Search Results (927)

Electric propulsion requires engines and transmission systems that run at higher speeds compared to combustion engines. For improving sustainability and environmental protection, biodegradable oils are suggested for the lubrication of high-speed gears that require particularly quick wetting of the steel surfaces. Newly developed promising candidates include short-chained polyalphaolefins. In the present work, a study on the applicability of such oil is presented and discussed with respect to different aging levels based on biodegradable properties. It focuses on the wettability of metallic surfaces investigated through time-resolved contact angle measurements. Carbon steels with different carbon contents and microstructures are selected as the most commonly used materials for gears. Effects of steel composition, surface roughness and oil oxidation are studied. The results show that in most cases, the application of biodegradable polyalphaolefins is not critical; however, a combination of steels with inhomogeneous microstructure, high surface roughness and aged oil can be critical because of limited wetting. Full article

To enhance the reliability of electric propulsion in electric aircraft and address power interruptions caused by current sensor failures, this study proposes a current sensorless fault-tolerant control strategy for permanent magnet synchronous motors (PMSMs) based on a long short-term memory (LSTM) network. First, a hierarchical architecture is constructed to fuse multi-phase electrical signals in the fault diagnosis layer (sliding mode observer). A symbolic function for the reaching law observer is designed based on Lyapunov theory, in order to generate current predictions for fault diagnosis. Second, when a fault occurs, the system switches to the LSTM reconstruction layer. Finally, gating units are used to model nonlinear dynamics to achieve direct mapping of speed/position to phase current. Verification using a physical prototype shows that the proposed method can complete mode switching within 10 ms after a sensor failure, which is 80% faster than EKF, and its speed error is less than 2.5%, fully meeting the high speed error requirements of electric aircraft propulsion systems (i.e., ≤3%). The current reconstruction RMSE is reduced by more than 50% compared with that of the EKF, which ensures continuous and reliable control while maintaining the stable operation of the motor and realizing rapid switching. The intelligent algorithm and sliding mode control fusion strategy meet the requirements of high real-time performance and provide a highly reliable fault-tolerant scheme for electric aircraft propulsion. Full article

This paper presents a comprehensive analysis comparing the implementation of electric and diesel buses for public transport services in the low-density area of the City of Jastrebarsko in Croatia. It utilizes a multidimensional approach and incorporates direct and indirect costs, such as vehicle acquisition, operation, charging, maintenance, and environmental impact costs during the lifecycle of the buses. The results show that, despite the higher initial investment in electric buses, these vehicles offer savings, especially when coupled with significantly reduced emissions of pollutants, which decreases indirect costs. However, local contexts differ, leading to a need to revise whether or not a municipality can finance the procurement and operations of such a fleet. The paper utilizes a robust methodological framework, integrating a proposal based on real-world data and demand and combining it with predictive analytics to forecast long-term benefits. The findings of the paper support the introduction of buses as a sustainable solution for Jastrebarsko, which provides insights for public transport planners, urban planners, and policymakers, with a discussion about the specific issues regarding the introduction, procurement, and operations of buses of different propulsion in a low-density area. Full article

Surface Air-Cooled Oil Coolers (SACOCs) can become a critical component in managing the increasing thermal loads of modern turbofan engines. Installed within the bypass duct, SACOCs utilize high-mass flow bypass air for convective heat rejection, reducing reliance on traditional Fuel-Oil Heat Exchangers. This review explores SACOC design principles, integration challenges, aerodynamic impacts, and performance trade-offs. Emphasis is placed on the balance between thermal efficiency and aerodynamic penalties such as pressure drop and flow distortion. Experimental techniques, including wind tunnel testing, are discussed alongside numerical methods, and Conjugate Heat Transfer modeling. Presented studies mostly demonstrate the impact of fin geometry and placement on both heat transfer and drag. Optimization strategies and Additive Manufacturing techniques are also covered. SACOCs are positioned to play a central role in future propulsion systems, especially in ultra-high bypass ratio and hybrid-electric architectures, where traditional cooling strategies are insufficient. This review highlights current advancements, identifies limitations, and outlines research directions to enhance SACOC efficiency in aerospace applications. Full article

The problem of the conversion of diesel buses to electric ones in connection with the inevitable introduction of the EURO 7 emission standards entails an automatic requirement to follow several additional United Nations Economic Commission for Europe rules, like R100 regulations. They regulate the preservation of battery units at longitudinal 12 g and transverse 10 g accelerations without penetrating into the elements of the bus body. Three models (12 modes in total) of battery units with frames made of S235 steel were analysed. The maximum stress value varies between 364.89 MPa and 439.08 MPa in 10 g and 12 g modes, respectively, which is beyond the tensile strength (360 MPa) and provokes plastic deformations. The max deformations were recorded in the models with the highest average stress: 63.04 mm in the 12 g mode with an average stress of 83.18 MPa. The minimum deformations of 6.95 and 7.95 mm were found in the 10 g modes (left and right acceleration direction, respectively), which meet the manufacturer’s requirements (45–50 mm maximum). The study’s primary contribution lies in developing a practical method for assessing battery unit integrity and structural behaviour during the conversion of diesel buses to electric propulsion, fully compliant with R100 regulations. By combining transient structural simulation, mathematical centre modelling of acceleration propagation, and centre of gravity prediction, the proposed approach enables engineers to evaluate electric conversions’ safety and certification feasibility without modifying the existing bus body. Full article

With the advancement in deep-space exploration, the injection technology using xenon as a working fluid in electric propulsion systems has emerged as a key area of interest. To delve into the gas-liquid dynamics of the liquid xenon injection process and the influence of gravity on this mechanism, this investigation employs a VOF two-phase flow model coupled with the Lee model to elucidate the characteristics of the two-phase flow during microgravity conditions. The findings uncover that in the absence of gravitational forces, gas-liquid stratification does not occur during the filling process. Consequently, this leads to an even distribution of gas and liquid within the tank, which in turn prolongs the filling duration in orbiting scenarios. Full article

The rise of hybrid electric vehicles (HEVs) marks a shift away from traditional engines driven by environmental and economic concerns. With the rapid growth of HEVs worldwide, their reliability becomes of utmost concern; thus, guaranteeing the proper operation of HEVs is a crucial quest. Condition-based monitoring (CBM), which intends to observe different kinds of parameters in the system to detect defects and reduce any unwanted breakdowns and equipment failure, plays an efficient role in enhancing HEVs’ reliability and ensuring their healthy operation. The permanent magnet machine (PMM) is the most used electric machine in the electric propulsion system of HEVs, as well as the most expensive. Hence, the condition monitoring of this machine is of great importance. The magnet crack is one of the most severe faults that may arise in this machine. Artificial intelligence (AI) is showing high capability in the field of CBM, fault detection, and fault identification and prevention. Hence, the aim of this paper is to present two data-based fault detection approaches, which are the support vector machine (SVM) and the Hidden Markov Model (HMM). Their capability to detect primitive faults like tiny cracks in the machine’s magnet will be shown. Applying and evaluating various CBM methods is essential to identifying the most effective approach to maximizing reliability, minimizing downtime, and optimizing maintenance strategies. A strategy to specify the remaining useful life (RUL) of the defected element is proposed. Full article

Purely electric and hybrid vehicles are emerging as the transport sector’s response to meet climate goals, aiming to mitigate global warming. As the adoption of transport electrification increases, the importance of recycling components of the electric propulsion system at the end of their life grows, particularly the battery pack, which significantly contributes to the vehicle’s final cost and generates environmental impacts and CO₂ during production. This work presents an overview of the recycling processes for lithium-ion automotive batteries, emphasizing the developing Brazilian scenario and more established international scenarios. In Brazil, companies and research centers are investing in recycling and using reused cathode material to manufacture new batteries through the hydrometallurgical process. On the international front, pyrometallurgy and physical recycling are being applied, and other methods, such as direct processes and biohydrometallurgy, are also under study. Regardless of the recycling method, the main challenge is scaling prototype processes to meet current and future battery demand, driven by the growth of electric and hybrid vehicles, pursuing both environmental gains through reduced mining and CO₂ emissions and economic viability to make recycling profitable and support global electrification. Full article

A collaborative inter-laboratory study was conducted to characterise the performance of the novel 250 W External Discharge Plasma Thruster (XPT) with a channel-less Hall effect-type thruster designed to address lifetime limitations and lower-power efficiency challenges in conventional Hall effect thrusters. This study aimed to validate performance measurements across different facilities and thrust stands, investigating potential facility effects on thrust characterisation. Performance testing was conducted both at the University of Surrey using a torsional thrust balance and at the University of Southampton with a double inverted pendulum thrust stand, providing independent verification of the thrust and efficiency metrics. The comparison highlighted the importance of cross-facility testing with differing background pressures, calibration methods, and thrust balance types. These differences provide valuable insights, ensuring more robust and reliable low-power thruster characterisation. The XPT thruster demonstrated consistent performance across both the University of Surrey and University of Southampton facilities, with thrust levels ranging from 1.60 mN to 11.8 mN, specific impulses from 327 s to 1067 s, and anode efficiencies up to 11%. Higher anode voltages and mass fluxes at Southampton enabled extended operational envelopes, revealing performance plateaus at elevated powers, particularly for flow rates above 8 sccm. Cross-facility testing highlighted facility-dependent influences, with Southampton achieving a higher thrust and specific impulse at lower flow rates (5–6 sccm) due to increased anode currents, while discrepancies between test sites of up to 25% were observed at higher flow rates (8–10 sccm) and powers above 200 W. Characterisation identified an optimal operating range at 200 W of anode power with a mass flux below 8 sccm. This work underscores the importance of inter-laboratory validation in electric propulsion testing and provides insights into the best practices for assessing next-generation Hall effect-type thrusters. Full article

Since 1 January 2024, newly produced heavy-duty trailers are subject to the assessment of their performance regarding CO₂ and fuel consumption according to Implementing Regulation (EU) 2022/1362. The method is based on the already established approach for the CO₂ and energy consumption evaluation of trucks and buses, i.e., applying a combination of component testing and vehicle simulation using the software VECTO (Vehicle Energy Consumption calculation TOol). For the evaluation of trailers, generic conventional towing vehicles in combination with the specific CO₂ and fuel consumption-relevant properties of the trailer, such as mass, aerodynamics, rolling resistance etc., are simulated in the “VECTO Trailer” software. The corresponding results are used in the European HDV CO₂ standards with which manufacturers must comply to avoid penalty payments (2030: −10% for semitrailers and −7.5% for trailers compared with the baseline year 2025). Methodology and legislation are currently being extended to also cover the effects of electrified trailers (trailers with an electrified axle and/or electrically supplied auxiliaries) on CO₂, electrical energy consumption, and electric range extension (special use case in combination with a battery-electric towing vehicle). This publication gives an overview of the developed regulatory framework and methods to be implemented in a future extension of VECTO Trailer as well as a comparison of different e-trailer configurations and usage scenarios regarding their impact on CO₂, energy consumption, and electric range by applying the developed methods in a preliminary potential analysis. Results from this analysis indicate that e-trailers that use small batteries (5–50 kWh) to power electric refrigeration units achieve a CO₂ reduction of 5–10%, depending primarily on battery capacity. In contrast, e-trailers designed for propulsion support with larger batteries (50–500 kWh) and e-axle(s) (50–500 kW) demonstrate a reduction potential of up to 40%, largely determined by battery capacity and e-axle rating. Despite their reduction potential, market acceptance of e-trailers remains uncertain as the higher number of trailers compared with towing vehicles could lead to slow adoption, especially of the more expensive configurations. Full article

This study presents a multi-objective predictive energy management system (EMS) for optimizing hybrid renewable energy systems (HRES) in autonomous marine vessels. The objective is to minimize fuel consumption and emissions while maximizing renewable energy usage and pure-electric sailing durations. The EMS combines nonlinear model predictive control (NMPC) with metaheuristic optimizers—Grey Wolf Optimization (GWO) and Genetic Algorithm (GA)—and is benchmarked against a conventional rule-based (RB) method. The HRES architecture comprises photovoltaic arrays, vertical-axis wind turbines (VAWTs), diesel engines, generators, and a battery storage system. A ship dynamics model was used to represent propulsion power under realistic sea conditions. Simulations were conducted using real-world operational and environmental datasets, with state prediction enhanced by an Extended Kalman Filter (EKF). Performance is evaluated using marine-relevant indicators—fuel consumption; emissions; battery state of charge (SOC); and emission cost—and validated using standard regression metrics. The NMPC-GWO algorithm consistently outperformed both NMPC-GA and RB approaches, achieving high prediction accuracy and greater energy efficiency. These results confirm the reliability and optimization capability of predictive EMS frameworks in reducing emissions and operational costs in autonomous maritime operations. Full article

Few studies have examined Hybrid Aquatic–Aerial Vehicles (HAAVs), autonomous vehicles designed to operate in both air and water, especially those that are aircraft-launched and recovered, with a variable-sweep design to free dive into a body of water and breach under buoyant and propulsive force to re-achieve flight. The novel design research examines the viability of a recoverable sonar-search child aircraft for maritime patrol, one which can overcome the prohibitive sea state limitations of all current HAAV designs in the research literature. This paper reports on the analysis from computational fluid dynamic (CFD) simulations of such an HAAV diving into static seawater at low speeds due to the reverse thrust of two retractable electric-ducted fans (EDFs) and its subsequent breach back into flight initially using a fast buoyancy engine developed for deep-sea research vessels. The HAAV model entered the water column at speeds around 10 ms⁻¹ and exited at 5 ms⁻¹ under various buoyancy cases, normal to the surface. Results revealed that impact force magnitudes varied with entry speed and were more acute according to vehicle mass, while a sufficient portion of the fuselage was able to clear typical wave heights during its breach for its EDF propulsors and wings to protract unhindered. Examining the medium transition dynamics of such a novel HAAV has provided insight into the structural, propulsive, buoyancy, and control requirements for future conceptual design iterations. Research is now focused on validating these unperturbed CFD dive and breach cases with pool experiments before then parametrically and numerically examining the effects of realistic ocean sea states. Full article

This study presents a comprehensive methodology for evaluating electric vehicle (EV) energy consumption by integrating coast down testing with standardized chassis dynamometer protocols under WLTP Class 3b and EPA driving cycles. Coast down tests were conducted to determine road load coefficients—critical for replicating real-world resistance profiles on a dynamometer. Energy usage data were measured using On-Board Diagnostics II (OBD-II) and dynamometer measurements to assess power flow from the battery to the wheels. The results reveal that OBD-II consistently recorded higher cumulative energy usage, particularly under urban driving conditions, highlighting limitations in dynamometer responsiveness to transient loads and regenerative events. Notably, the WLTP low-speed cycle exhibited a significantly lower efficiency of 62.42%, with nearly half of the battery energy consumed by non-propulsion systems. In contrast, the EPA cycle demonstrated consistently higher efficiencies of 84.52% (low-speed) and 93.00% (high-speed). Interestingly, high-speed efficiencies between WLTP and EPA were nearly identical, despite differences in total energy consumption. These findings underscore the importance of aligning test protocols with actual driving conditions and demonstrate the effectiveness of combining coast down data with real-time diagnostics for robust EV performance assessments. Full article

One of the challenges of our age is climate change and the ways in which it affects the Earth’s global ecosystem. To face the problems linked to such an issue, the international community has defined actions aimed at the reduction in greenhouse gas emissions in several sectors, including the aviation industry, which has been requested to mitigate its environmental impact. Conventional aircraft propulsion systems depend on fossil fuels, significantly contributing to global carbon emissions. For this reason, innovative propulsion technologies are needed to reduce aviation’s impact on the environment. Electric propulsion has emerged as a promising solution among the several innovative technologies introduced to face climate change challenges. It offers, in fact, a pathway to more sustainable air travel by eliminating direct greenhouse gas emissions, enhancing energy efficiency. Unfortunately, integrating electric motors into aircraft is currently a big challenge, primarily due to thermal management-related issues. Efficient heat dissipation is crucial to maintain optimal performance, reliability, and safety of the electric motor, but aeronautic applications are highly demanding in terms of power, so ad hoc Thermal Management Systems (TMSs) must be developed. The present paper explores the design and optimization of a TMS tailored for a megawatt electric motor in aviation, suitable for regional aircraft (~80 pax). The proposed system relies on coolant oil injected through a hollow shaft and radial tubes to directly reach hot spots and ensure effective heat distribution inside the permanent magnet cavity. The goal of this paper is to demonstrate how advanced TMS strategies can enhance operational efficiency and extend the lifespan of electric motors for aeronautic applications. The effectiveness of the radial tube configuration is assessed by means of advanced Computational Fluid Dynamics (CFD) analysis with the aim of verifying that the proposed design is able to maintain system thermal stability and prevent its overheating. Full article

If new technologies can increase production efficiency and reduce the consumption of natural resources, they can also bring new environmental risks. This dynamic is particularly relevant for the automotive industry, since it is one of the sectors that invests most in R&D, but at the same time also contributes a significant portion of greenhouse gas emissions and consumes a large amount of energy. This article aims to analyze the feasibility of meeting the environmental targets in place within 32 European countries in light of the recent technological trajectory of the automotive industry, namely with regard to the adoption of the propulsion model’s alternative to oil and diesel. Using data disaggregated by countries from 2000 up until 2020, in this paper, the estimated regressions aimed to not only verify whether electrical vehicles had a positive impact on CO₂ emissions found in the European market, but to also assess whether they will meet the target set for the next 30 years, with attention to the economy recovery after 2025 and a more robust EV market penetration in replacement of traditional fossil fuels cars. Full article