Search Results (104)

In this article, the Ni-TiN coatings deposited on the surface of Q235 steel substrate via a magnetic-assisted electrodeposition approach. The surface morphology, Ti content, phase structure, and corrosion resistance of Ni-TiN coatings were investigated using a scanning electron microscope (SEM), a transmission electron microscopy (TEM), an energy disperse spectroscopy (EDS), an X-ray diffraction (XRD) instrument, and electrochemical workstation facility, respectively. SEM images showed that the surface morphology and thickness value of Ni-TiN coatings prepared at 0.7 T were superior to those obtained at 0.3 T and 1.1 T. EDS and adhesion strength results presented that the Ti content and adhesion strength of Ni-TiN coatings was lower than those produced at 0.7 T and 1.1 T. Meanwhile, Ni-TiN coatings prepared at 0.7 T possessed the highest hardness of 817.3 Hv. XRD patterns exhibited the nickel diffraction peaks of the Ni-TiN coatings fabricated at 0.7 T were broad and low, demonstrating that the size of nickel grain was fine. In comparison to other two Ni-TiN coatings, the one manufactured at 0.7 T possessed a high corrosion potential and a low corrosion current density, illustrating its outstanding corrosion resistance. Corrosion surface morphology revealed that the obvious corrosion pits emerged on the surface of Ni-TiN coatings deposited at 0.3 T, while the obvious corrosion pits were not appeared on the surface of Ni-TiN coatings manufactured at 0.7 T. In addition, the average corrosive weight loss of Ni-TiN coatings prepared at 0.7 T possessed the lowest of 7.2 mg, indicating the excellent corrosion resistance. Full article

Samarium, a rare earth element, is crucial for advanced technological applications, particularly due to the exceptional magnetic properties of Sm_xCo_y intermetallics, discovered over 50 years ago. However, its growing significance and demand have highlighted concerns about scarce, commercially viable natural sources and the complex separation processes needed to isolate it from other lanthanides. In this context, electrodeposition has emerged as a versatile method for both synthesizing samarium materials and recovering the element. A major obstacle in applying electrolysis lies in the complex electrochemical behavior of samarium species, stemming from their highly negative electrochemical potential. While this limits the use of aqueous solutions, it also opens up possibilities for alternative solvents, such as molecular liquids, ionic liquids, deep eutectic solvents, and molten salts. The electrochemical properties of samarium have prompted exploration into electrodeposition techniques for material synthesis and recycling. This review discusses various aqueous and non-aqueous electrolyte compositions, different electrolysis modes, and the role of cathode substrates. It also shows the potential of electrolysis in the fabrication of various cathode products (metal, alloys/intermetallics, inorganic compounds), highlighting both challenges and opportunities in its practical implementation. Full article

Amorphous cobalt-phosphorous (CoP) coatings are a candidate to replace hard chromium and other traditional coatings. Here, electrodeposition of both amorphous and crystalline CoP coatings was performed at room temperature and in an air environment. The bath composition and deposition conditions were optimized to offer a low cost, low maintenance, and safe process. The effects of various deposition variables such as solution composition, pH, duration, and mixing parameters were studied, and the reproducibility of the process was demonstrated. Selected coatings were then thoroughly characterized by a variety of techniques. The best amorphous/nanocrystalline coating contained ca. 6.4 wt.% P after 1.2 h of deposition, and 7.2 wt.% P after 4 h of deposition. The best crystalline coating contained ca. 2.7 wt.% P after 1.2 h of deposition and between 2.3 and 5.5 wt.% P after 4 h of deposition. The amorphous coating had excellent mechanical properties: a high hardness (7.8 ± 0.7 GPa), high Young’s modulus (153 ± 9 GPa), and surprisingly low coefficient of dry friction (between 0.11 ± 0.02 and 0.17 ± 0.01). The coating could not be scraped from the substrate using a diamond scalpel blade. In a standard adhesion test, the sample failed neither cohesively within the coating nor adhesively between the coating and the substrate. In the as-deposited conditions, the structure was uniform, nanocrystalline, or had nanocrystals embedded in an amorphous matrix. The crystallization temperature of the amorphous alloy was 284 °C, and the phase transformation occurred only between 300 and 400 °C. The coatings developed and comprehensively characterized herein may be considered for aerospace, magnetic storage, fuel cells, water splitting, and other applications. Full article

High-entropy alloys (HEAs) represent a breakthrough class of materials characterized by a unique combination of properties derived from their multielement compositions. This review explores the current advancements in both electrochemical and electroless deposition techniques for synthesizing HEA thin films. This paper discusses the crucial plating conditions using aqueous or organic electrolytes and various current/potential modes that influence the formation, quality, and properties of these complex alloy coatings. Particular attention is given to their emerging applications in areas such as catalysis, protective coatings, microelectronics, and liquids’ separation. A comparison of electrochemical versus electroless methods reveals insights into the advantages and limitations of each technique for research and industrial use. This comprehensive review aims to guide further innovation in the development and application of HEA coatings. Full article

Accurate imaging methods are important for understanding electrodeposition phenomena in metal batteries. Among the suitable imaging methods for this task is magnetic resonance imaging (MRI), which is a very powerful radiological diagnostic method. In this study, MR microscopy was used to image electroplating in a lithium symmetric cell, which was used as a model for a lithium-metal battery. Lithium electrodeposition in this cell was studied by sequential 3D ¹H MRI of 1 M LiPF₆ in EC/DMC electrolyte under different charging conditions, which resulted in different dynamics of the amount of electroplated lithium and its structure. The acquired images depicted the electrolyte distribution, so that the images of deposited lithium that did not give a detectable signal corresponded to the negatives of these images. With this indirect MRI, phenomena such as the transition from a mossy to a dendritic structure at Sand’s time, the growth of whiskers, the growth of dendrites with arborescent structure, the formation of dead lithium, and the formation of gas due to electrolyte decomposition were observed. In addition, the effect of charge and discharge cycles on electrodeposition was also studied. It was found that it is difficult to correctly predict the occurrence of these phenomena based on charging conditions alone, as seemingly identical conditions resulted in different results. Full article

The origin of homochirality by rotational magnetoelectrochemistry was theoretically examined. Electrochemical reductions in a rotating solution under a static vertical magnetic field were concluded to yield microscopic vortices with L-activity for enantiomeric reagents, whereas D-active vortices arise from electrochemical oxidation. The reduction case was experimentally verified by rotational magnetoelectrodeposition (RMED) of copper films using an electrolysis cell rotating in a magnetic field, where L-active screw dislocations were created by L-active microscopic vortices. In all the cases of the directions of magnetic polarity and system rotation, the RMED films exhibited L-activity for the enantiomeric reactions of amino acids. Full article

This study focused on investigations of FeCo and FeNi nanowires prepared by template-assisted electrodeposition in polycarbonate membranes. Nanowires with a diameter of 100 nm and length of 6 µm were grown at different cathodic potentials and electrolyte compositions. Scanning electron microscopy images revealed densely packed arrays of continuous nanowires with smooth surfaces without visible porosity, regardless of the applied potential. Chemical analysis of nanowires pointed out weak sensitivity of chemical composition on the electrodeposition potential in the case of FeCo nanowires, in contrast to FeNi nanowires, where the increase of the cathodic potential resulted in higher Ni content. X-ray diffraction studies showed polycrystalline structure for all samples indicating B2 phase (Pm-3m) with isotropic growth of FeCo nanowires and FeNi₃ phase with a preferential growth along [111] direction in the case of FeNi nanowires. The peak broadening suggests a fine crystalline structure for both FeCo and FeNi materials with average crystallite sizes below 20 nm. Magnetic studies indicated an easy axis of magnetization parallel to the nanowire axis for all FeCo nanowires and potential-dependent anisotropy for FeNi nanowires. The present studies thus suggested the feasibility of producing segmented nanowires based on FeNi alloys, while poor chemical sensitivity to the applied potential was observed for the FeCo system. Full article

Medium-entropy alloys (MEAs) exhibit properties comparable or even superior to high-entropy alloys (HEAs). Due to their very good resistance in thermomechanical conditions and corrosive environments and unique electrical and magnetic properties, medium-entropy alloys are good candidates for coating applications. One of the most economically effective methods of producing metallic coatings is electrodeposition. In this work, the structure of an electrodeposited CoFeNi medium-entropy alloy coating on a copper substrate from a metal chlorides solution (FeCl₂ ∙ 4H₂O + CoCl₂ ∙ 6H₂O + NiCl₂ ∙ 6H₂O) with the addition of boric acid (H₃BO₃) was investigated. The coating was characterized by a nanocrystalline structure identified by transmission electron microscopy examination and X-ray diffraction methods. Based on XRD and TEM, the face-centered cubic (FCC) phase of the CoFeNi MEA coating was identified. The high corrosion resistance of the MEA coating in a 3.5% NaCl environment at 25 °C was confirmed by electrochemical tests. Full article

In this study, nickel–cobalt (Ni–Co) coatings were fabricated via electrodeposition using a 2² central composite factorial design with two central and two axial points, totaling ten experiments. The effects of pH and current density on the coatings’ chemical composition and properties were evaluated. Coatings were characterized by microstructure, morphology, magnetic properties, and corrosion resistance. The results showed that pH significantly influenced chemical composition, while current density had no notable effect. Acidic pH produced cobalt-rich coatings (43–81 at.%), with uniform morphology, higher saturation magnetization, and lower corrosion resistance. Maximum cobalt content (81 at.%) resulted in a mixed face-centered cubic (fcc) + hexagonal close-packed (hcp) phase. Alkaline pH yielded nickel-rich coatings (89–95 at.%), featuring nodular morphology, lower magnetization, higher corrosion resistance, and, exclusively, the fcc phase. The highest polarization resistance (66.1 kΩ) occurred at pH 8.83 and 60 mA/cm², while resistance decreased with increasing cobalt content. The pH effect on deposition was linked to the formation of citrate complexes: ammonia and citrate complexes promoted nickel deposition under alkaline conditions, while stable cobalt complexes dominated in an acidic pH. These findings highlight the potential to tailor Ni–Co coatings for applications such as corrosion-resistant coatings (nickel-rich) or magnetic devices (cobalt-rich). Full article

There is a growing focus on sustainability, characterized by making changes that anticipate future needs and adapting them to present requirements. Sustainability is reflected in various areas of materials science as well. Thus, more research is focused on the fabrication of advanced materials based on earth-abundant metals. The role of iron and its alloys is particularly significant as iron is the second most abundant metal on our planet. Additionally, the electrochemical method offers an environmentally friendly approach for synthesizing multifunctional alloys. Thus, iron can be successfully codeposited with a targeted metal from complexing electrolytes, opening a large horizon for a smart tuning of properties and enabling various applications. In this review, we discuss the practical aspects of the electrodeposition of iron-based alloys from complexing electrolytes, with a focus on refractory metals as multifunctional materials having magnetic, catalytic, mechanical, and antimicrobial/antibacterial properties with advanced thermal, wear, and corrosion resistance. Peculiarities of electrodeposition from complexing electrolytes are practically significant as they can greatly influence the final structure, composition, and designed properties by adjusting the electroactive complexes in the solution. Moreover, these alloys can be further upgraded into composites, multi-layered, hybrid/recovered materials, or high-entropy alloys. Full article

Magnetic fields influence the deposition process and its current efficiency. They have a remarkable influence on thin films’ surface characteristics and catalytic properties. Here, we study the correlation between the magnetic flux density and the current efficiency of the deposition process in the presence of a magnetic field with different intensities in different directions: the directions parallel and perpendicular to the electrode surface. We also show how the magnetic field direction impacts the surface roughness. Furthermore, we also analyze the impact of these synthesized films on the hydrogen evolution reaction (HER) when using them as electrocatalysts and how the application of a magnetic field in two dissimilar orientations influences the surface roughness and wettability. The synthesized Ni films are characterized using a scanning electron microscope (SEM), X-ray diffraction (XRD), and atomic force microscopy (AFM). Full article

Magnetic encoders are composed of a magnetic sensor, a hard magnetic recording medium and a signal processing circuit. Electrodeposited micro-magnet arrays produced by micro-fabrication are promising recording media for enhancing encoder performance. However, two major engineering issues have yet to be resolved. One issue is an unknown relationship between the feature sizes of micro-magnet arrays and their stray field shapes, and another issue is the formation of micro-cracks due to the built-up residual stresses of thick films. In this study, we investigated the effect of feature sizes on the emanating stray field shape at various observation heights. Feature sizes include two height (i.e., film thickness) values of 78 μm and 176 μm, and both width and spacing with three values of 360 μm, 520 μm and 680 μm. Ultrasound-assisted agitation was adopted for investigating the effects of electrodepositing current densities on the film crystalline microstructures and magnetic properties. Narrowing the width of micro-magnets helps the stray field to become a sinusoidal profile. Thinner film, i.e., thickness 78 μm in this study, supports the stray field taking on a sinusoidal profile. Moreover, the spacing between the micro-magnets plays a key factor in determining the shape of the stray field. Under 37 kHz/156 W ultrasound agitation, the optimal hard magnetic properties of electrodeposited CoMnP films are residual magnetization 2329 G and coercivity 968 Oe by a current density of 10.0 mA/cm². Ultrasound-assisted electrodeposition, along with duly designed feature size, facilitates the micro-magnet arrays having a sinusoidal stray field shape using high quality films. Furthermore, for the first time, a systematic understanding of feature-size-dependent stray field evolution and improved polarities quality has been realized for the recording media of sinusoidal magnetic encoders. Full article

This study presents a novel approach to enhancing the performance of Ni-W-SiC coatings through magnetic field-assisted electrodeposition, with a specific focus on the influence of magnetic field orientation. The coatings were evaluated for their structure, surface topology, roughness, corrosion resistance, and wear resistance. The results indicated that the perpendicular magnetic orientation of the coating, obtained at a magnetic field value equal to 0.3 T (S1), showed the largest content of SiC, with a minimal grain size of Ni-W, measuring 84.7 nm with smooth, fine, and dense surface architecture. The S1 coating’s surface roughness, as revealed by AFM images, was 24.46 nm, significantly less than that of the coatings produced with 0 T (S0) and 0.3 T (S2) magnetic inductions. XRD results revealed that the Ni-W grains’ predominant growth direction shifted from the planar direction of (200) to the (111) direction, due to the application of a magnetic field oriented perpendicularly. In addition, the S1 coating had an outstanding corrosion resistance. Furthermore, S1, among all coatings, had the highest value of hardness, along with the lowest coefficient of friction and higher wear resistance. This work sets the stage for future advancements in surface engineering, demonstrating the potential of magnetic field orientation as a tool for material enhancement. Full article

Core–shell micro/nanomotors have garnered significant interest in biomedicine owing to their versatile task-performing capabilities. However, their effectiveness for photothermal therapy (PTT) still faces challenges because of their poor tumor accumulation, lower light-to-heat conversion, and due to the limited penetration of near-infrared (NIR) light. In this study, we present a novel core–shell micromotor that combines magnetic and photothermal properties. It is synthesized via the template-assisted electrodeposition of iron (Fe) and reduced graphene oxide (rGO) on a microtubular pore-shaped membrane. The resulting Fe-rGO micromotor consists of a core of oval-shaped zero-valent iron nanoparticles with large magnetization. At the same time, the outer layer has a uniform reduced graphene oxide (rGO) topography. Combined, these Fe-rGO core–shell micromotors respond to magnetic forces and near-infrared (NIR) light (1064 nm), achieving a remarkable photothermal conversion efficiency of 78% at a concentration of 434 µg mL⁻¹. They can also carry doxorubicin (DOX) and rapidly release it upon NIR irradiation. Additionally, preliminary results regarding the biocompatibility of these micromotors through in vitro tests on a 3D breast cancer model demonstrate low cytotoxicity and strong accumulation. These promising results suggest that such Fe-rGO core–shell micromotors could hold great potential for combined photothermal therapy. Full article

The high concentration of fluoride ions in industrial wastewater poses a threat to both human safety and the ecological environment. In this paper, three types of magnetic NiO nanomaterial (MNN) with nickel–iron ratios of 3:1, 2:1, and 1:2 were successfully prepared using the electrodeposition technique to eliminate fluoride ions (F⁻) from industrial wastewater. The surface morphology, phase composition, and chemical structure of the nanomaterials were analyzed using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The results demonstrate the MNN material’s exceptional adsorption capabilities for fluoride ions (F⁻) at a nickel–iron ratio of 3:1, with a maximum adsorption capacity of up to 58.3 mg/g. The adsorption process of fluoride on the MNN material was further examined using Langmuir and pseudo-second-order kinetic models, revealing predominantly monolayer adsorption and chemisorption characteristics. When the amount of FeSO₄•9H₂O added is minimal, only the distinctive peaks of NiO are visible in the product’s spectrum. However, as the Ni/Fe ratio decreases, characteristic peaks of Fe₃O₄ crystals begin to appear and gradually intensify, indicating an increase in Fe₃O₄ content within the MNN material. Additionally, the pH level significantly affects the adsorption of fluoride ions (F⁻) onto the MNN material, with the highest adsorption capacity observed at pH 7. Full article