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14 pages, 2852 KiB  
Review
Review of Quasi-Solid Aqueous Zinc Batteries: A Bibliometric Analysis
by Zhongxiu Liu, Xiaoou Zhou, Tongyuan Shen, Miaomiao Yu, Liping Zhu, Guiyin Xu and Meifang Zhu
Batteries 2025, 11(8), 293; https://doi.org/10.3390/batteries11080293 (registering DOI) - 3 Aug 2025
Abstract
Quasi-solid aqueous zinc batteries (QSAZBs) have wide applications in the energy storage field due to their advantages of high safety, cost-effectiveness, and eco-friendliness. Despite prolific research output in the field of QSAZBs, existing reviews predominantly focus on experimental advancements, with limited synthesis of [...] Read more.
Quasi-solid aqueous zinc batteries (QSAZBs) have wide applications in the energy storage field due to their advantages of high safety, cost-effectiveness, and eco-friendliness. Despite prolific research output in the field of QSAZBs, existing reviews predominantly focus on experimental advancements, with limited synthesis of global research trends, interdisciplinary connections, or knowledge gaps. Herein, we review the research on QSAZBs via bibliometric analysis using the VOSviewer software (version 1.6.20). First, the data from qualitatively evaluated publications on QSAZBs from 2016 and 2024 are integrated. In addition, the annual trends, leading countries/regions and their international collaborations, institutional research and patent distribution, and important keyword cluster analyses in QSAZB research are evaluated. The results reveal that China dominates in terms of publication output (71.16% of total papers), and Singapore exhibits the highest citation impact (103.2 citations/paper). International collaboration networks indicate the central role of China, with strong ties to Singapore, the USA, and Australia. Keyword clustering indicates core research priorities: cathode materials (MnO2 and V2O5), quasi-solid electrolyte optimization (hydrogels and graphene composites), and interfacial stability mechanisms. By mapping global trends and interdisciplinary linkages, this work provides insights to accelerate QSAZBs’ transition from laboratory breakthroughs to grid-scale and wearable applications. Full article
(This article belongs to the Special Issue Battery Interface: Analysis & Design)
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16 pages, 24404 KiB  
Article
Oxidation of HfB2-HfO2-SiC Ceramics Modified with Ti2AlC Under Subsonic Dissociated Airflow
by Elizaveta P. Simonenko, Aleksey V. Chaplygin, Nikolay P. Simonenko, Ilya V. Lukomskii, Semen S. Galkin, Anton S. Lysenkov, Ilya A. Nagornov, Artem S. Mokrushin, Tatiana L. Simonenko, Anatoly F. Kolesnikov and Nikolay T. Kuznetsov
Corros. Mater. Degrad. 2025, 6(3), 35; https://doi.org/10.3390/cmd6030035 (registering DOI) - 1 Aug 2025
Viewed by 36
Abstract
Ultrahigh-temperature ceramic composites based on hafnium diboride have a wide range of applications, including as components for high-speed aircraft and energy generation and storage devices. Consequently, developing methodologies for their fabrication and studying their properties are of paramount importance, in particular in using [...] Read more.
Ultrahigh-temperature ceramic composites based on hafnium diboride have a wide range of applications, including as components for high-speed aircraft and energy generation and storage devices. Consequently, developing methodologies for their fabrication and studying their properties are of paramount importance, in particular in using them as an electrode material for energy storage devices with increased oxidation resistance. This study investigates the behavior of ceramic composites based on the HfB2-HfO2-SiC system, obtained using 15 vol% Ti2AlC MAX-phase as a sintering component, under the influence of subsonic flow of dissociated air. It was determined that incorporating the modifying component (Ti2AlC) altered the composition of the silicate melt formed on the surface during ceramic oxidation. This modification led to the observation of a protective antioxidant function. Consequently, liquation was observed in the silicate melt layer, resulting in the formation of spherical phase inhomogeneities in its volume with increased content of titanium, aluminum, and hafnium. It is hypothesized that the increase in the high-temperature viscosity of this melt prevents it from being carried away in the form of drops, even at a surface temperature of ~1900–2000 °C. Despite the established temperature, there is no sharp increase in its values above 2400–2500 °C. This is due to the evaporation of silicate melt from the surface. In addition, the electrochemical behavior of the obtained material in a liquid electrolyte medium (KOH, 3 mol/L) was examined, and it was shown that according to the value of electrical conductivity and specific capacitance, it is a promising electrode material for supercapacitors. Full article
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36 pages, 6545 KiB  
Review
MXene-Based Composites for Energy Harvesting and Energy Storage Devices
by Jorge Alexandre Alencar Fotius and Helinando Pequeno de Oliveira
Solids 2025, 6(3), 41; https://doi.org/10.3390/solids6030041 (registering DOI) - 1 Aug 2025
Viewed by 65
Abstract
MXenes, a class of two-dimensional transition metal carbides and nitrides, emerged as a promising material for next-generation energy storage and corresponding applications due to their unique combination of high electrical conductivity, tunable surface chemistry, and lamellar structure. This review highlights recent advances in [...] Read more.
MXenes, a class of two-dimensional transition metal carbides and nitrides, emerged as a promising material for next-generation energy storage and corresponding applications due to their unique combination of high electrical conductivity, tunable surface chemistry, and lamellar structure. This review highlights recent advances in MXene-based composites, focusing on their integration into electrode architectures for the development of supercapacitors, batteries, and multifunctional devices, including triboelectric nanogenerators. It serves as a comprehensive overview of the multifunctional capabilities of MXene-based composites and their role in advancing efficient, flexible, and sustainable energy and sensing technologies, outlining how MXene-based systems are poised to redefine multifunctional energy platforms. Electrochemical performance optimization strategies are discussed by considering surface functionalization, interlayer engineering, scalable synthesis techniques, and integration with advanced electrolytes, with particular attention paid to the development of hybrid supercapacitors, triboelectric nanogenerators (TENGs), and wearable sensors. These applications are favored due to improved charge storage capability, mechanical properties, and the multifunctionality of MXenes. Despite these aspects, challenges related to long-term stability, sustainable large-scale production, and environmental degradation must still be addressed. Emerging approaches such as three-dimensional self-assembly and artificial intelligence-assisted design are identified as key challenges for overcoming these issues. Full article
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21 pages, 14026 KiB  
Article
Development of PEO in Low-Temperature Ternary Nitrate Molten Salt on Ti6V4Al
by Michael Garashchenko, Yuliy Yuferov and Konstantin Borodianskiy
Materials 2025, 18(15), 3603; https://doi.org/10.3390/ma18153603 (registering DOI) - 31 Jul 2025
Viewed by 114
Abstract
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to [...] Read more.
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO3)2–NaNO3–KNO3 (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm2, and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article
(This article belongs to the Special Issue Microstructure Engineering of Metals and Alloys, 3rd Edition)
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14 pages, 2265 KiB  
Communication
Bioelectrical Impedance Assessment in a Patient with Breast Cancer: A Case Report on the Effect of Integrative Therapies on Cellular Homeostasis
by Graziella Marino, Giovanni Pace, Lucia Sabato, Marzia Sichetti and Marisabel Mecca
Nutrients 2025, 17(15), 2506; https://doi.org/10.3390/nu17152506 - 30 Jul 2025
Viewed by 111
Abstract
Background/Objectives: Since breast cancer (BC) survival rates have increased to 91% at 5 years and 80% at 15 years postdiagnosis, there is a growing awareness of the importance of addressing the long-term well-being of patients. Consequently, integrative oncology, which combines standard therapies [...] Read more.
Background/Objectives: Since breast cancer (BC) survival rates have increased to 91% at 5 years and 80% at 15 years postdiagnosis, there is a growing awareness of the importance of addressing the long-term well-being of patients. Consequently, integrative oncology, which combines standard therapies with complementary approaches (nutrition, mind–body practices, and lifestyle modifications), has emerged as a patient-centred model aimed at improving symptom management, treatment adherence, and overall quality of life (QoL). This study aims to demonstrate how integrative therapies can benefit body composition, phase angle, and fluid and electrolyte balance through bioelectrical impedance analysis (BIA). Methods: This study considers a patient who underwent BC surgery and was enrolled in the AMICO clinic for anamnesis, as well as their oncological pathology data, assessment of QoL, and BIA. The breast surgeon specialising in integrative oncology therapies prescribed the patient curcumin and polydatin, moderate physical activity, a balanced diet, and Qigong sessions. The patient underwent monitoring through haematochemical analysis, BIA, and a QoL questionnaire, with follow-up every four months. Results: Between 4 and 12 months, fat mass (FM) and body mass index (BMI) markedly decreased, whereas fat-free mass (FFM), total body water (TBW), and skeletal muscle mass (SMM) increased progressively. Moreover, the improvements in the Na/K ratio and phase angle (PhA) suggest a shift toward better electrolyte and fluid balance and enhanced cellular integrity and membrane function. Equally outstanding were her psychological benefits in terms of mood, sleep, anxiety, and melancholy. Conclusions: Patient progress in body composition, metabolic function, pain management, and psychological status measured during the 12-month follow-up demonstrates the potential benefits of an integrative approach to supportive cancer care. Full article
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13 pages, 3341 KiB  
Article
Regulation of Electrochemical Activity via Controlled Integration of NiS2 over Co3O4 Nanomaterials for Hydrogen Evolution Reaction
by Mrunal Bhosale, Rutuja U. Amate, Pritam J. Morankar and Chan-Wook Jeon
Coatings 2025, 15(8), 887; https://doi.org/10.3390/coatings15080887 - 30 Jul 2025
Viewed by 160
Abstract
Electrochemical water splitting represents a sustainable approach for hydrogen production, yet efficient hydrogen evolution reaction (HER) catalysts operating in alkaline environments remain critically needed. Herein, we report the fabrication of Co3O4–NiS2 nanocomposites synthesized through a facile coprecipitation and [...] Read more.
Electrochemical water splitting represents a sustainable approach for hydrogen production, yet efficient hydrogen evolution reaction (HER) catalysts operating in alkaline environments remain critically needed. Herein, we report the fabrication of Co3O4–NiS2 nanocomposites synthesized through a facile coprecipitation and subsequent thermal treatment method. Detailed characterization via physicochemical techniques confirmed the successful formation of a hybrid Co3O4–NiS2 heterostructure with tunable compositional and morphological characteristics. Among the synthesized catalysts (Co–Ni–1, Co–Ni–2, and Co–Ni–3), the Co–Ni–2 sample demonstrated optimal structural integration, displaying interconnected nanosheet morphologies and balanced elemental distribution. Remarkably, Co–Ni–2 achieved exceptional HER performance in 1 M KOH electrolyte, requiring an ultralow overpotential of only 84 mV at 10 mA cm−2 and exhibiting a favorable Tafel slope of 67.5 mV dec−1. Electrochemical impedance spectroscopy and electrochemical surface area measurements further substantiated the superior electrocatalytic kinetics, rapid charge transport, and abundant active site accessibility in the optimized Co–Ni–2 composite. Additionally, Co–Ni–2 demonstrated outstanding durability with negligible activity decay over 5000 cycles. This study not only highlights the strategic synthesis of Co3O4–NiS2 nanostructures but also provides valuable insights for designing advanced, stable, and efficient non-noble electrocatalysts for sustainable hydrogen generation. Full article
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15 pages, 288 KiB  
Article
Association of Dietary Sodium-to-Potassium Ratio with Nutritional Composition, Micronutrient Intake, and Diet Quality in Brazilian Industrial Workers
by Anissa Melo Souza, Ingrid Wilza Leal Bezerra, Karina Gomes Torres, Gabriela Santana Pereira, Raiane Medeiros Costa and Antonio Gouveia Oliveira
Nutrients 2025, 17(15), 2483; https://doi.org/10.3390/nu17152483 - 29 Jul 2025
Viewed by 198
Abstract
Introduction: The sodium-to-potassium (Na:K) ratio in the diet is a critical biomarker for cardiovascular and metabolic health, yet global adherence to recommended levels remains poor. Objectives: The objective of this study was to identify dietary determinants of the dietary Na:K ratio and its [...] Read more.
Introduction: The sodium-to-potassium (Na:K) ratio in the diet is a critical biomarker for cardiovascular and metabolic health, yet global adherence to recommended levels remains poor. Objectives: The objective of this study was to identify dietary determinants of the dietary Na:K ratio and its associations with micronutrient intake and diet quality. Methods: An observational cross-sectional survey was conducted in a representative sample of manufacturing workers through a combined stratified proportional and two-stage probability sampling plan, with strata defined by company size and industrial sector from the state of Rio Grande do Norte, Brazil. Dietary intake was assessed using 24 h recalls via the Multiple Pass Method, with Na:K ratios calculated from quantified food composition data. Diet quality was assessed with the Diet Quality Index-International (DQI-I). Multiple linear regression was used to analyze associations of Na:K ratio with the study variables. Results: The survey was conducted in the state of Rio Grande do Norte, Brazil, in 921 randomly selected manufacturing workers. The sample mean age was 38.2 ± 10.7 years, 55.9% males, mean BMI 27.2 ± 4.80 kg/m2. The mean Na:K ratio was 1.97 ± 0.86, with only 0.54% of participants meeting the WHO recommended target (<0.57). Fast food (+3.29 mg/mg per serving, p < 0.001), rice, bread, and red meat significantly increased the ratio, while fruits (−0.16 mg/mg), dairy, white meat, and coffee were protective. Higher Na:K ratios were associated with lower intake of calcium, magnesium, phosphorus, and vitamins C, D, and E, as well as poorer diet quality (DQI-I score: −0.026 per 1 mg/mg increase, p < 0.001). Conclusions: These findings highlight the critical role of processed foods in elevating Na:K ratios and the potential for dietary modifications to improve both electrolyte balance and micronutrient adequacy in industrial workers. The study underscores the need for workplace interventions that simultaneously address sodium reduction, potassium enhancement, and overall diet quality improvement tailored to socioeconomic and cultural contexts, a triple approach not previously tested in intervention studies. Future studies should further investigate nutritional consequences of imbalanced Na:K intake. Full article
(This article belongs to the Special Issue Mineral Nutrition on Human Health and Disease)
16 pages, 2715 KiB  
Article
Composite Behavior of Nanopore Array Large Memristors
by Ian Reistroffer, Jaden Tolbert, Jeffrey Osterberg and Pingshan Wang
Micromachines 2025, 16(8), 882; https://doi.org/10.3390/mi16080882 - 29 Jul 2025
Viewed by 122
Abstract
Synthetic nanopores were recently demonstrated with memristive and nonlinear voltage-current behaviors, akin to ion channels in a cell membrane. Such ionic devices are considered a promising candidate for the development of brain-inspired neuromorphic computing techniques. In this work, we show the composite behavior [...] Read more.
Synthetic nanopores were recently demonstrated with memristive and nonlinear voltage-current behaviors, akin to ion channels in a cell membrane. Such ionic devices are considered a promising candidate for the development of brain-inspired neuromorphic computing techniques. In this work, we show the composite behavior of nanopore-array large memristors, formed with different membrane materials, pore sizes, electrolytes, and device arrangements. Anodic aluminum oxide (AAO) membranes with 5 nm and 20 nm diameter pores and track-etched polycarbonate (PCTE) membranes with 10 nm diameter pores are tested and shown to demonstrate memristive and nonlinear behaviors with approximately 107–1010 pores in parallel when electrolyte concentration across the membranes is asymmetric. Ion diffusion through the large number of channels induces time-dependent electrolyte asymmetry that drives the system through different memristive states. The behaviors of series composite memristors with different configurations are also presented. In addition to helping understand fluidic devices and circuits for neuromorphic computing, the results also shed light on the development of field-assisted ion-selection-membrane filtration techniques as well as the investigations of large neurons and giant synapses. Further work is needed to de-embed parasitic components of the measurement setup to obtain intrinsic large memristor properties. Full article
(This article belongs to the Section D4: Glassy Materials and Micro/Nano Devices)
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34 pages, 5133 KiB  
Article
New Scalable Electrosynthesis of Distinct High Purity Graphene Nanoallotropes from CO2 Enabled by Transition Metal Nucleation
by Kyle Hofstetter, Gad Licht and Stuart Licht
Crystals 2025, 15(8), 680; https://doi.org/10.3390/cryst15080680 - 25 Jul 2025
Viewed by 164
Abstract
The electrochemical conversion of CO2 into high-purity Graphene NanoCarbon (GNC) materials provides a compelling path to address climate change while producing economically valuable nanomaterials. This work presents the progress and prospects of new large-scale syntheses of GNC allotropes via the C2CNT (CO [...] Read more.
The electrochemical conversion of CO2 into high-purity Graphene NanoCarbon (GNC) materials provides a compelling path to address climate change while producing economically valuable nanomaterials. This work presents the progress and prospects of new large-scale syntheses of GNC allotropes via the C2CNT (CO2 to Carbon Nano Technology) process. The C2CNT molten carbonate electrolysis technique enables the formation of Carbon NanoTubes (CNTs), Magnetic CNTs (MCNTs), Carbon Nano-Onions (CNOs), Carbon Nano-Scaffolds (CNSs), and Helical CNTs (HCNTs) directly from atmospheric or industrial CO2. We discuss the morphology control enabled through variations in electrolyte composition, temperature, current density, and nucleation additives. We present results from scaled operations reaching up to 1000 tons/year CO2 conversion and propose design approaches to reach megaton scales to support climate mitigation and GNC mass production. The products demonstrate high crystallinity, as evidenced by Raman, XRD, SEM, and TGA analyses, and offer promising applications in electronics, construction, catalysis, and medical sectors. Full article
(This article belongs to the Special Issue Exploring New Materials for the Transition to Sustainable Energy)
15 pages, 4855 KiB  
Article
An Investigation of the Surface-Regulating Mechanism of Tungsten Alloys Using the Electrochemical Polishing Process
by Yachun Mao, Yanqiu Xu, Shiru Le, Maozhong An, Zhijiang Wang and Yuhan Zhang
Solids 2025, 6(3), 39; https://doi.org/10.3390/solids6030039 - 24 Jul 2025
Viewed by 233
Abstract
Tungsten and tungsten alloys are widely used in important industrial fields due to their high density, hardness, melting point, and corrosion resistance. However, machining often leaves processing marks on their surface, significantly affecting the surface quality of precision components in industrial applications. Electrolytic [...] Read more.
Tungsten and tungsten alloys are widely used in important industrial fields due to their high density, hardness, melting point, and corrosion resistance. However, machining often leaves processing marks on their surface, significantly affecting the surface quality of precision components in industrial applications. Electrolytic polishing offers high efficiency, low workpiece wear, and simple processing. In this study, an electrolytic polishing method is adopted and a novel trisodium phosphate–sodium hydroxide electrolytic polishing electrolyte is developed to study the effects of temperature, voltage, polishing time, and solution composition on the surface roughness of a tungsten–nickel–iron alloy. The optimal voltage, temperature, and polishing time are determined to be 15 V, 55 °C, and 35 s, respectively, when the concentrations of trisodium phosphate and sodium hydroxide are 100 g·L−1 and 6 g·L−1. In addition, glycerol is introduced into the electrolyte as an additive. The calculated LUMO value of glycerol is −5.90 eV and the HOMO value is 0.40 eV. Moreover, electron enrichment in the hydroxyl region of glycerol can form an adsorption layer on the surface of the tungsten alloy, inhibit the formation of micro-pits, balance ion diffusion, and thus promote the formation of a smooth surface. At 100 mL·L−1 of glycerol, the roughness of the tungsten–nickel–iron alloy decreases significantly from 1.134 μm to 0.582 μm. The electrochemical polishing mechanism of the tungsten alloy in a trisodium phosphate electrolyte is further investigated and explained according to viscous film theory. This study demonstrates that the trisodium phosphate–sodium hydroxide–glycerol electrolyte is suitable for electropolishing tungsten–nickel–iron alloys. Overall, the results support the application of tungsten–nickel–iron alloy in the electronics, medical, and atomic energy industries. Full article
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18 pages, 4914 KiB  
Article
Preparation and Failure Behavior of Gel Electrolytes for Multilayer Structure Lithium Metal Solid-State Batteries
by Chu Chen, Wendong Qin, Qiankun Hun, Yujiang Wang, Xinghua Liang, Renji Tan, Junming Li and Yifeng Guo
Gels 2025, 11(8), 573; https://doi.org/10.3390/gels11080573 - 23 Jul 2025
Viewed by 260
Abstract
High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple [...] Read more.
High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple layers and large capacity currently have poor cycle life and a large gap between the actual output cycle capacity retention rate and the theoretical level. In this paper, polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP)/polyacrylonitrile (PAN)—lithium perchlorate (LiClO4)—lithium lanthanum zirconium tantalate (LLZTO) gel polymer electrolytes was prepared by UV curing process using a UV curing machine at a speed of 0.01 m/min for 10 s, with the temperature controlled at 30 °C and wavelength 365 nm. In order to study the performance and failure mechanism of multilayer solid state batteries, single and three layers of solid state batteries with ceramic/polymer composite gel electrolyte were assembled. The results show that the rate and cycle performance of single-layer solid state battery with gel electrolyte are better than those of three-layer solid state battery. As the number of cycles increases, the interface impedance of both single-layer and three-layer electrolyte membrane solid-state batteries shows an increasing trend. Specifically, the three-layer battery impedance increased from 17 Ω to 42 Ω after 100 cycles, while the single-layer battery showed a smaller increase, from 2.2 Ω to 4.8 Ω, indicating better interfacial stability. After 100 cycles, the interface impedance of multi-layer solid-state batteries increases by 9.61 times that of single-layer batteries. After 100 cycles, the corresponding capacity retention rates were 48.9% and 15.6%, respectively. This work provides a new strategy for large capacity solid state batteries with gel electrolyte design. Full article
(This article belongs to the Special Issue Research Progress and Application Prospects of Gel Electrolytes)
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22 pages, 4859 KiB  
Article
Engineered Ceramic Composites from Electrolytic Manganese Residue and Fly Ash: Fabrication Optimization and Additive Modification Mechanisms
by Zhaohui He, Shuangna Li, Zhaorui Li, Di Zhang, Guangdong An, Xin Shi, Xin Sun and Kai Li
Sustainability 2025, 17(14), 6647; https://doi.org/10.3390/su17146647 - 21 Jul 2025
Viewed by 416
Abstract
The sustainable valorization of electrolytic manganese residue (EMR) and fly ash (FA) presents critical environmental challenges. This study systematically investigates the performance optimization of EMR-FA ceramic composites through the coordinated regulation of raw material ratios, sintering temperatures, and additive effects. While the composite [...] Read more.
The sustainable valorization of electrolytic manganese residue (EMR) and fly ash (FA) presents critical environmental challenges. This study systematically investigates the performance optimization of EMR-FA ceramic composites through the coordinated regulation of raw material ratios, sintering temperatures, and additive effects. While the composite with 85 g FA exhibits the highest mechanical strength, lowest porosity, and minimal water absorption, the formulation consisting of 45 wt% EMR, 40 wt% FA, and 15 wt% kaolin is identified as a balanced composition that achieves an effective compromise between mechanical performance and solid waste utilization efficiency. Sintering temperature studies revealed temperature-dependent property enhancement, with controlled sintering at 1150 °C preventing the over-firing phenomena observed at 1200 °C while promoting phase evolution. XRD-SEM analyses confirmed accelerated anorthite formation and the morphological transformations of FA spherical particles under thermal activation. Additive engineering demonstrated that 8 wt% CaO addition enhanced structural densification through hydrogrossular crystallization, whereas Na2SiO3 induced sodium-rich calcium silicate phases that suppressed anorthite development. Contrastingly, ZrO2 facilitated zircon nucleation, while TiO2 enabled progressive performance enhancement through amorphous phase modification. This work establishes fundamental phase–structure–property relationships and provides actionable engineering parameters for sustainable ceramic production from industrial solid wastes. Full article
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19 pages, 5968 KiB  
Article
Investigation of Electrical Discharge Processes During Electrolytic–Plasma Nitrocarburizing
by Bauyrzhan Rakhadilov, Laila Sulyubayeva, Almasbek Maulit and Temirlan Alimbekuly
Materials 2025, 18(14), 3381; https://doi.org/10.3390/ma18143381 - 18 Jul 2025
Viewed by 357
Abstract
In this study, the process of electrolytic–plasma nitrocarburizing (EPNC) of 20-grade steel was investigated using various electrolytes and temperature regimes. At the first stage, optical spectral analysis of plasma emission during EPNC was carried out with spectral registration in the range of 275–850 [...] Read more.
In this study, the process of electrolytic–plasma nitrocarburizing (EPNC) of 20-grade steel was investigated using various electrolytes and temperature regimes. At the first stage, optical spectral analysis of plasma emission during EPNC was carried out with spectral registration in the range of 275–850 nm, which allowed the identification of active components (Hα, CN, Fe I, O I lines, etc.) and the calculation of electron density. Additionally, the EPNC process was recorded using a high-speed camera (1500 frames per second), which made it possible to visually evaluate the dynamics of arc and glow discharges under varying electrolyte compositions. At the next stage, the influence of temperature regimes (650 °C, 750 °C, and 850 °C) on the formation of the hardened layer was studied. Using SEM and EDS methods, the morphology, phase zones, and the distribution of chemical elements were determined. Microhardness measurements along the depth and friction tests were carried out. It was found that a temperature of 750 °C provides the best balance between the uniformity of chemical composition, high microhardness (~800 HV), and a minimal coefficient of friction (~0.48). The obtained results confirm the potential of the selected EPNC regime for improving the performance characteristics of 20-grade steel. Full article
(This article belongs to the Section Metals and Alloys)
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23 pages, 1314 KiB  
Review
Electrochemical and Electroless Deposition of High-Entropy Alloy Thin Films: A Review of Plating Conditions, Properties, and Applications
by Ewa Rudnik
Appl. Sci. 2025, 15(14), 8009; https://doi.org/10.3390/app15148009 - 18 Jul 2025
Viewed by 334
Abstract
High-entropy alloys (HEAs) represent a breakthrough class of materials characterized by a unique combination of properties derived from their multielement compositions. This review explores the current advancements in both electrochemical and electroless deposition techniques for synthesizing HEA thin films. This paper discusses the [...] Read more.
High-entropy alloys (HEAs) represent a breakthrough class of materials characterized by a unique combination of properties derived from their multielement compositions. This review explores the current advancements in both electrochemical and electroless deposition techniques for synthesizing HEA thin films. This paper discusses the crucial plating conditions using aqueous or organic electrolytes and various current/potential modes that influence the formation, quality, and properties of these complex alloy coatings. Particular attention is given to their emerging applications in areas such as catalysis, protective coatings, microelectronics, and liquids’ separation. A comparison of electrochemical versus electroless methods reveals insights into the advantages and limitations of each technique for research and industrial use. This comprehensive review aims to guide further innovation in the development and application of HEA coatings. Full article
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20 pages, 8022 KiB  
Article
Corrosion Response of Steel to Penetration of Chlorides in DC-Treated Hardened Portland Cement Mortar
by Milan Kouřil, Jan Saksa, Vojtěch Hybášek, Ivona Sedlářová, Jiří Němeček, Martina Kohoutková and Jiří Němeček
Materials 2025, 18(14), 3365; https://doi.org/10.3390/ma18143365 - 17 Jul 2025
Viewed by 232
Abstract
Electrochemical treatment by means of direct current (DC) is usually used as a measure for steel rebar corrosion protection, e.g., cathodic protection (CP), electrochemical chloride extraction (ECE), and re-alkalization (RA). However, the passage of an electrical charge through the pore system of concrete [...] Read more.
Electrochemical treatment by means of direct current (DC) is usually used as a measure for steel rebar corrosion protection, e.g., cathodic protection (CP), electrochemical chloride extraction (ECE), and re-alkalization (RA). However, the passage of an electrical charge through the pore system of concrete or mortar, coupled with the migration of ions, concentration changes, and resulting phase changes, may alter its chloride penetration resistance and, subsequently, the time until rebar corrosion activation. Porosity changes in hardened Portland cement mortar were studied by means of mercury intrusion porosimetry (MIP) and electrochemical impedance spectroscopy (EIS), and alterations in the mortar surface phase composition were observed by means of X-ray diffraction (XRD). In order to innovatively investigate the impact of DC treatment on the properties of the mortar–electrolyte interface, the cathode-facing mortar surface and the anode-facing mortar surface were analyzed separately. The corrosion of steel coupons embedded in DC-treated hardened mortar was monitored by means of the free corrosion potential (Eoc) and polarization resistance (Rp). The results showed that the DC treatment affected the surface porosity of the hardened Portland cement mortar at the nanoscale. Up to two-thirds of the small pores (0.001–0.01 µm) were replaced by medium-sized pores (0.01–0.06 µm), which may be significant for chloride ingress. Although the porosity and phase composition alterations were confirmed using other techniques (EIS and XRD), corrosion tests revealed that they did not significantly affect the time until the corrosion activation of the steel coupons in the mortar. Full article
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