resolution 3D micro-CT scans of a non-restored tooth, (2) image segmentation and reconstruction to create anatomically accurate digital twins and mesh generation, (3) the selection of proper resin and the 3D printing of four typodonts, (4) the manual preparation of cavities on the typodonts, (5) the acquisition of high-resolution 3D micro-CT scans of the typodonts, (6) mesh generation, digital inlay and onlay modelling and material property assignment, and (7) nonlinear FEA simulations under representative masticatory loading. The approach enables the visualisation of stress and deformation patterns, with preliminary results indicating stress concentrations at the tooth-restoration interface integrating different cavity alternatives and restorations on the same tooth. Quantitative outputs include von Mises stress, strain energy density, and displacement distribution. This study demonstrates the feasibility of using image-based, tooth-specific digital twins for biomechanical modelling in dentistry. The developed framework lays the groundwork for future investigations into the optimisation of restoration design and material selection in clinical applications. Full article
(This article belongs to the Section Dental Biomaterials)
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22 pages, 2112 KiB  
Article
Cultural Diversity and the Operational Performance of Airport Security Checkpoints: An Analysis of Energy Consumption and Passenger Flow
by Jacek Ryczyński, Artur Kierzkowski, Marta Nowakowska and Piotr Uchroński
Energies 2025, 18(14), 3853; https://doi.org/10.3390/en18143853 - 20 Jul 2025
Viewed by 293
Abstract
This paper examines the operational consequences and energy demands associated with the growing cultural diversity of air travellers at airport security checkpoints. The analysis focuses on how an increasing proportion of passengers requiring enhanced security screening, due to cultural, religious, or linguistic factors, [...] Read more.
This paper examines the operational consequences and energy demands associated with the growing cultural diversity of air travellers at airport security checkpoints. The analysis focuses on how an increasing proportion of passengers requiring enhanced security screening, due to cultural, religious, or linguistic factors, affects both system throughput and energy consumption. The methodology integrates synchronised measurement of passenger flow with real-time monitoring of electricity usage. Four operational scenarios, representing incremental shares (0–15%) of passengers subject to extended screening, were modelled. The findings indicate that a 15% increase in this passenger group leads to a statistically significant rise in average power consumption per device (3.5%), a total energy usage increase exceeding 4%, and an extension of average service time by 0.6%—the cumulative effect results in a substantial annual contribution to the airport’s carbon footprint. The results also reveal a higher frequency and intensity of power consumption peaks, emphasising the need for advanced infrastructure management. The study emphasises the significance of predictive analytics, dynamic resource allocation, and the implementation of energy-efficient technologies. Furthermore, systematic intercultural competency training is recommended for security staff. These insights provide a scientific basis for optimising airport security operations amid increasing passenger heterogeneity. Full article
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19 pages, 3620 KiB  
Article
Computerised Method of Multiparameter Optimisation of Predictive Control Algorithms for Asynchronous Electric Drives
by Grygorii Diachenko, Serhii Semenov, Katarzyna Marczak, Gernot Schullerus and Ivan Laktionov
Appl. Sci. 2025, 15(14), 8014; https://doi.org/10.3390/app15148014 - 18 Jul 2025
Viewed by 218
Abstract
This article addresses the problem of increasing the energy efficiency of electromechanical systems driven by asynchronous electric drives. In this context, one of the promising areas is the application of a predictive control strategy that allows for reducing energy losses in dynamic modes [...] Read more.
This article addresses the problem of increasing the energy efficiency of electromechanical systems driven by asynchronous electric drives. In this context, one of the promising areas is the application of a predictive control strategy that allows for reducing energy losses in dynamic modes of electric drives. This paper proposes a computerised method for the multiparameter optimisation of predictive control algorithms for asynchronous electric drives. A computer model was designed in MATLAB and Simulink R2024a based on the gradient-based model predictive control strategy. A series of simulation experiments were carried out by varying the sampling step, number of iterations, prediction horizon, loss function parameters, and maximum linear search step to identify their impact on the control quality indicators. A taxonomic approach was used for multi-criteria optimisation. The study results show that the optimal setting of the algorithmic parameters improves the accuracy of task processing, reduces energy consumption, and reduces computation time. The results obtained can be used to design and operate energy-efficient control systems for asynchronous electric drives in industrial and transport applications. Prospects for further research will focus on hybrid intelligent architectures to enhance adaptability and integration into automated systems. Full article
(This article belongs to the Special Issue Power Electronics and Motor Control)
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19 pages, 3999 KiB  
Article
Optimised Twin Fluid Atomiser Design for High-Viscosity, Shear-Thinning Fluids
by Marvin Diamantopoulos and Christoph Hochenauer
Appl. Sci. 2025, 15(14), 7992; https://doi.org/10.3390/app15147992 - 17 Jul 2025
Viewed by 197
Abstract
This study explores the optimisation of nozzle design for external twin fluid, single-stage atomisation in handling high-viscosity, shear-thinning polydimethylsiloxane (PDMS). A single PDMS grade was employed and atomised using unheated sonic air and the viscosity was varied by the fluid temperature. A systematic [...] Read more.
This study explores the optimisation of nozzle design for external twin fluid, single-stage atomisation in handling high-viscosity, shear-thinning polydimethylsiloxane (PDMS). A single PDMS grade was employed and atomised using unheated sonic air and the viscosity was varied by the fluid temperature. A systematic experimental approach was used, varying nozzle geometry—specifically apex angle, gas nozzle diameter, and number of gas nozzles—to identify the optimal nozzle configuration (ONC). The spray qualities of the nozzle configurations were evaluated via high-speed imaging at 75,000 FPS. Shadowgraphy was employed for the optical characterisation of the spray, determining the optimal volumetric air-to-liquid ratio (ALR), a key parameter influencing energy efficiency and operational cost, and for assessing droplet size distributions under varying ALR and viscosity of PDMS. The ONC yielded a Sauter mean diameter d32 of 570 × 10−6m, at an ALR of 8532 and a zero-shear viscosity of 15.9 Pa s. The results are relevant for researchers and engineers developing twin fluid atomisation systems for challenging industrial fluids with similar physical properties, such as those in wastewater treatment and coal–water slurry atomisation (CWS). This study provides design guidelines for external twin fluid atomisers to enhance atomisation efficiency under such conditions. Full article
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37 pages, 2077 KiB  
Review
Use of Hydrogen Energy and Fuel Cells in Marine and Industrial Applications—Current Status
by Sorin-Marcel Echim and Sanda Budea
Hydrogen 2025, 6(3), 50; https://doi.org/10.3390/hydrogen6030050 - 17 Jul 2025
Viewed by 574
Abstract
The promising development of hydrogen and fuel cell technologies has garnered increased attention in recent years, assuming a significant role in industrial applications and the decarbonisation of the shipping industry. Given that the shipping industry generates considerable greenhouse gas emissions, it is crucial [...] Read more.
The promising development of hydrogen and fuel cell technologies has garnered increased attention in recent years, assuming a significant role in industrial applications and the decarbonisation of the shipping industry. Given that the shipping industry generates considerable greenhouse gas emissions, it is crucial and imperative to implement integrated solutions based on clean energy sources, thereby meeting the proposed climate objectives. This study presents the standard hydrogen production, storage, and transport methods and analysis technologies that use hydrogen fuel cells in marine and industrial applications. Technologies based on hydrogen fuel cells and hybrid systems will have an increased perspective of application in industry and maritime transport under the conditions of optimising technological models, developing the hydrogen industrial chain, and updating standards and regulations in the field. However, there are still many shortcomings. The paper’s main contribution is analysing the hydrogen industrial chain, presenting the progress and obstacles associated with the technologies used in industrial and marine applications based on hydrogen energy. Full article
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34 pages, 2504 KiB  
Review
Review of Challenges in Heat Exchanger Network Development for Electrified Industrial Energy Systems
by Stanislav Boldyryev, Oleksandr S. Ivashchuk, Goran Krajačić and Volodymyr M. Atamanyuk
Energies 2025, 18(14), 3685; https://doi.org/10.3390/en18143685 - 12 Jul 2025
Viewed by 324
Abstract
Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process [...] Read more.
Shifting towards electrified industrial energy systems is pivotal for meeting global decarbonization objectives, especially since process heat is a significant contributor to greenhouse gas emissions in the industrial sector. This review examines the changing role of heat exchanger networks (HENs) within electrified process industries, where electricity-driven technologies, including electric heaters, steam boilers, heat pumps, mechanical vapour recompression, and organic Rankine cycles, are increasingly supplanting traditional fossil-fuel-based utilities. The analysis identifies key challenges associated with multi-utility integration, multi-pinch configurations, and low-grade heat utilisation that influence HEN design, retrofitting, and optimisation efforts. A comparative evaluation of various methodological frameworks, including mathematical programming, insights-based methods, and hybrid approaches, is presented, highlighting their relevance to the specific constraints and opportunities of electrified systems. Case studies from the chemicals, food processing, and cement sectors demonstrate the practicality and advantages of employing electrified heat exchanger networks (HENs), particularly in terms of energy efficiency, emissions reduction, and enhanced operational flexibility. The review concludes that effective strategies for the design of HENs are crucial in industrial electrification, facilitating increases in efficiency, reductions in emissions, and improvements in economic feasibility, especially when they are integrated with renewable energy sources and advanced control systems. Future initiatives must focus on harmonising technical advances with system-level resilience and economic sustainability considerations. Full article
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