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Search Results (328)

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Keywords = dynamic shear rheometer

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17 pages, 4239 KiB  
Article
Molecular Dynamics Insights into Bio-Oil-Enhanced Self-Healing of Aged Asphalt
by Liuxiao Chen, Silu Tan, Mingyang Deng, Hao Xiang, Jiaxing Huang, Zhaoyi He and Lin Kong
Materials 2025, 18(15), 3472; https://doi.org/10.3390/ma18153472 - 24 Jul 2025
Abstract
Long-term aging deteriorates asphalt’s self-healing capacity, yet the molecular mechanisms of bio-oil rejuvenation remain unclear. The fluidity and healing index of an asphalt binder were tested using a dynamic shear rheometer, and a healing model was established using molecular dynamics software to analyze [...] Read more.
Long-term aging deteriorates asphalt’s self-healing capacity, yet the molecular mechanisms of bio-oil rejuvenation remain unclear. The fluidity and healing index of an asphalt binder were tested using a dynamic shear rheometer, and a healing model was established using molecular dynamics software to analyze the movement state. The results show that after adding the bio-oil, the healing index of aged asphalt increases significantly, lowering the optimal healing temperature by 10.1 °C. MD simulations demonstrate that bio-oil weakens van der Waals forces (with a 15.3% reduction in non-bonded energy) to enhance molecular diffusion, with a critical healing distance of 0.87 Å and aggregation at 1.11 Å. The bio-oil reduces the activation energy for healing from 4.97 kJ/mol (aged asphalt) to 3.75 kJ/mol. Molecular dynamics simulations can effectively aid scholars in understanding the asphalt healing process and movement patterns. Full article
(This article belongs to the Section Construction and Building Materials)
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23 pages, 3933 KiB  
Article
Evaluations on the Properties of Polymer and Nanomaterials Modified Bitumen Under Different Aging Conditions
by Shaban Ismael Albrka Ali, Khalifa Salem Gallouz, Ikenna D. Uwanuakwa, Mustafa Alas and Mohd Rosli Mohd Hasan
Nanomaterials 2025, 15(14), 1071; https://doi.org/10.3390/nano15141071 - 10 Jul 2025
Viewed by 251
Abstract
This research evaluates the rheological and mechanical properties of polymer- and nanomaterials-modified bitumen by incorporating nanosilica (NSA), nanoclay (NCY), and Acrylonitrile Styrene Acrylate (ASA) at 5% by weight of the bitumen. The samples were prepared at 165 °C for one hour to obtain [...] Read more.
This research evaluates the rheological and mechanical properties of polymer- and nanomaterials-modified bitumen by incorporating nanosilica (NSA), nanoclay (NCY), and Acrylonitrile Styrene Acrylate (ASA) at 5% by weight of the bitumen. The samples were prepared at 165 °C for one hour to obtain homogeneous blends. All samples were subjected to short- and long-term aging to simulate the effects of different operating conditions. The research conducted a series of tests, including consistency, frequency sweep, and multiple creep stress and recovery (MSCR) using the dynamic shear rheometer (DSR) and bending beam rheometer (BBR). The results showed that all modified bitumen outperformed the neat bitumen. The frequency sweep showed a higher complex modulus (G*) and lower phase angle (δ), indicating enhanced viscoelastic properties and, thus, higher resistance to permanent deformation. The BBR test revealed that the bitumen modified with NCY5% has a creep stiffness of 47.13 MPa, a 51.5% improvement compared to the neat bitumen, while the NSA5% has the highest m-value, a 28.5% enhancement compared with the neat bitumen. The MSCR showed that the modified blends have better recovery properties and, therefore, better resistance to permanent deformation under repeated loadings. The aging index demonstrated that the modified bitumen is less vulnerable to aging and maintains their good flexibility and resistance to permanent deformations. Finally, these results showed that adding 5% polymer and nanomaterials improved the bitumen’s’ performance before and after aging by reducing permanent deformation and enhancing crack resistance at low temperatures, thus extending the pavement service life and making them an effective alternative for improving pavement performance in various climatic conditions and under high traffic loads. Full article
(This article belongs to the Section Nanocomposite Materials)
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11 pages, 1447 KiB  
Article
Investigation of the Rheological Properties and Ageing Susceptibility of Bitumen Bio-Modified with Spent Coffee Grounds
by Stavros Kalampokis, Jan Valentin, Evangelos Manthos and Avraam A. Konstantinidis
Constr. Mater. 2025, 5(3), 45; https://doi.org/10.3390/constrmater5030045 - 8 Jul 2025
Viewed by 249
Abstract
The present study concerns the utilization of spent coffee grounds (SCGs) as an alternative bio-based modifier for a petroleum-based penetration grade 70/100 bitumen at 5%, 10% and 15% by weight of bitumen. The conventional properties of the binders were examined with a series [...] Read more.
The present study concerns the utilization of spent coffee grounds (SCGs) as an alternative bio-based modifier for a petroleum-based penetration grade 70/100 bitumen at 5%, 10% and 15% by weight of bitumen. The conventional properties of the binders were examined with a series of penetration, ring and ball, elastic recovery, dynamic viscosity and storage stability tests. Their rheological properties were assessed with a Dynamic Shear Rheometer. The aforementioned tests were conducted before and after applying a short-term ageing protocol to quantify the ageing susceptibility of the binders using different rheological ageing metrics. Furthermore, a statistical analysis was conducted to discover whether any correlations exist between the conventional and rheological properties of the binders. It was observed that spent coffee grounds can be incorporated into bitumen at an optimal content of up to 5% without downgrading the binder’s rheological properties or its structural integrity. Additionally, the bio-modifier slightly improved the ageing resistance of bitumen. Finally, the ring and ball test’s results had the strongest correlation with the DSR findings. Full article
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29 pages, 6769 KiB  
Article
Assessment of Asphalt Mixtures Enhanced with Styrene–Butadiene–Styrene and Polyvinyl Chloride Through Rheological, Physical, Microscopic, and Workability Analyses
by Hawraa F. Jabbar, Miami M. Hilal and Mohammed Y. Fattah
J. Compos. Sci. 2025, 9(7), 341; https://doi.org/10.3390/jcs9070341 - 1 Jul 2025
Viewed by 337
Abstract
This study investigates the performance improvement of asphalt binders through the incorporation of two polymers, polyvinyl chloride (PVC) and styrene–butadiene–styrene (SBS), with asphalt grade (60–70), to address the growing demand for durable and climate-resilient pavement materials, particularly in areas exposed to high temperatures [...] Read more.
This study investigates the performance improvement of asphalt binders through the incorporation of two polymers, polyvinyl chloride (PVC) and styrene–butadiene–styrene (SBS), with asphalt grade (60–70), to address the growing demand for durable and climate-resilient pavement materials, particularly in areas exposed to high temperatures like Iraq. The main objective is to improve the mechanical characteristics, thermal stability, and workability of typical asphalt mixtures to extend pavement lifespan and lessen maintenance costs. A thorough set of rheological, physical, morphological, and workability tests was performed on asphalt binders modified with varying content of PVC (3%, 5%, 7%, and 9%) and SBS (3%, 4%, and 5%). The significance of this research lies in optimizing binder formulations to enhance resistance to deformation and failure modes such as rutting and thermal cracking, which are common in extreme climates. The results indicate that PVC enhances performance grade (PG), softening point, and viscosity, although higher contents (7% and 9%) exceeded penetration grade specifications. SBS-modified binders demonstrated marked improvements in softening point, viscosity, and rutting resistance, with PG values increasing from PG64-x (unmodified) to PG82-x at 5% SBS. Fluorescence microscopy confirmed optimal polymer dispersion at 5% concentration for both SBS and PVC, ensuring compatibility with the base asphalt. Workability testing revealed that SBS-modified mixtures exhibited higher torque requirements, indicating reduced workability compared to both PVC-modified and unmodified binders. These findings offer valuable insights for the design of high-performance asphalt mixtures suitable for hot-climate applications and contribute to the development of more durable and cost-effective road infrastructure. Full article
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27 pages, 3625 KiB  
Article
Effect of Synthetic Wax on the Rheological Properties of Polymer-Modified Bitumen
by Marek Iwański, Małgorzata Cholewińska and Grzegorz Mazurek
Materials 2025, 18(13), 3067; https://doi.org/10.3390/ma18133067 - 27 Jun 2025
Viewed by 322
Abstract
The goal of this study is to evaluate how the inclusion of synthetic wax, added in 0.5% increments from 1.5% to 3.5%, affects the characteristics of PMB 45/80-65 (polymer-modified bitumen) during both short-term (RTFOT) and long-term (PAV) aging processes. Tests were carried out [...] Read more.
The goal of this study is to evaluate how the inclusion of synthetic wax, added in 0.5% increments from 1.5% to 3.5%, affects the characteristics of PMB 45/80-65 (polymer-modified bitumen) during both short-term (RTFOT) and long-term (PAV) aging processes. Tests were carried out to assess the fundamental properties of the binder, leading to the determination of the penetration index (PI) and the plasticity range (PR). The binder’s properties were examined at below-freezing operating temperatures, with creep stiffness measured using a bent beam rheometer (BBR) at −10 °C, −16° C, −22 °C, and −28 °C. The rheological properties of the asphaltenes were evaluated based on both linear and nonlinear viscoelasticity. The experimental study explored temperature effects on the rheological properties of composite materials using a DSR dynamic shear rheometer at 40 °C, 60 °C, and 80 °C over a frequency range of 0.005 to 10 Hz. The main parameters of interest were composite viscosity (η*) and zero shear viscosity (η0). Viscoelastic parameters, including the dynamic modulus (G*) and phase shift angle (δ), were determined, and Black’s curves were used to illustrate the relationship between these parameters, where G*/sinδ was determined. The MSCR test was employed to investigate the impact of bitumen on the asphalt mixture’s resistance to permanent deformation and to assess the degree and efficacy of asphalt modification. The test measured two parameters, irreversible creep compliance (Jnr) and recovery (R), under stress levels of 0.1 kPa (LVE) and 3.2 kPa (N-LVE). The Christensen–Anderson–Marasteanu model was used to describe the bitumen behavior during binder aging, as reflected in the rheological study results. Ultimately, this study revealed that synthetic wax influences the rheological properties of PMB 45/80-65 polymer bitumen. Specifically, it mitigated the stiffness reduction in modified bitumen caused by polymer degradation during aging at an amount less than 2.5% of synthetic wax. Full article
(This article belongs to the Special Issue Advances in Asphalt Materials (Second Volume))
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25 pages, 3108 KiB  
Article
High-Temperature Performance Enhancement of Asphalt Binders Modified with Single-Use Masks: A Rheological Analysis with Predictive Modeling
by Alaaeldin A. A. Abdelmagid, Guanghui Jin, Guocan Chen, Baotao Huang, Yiming Li and Aboubaker I. B. Idriss
Polymers 2025, 17(13), 1746; https://doi.org/10.3390/polym17131746 - 24 Jun 2025
Viewed by 333
Abstract
Due to high temperatures and repeated load, asphalt pavements commonly experience rutting distress, a challenge that can be considerably reduced by modifying the binder components. This research focused on evaluating the performance of asphalt binders with single-use masks (SUMs) when subjected to high [...] Read more.
Due to high temperatures and repeated load, asphalt pavements commonly experience rutting distress, a challenge that can be considerably reduced by modifying the binder components. This research focused on evaluating the performance of asphalt binders with single-use masks (SUMs) when subjected to high temperatures. For this purpose, dynamic shear rheometer (DSR)-based frequency sweep, temperature sweep, and multiple stress creep recovery (MSCR) experiments were performed on various asphalt binders, including both unmodified and SUM-modified (SUMM) samples. To explore the effects of temperature, SUM content, and loading frequency on the rutting performance of the SUMM samples, a statistical modeling-based response surface methodology (RSM) was utilized, enabling the creation of predictive mathematical models. To investigate the internal morphology of the binders, fluorescence microscopy (FM) was applied. Data from rheological analyses revealed that the addition of SUM markedly boosted the high-temperature resistance of the asphalt binder. Findings from the MSCR analysis indicated that the SUMM samples achieved lower nonrecoverable compliance (Jnr) and greater percent recovery (R) values than the reference asphalt, suggesting that SUMs significantly enhance the binder’s resistance to rutting. Data analysis demonstrated that the chosen independent variables had a considerable effect on the asphalt’s complex modulus (G*) and rutting performance (G*/sin (δ)), prompting the formulation of predictive models for rutting susceptibility. Moreover, the FM examination demonstrated that the SUM was homogeneously integrated across the asphalt matrix. Full article
(This article belongs to the Section Polymer Physics and Theory)
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15 pages, 1882 KiB  
Article
Predicting Rheological Properties of Asphalt Modified with Mineral Powder: Bagging, Boosting, and Stacking vs. Single Machine Learning Models
by Haibing Huang, Zujie Xu, Xiaoliang Li, Bin Liu, Xiangyang Fan, Haonan Ding and Wen Xu
Materials 2025, 18(12), 2913; https://doi.org/10.3390/ma18122913 - 19 Jun 2025
Viewed by 346
Abstract
This study systematically compares the predictive performance of single machine learning (ML) models (KNN, Bayesian ridge regression, decision tree) and ensemble learning methods (bagging, boosting, stacking) for quantifying the rheological properties of mineral powder-modified asphalt, specifically the complex shear modulus (G*) and the [...] Read more.
This study systematically compares the predictive performance of single machine learning (ML) models (KNN, Bayesian ridge regression, decision tree) and ensemble learning methods (bagging, boosting, stacking) for quantifying the rheological properties of mineral powder-modified asphalt, specifically the complex shear modulus (G*) and the phase angle (δ). We used two emulsifiers and three mineral powders for fabricating modified emulsified asphalt and conducting rheological property tests, respectively. Dynamic shear rheometer (DSR) test data were preprocessed using the local outlier factor (LOF) algorithm, followed by K-fold cross-validation (K = 5) and Bayesian optimization to tune model hyperparameters. This framework uniquely employs cross-validated predictions from base models as input features for the meta-learner, reducing information leakage and enhancing generalization. Traditional single ML models struggle to characterize accurately as a result, and an innovative stacking model was developed, integrating predictions from four heterogeneous base learners—KNN, decision tree (DT), random forest (RF), and XGBoost—with a Bayesian ridge regression meta-learner. Results demonstrate that ensemble models outperform single models significantly, with the stacking model achieving the highest accuracy (R2 = 0.9727 for G* and R2 = 0.9990 for δ). Shapley additive explanations (SHAP) analysis reveals temperature and mineral powder type as key factors, addressing the “black box” limitation of ML in materials science. This study validates the stacking model as a robust framework for optimizing asphalt mixture design, offering insights into material selection and pavement performance improvement. Full article
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21 pages, 5570 KiB  
Article
Influence of Mineral Powder Content and Gradation on the Aging and High-Temperature Rheological Properties of Styrene-Butadiene-Styrene (SBS) Modified Asphalt
by Chengwei Xing, Zhibin Chang, Bohan Zhu, Tian Jin, Qing Ma and Jie Wang
Materials 2025, 18(12), 2785; https://doi.org/10.3390/ma18122785 - 13 Jun 2025
Viewed by 360
Abstract
This paper aims to explore the influences of the content and gradation of mineral powder on the rheological properties of styrene-butadiene-styrene (SBS) modified asphalt mastic at different aging stages and temperatures. In the experiment, SBS modified asphalt mastic samples with different powder-to-binder ratios [...] Read more.
This paper aims to explore the influences of the content and gradation of mineral powder on the rheological properties of styrene-butadiene-styrene (SBS) modified asphalt mastic at different aging stages and temperatures. In the experiment, SBS modified asphalt mastic samples with different powder-to-binder ratios (0.6, 0.8, and 1.0) and different mineral powder gradations (500 mesh passing rates of 76.89% and 100%) were prepared. Following aging periods of 5, 25, and 45 h in the pressure aging vessel (PAV), the asphalt underwent comprehensive rheological characterization using a dynamic shear rheometer (DSR). The research shows that mineral powder can boost mastic’s deformation resistance and elastic effect. When aged by PAV for 45 h, the powder-to-binder ratio increased from 0.6 to 1.0, and its complex modulus increased by nearly 2.5 times at 58 °C. For SBS modified asphalt mastic of PAV 0 h, the powder-to-binder ratio increased from 0.6 to 1.0 and its phase angle was reduced from 59.6 to 53.2, which indicated that the elasticity of mastic was improved. However, this accelerated the degradation rate of SBS, making the aging process more complex. Fine-grained mineral powder is more effective in enhancing mastic’s deformation resistance than coarse-grained mineral powder. The fine-graded mastic had better rutting resistance after 45 h of aging than after 25 h of aging because the mineral powder compensated for the SBS loss-induced elasticity reduction. Smaller mineral powder particles lead to better a mastic anti-aging effect. After 45 h of aging, fine-grained mineral powder offered a better elastic effect. But the ways in which mineral powder and SBS boost mastic elasticity differ greatly. The results of this study provide a reference for optimizing the design of asphalt mixtures. Full article
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24 pages, 11392 KiB  
Article
Microstructural Evolution and Rheological Enhancement of Asphalt–Rubber Binders: Unveiling the Role of Morphology in Performance
by Eslam Deef-Allah, Mohyeldin Ragab, Mohamed Attia and Magdy Abdelrahman
Buildings 2025, 15(12), 1963; https://doi.org/10.3390/buildings15121963 - 6 Jun 2025
Cited by 1 | Viewed by 519
Abstract
Understanding the development of an asphalt binder’s internal network structure is essential when interacting asphalt and crumb rubber. Thus, the focus of this study was to reveal the development of asphalt–rubber binders’ (A-RBs) network structures at different interaction times and their correlation with [...] Read more.
Understanding the development of an asphalt binder’s internal network structure is essential when interacting asphalt and crumb rubber. Thus, the focus of this study was to reveal the development of asphalt–rubber binders’ (A-RBs) network structures at different interaction times and their correlation with performance. Atomic force microscopy (AFM) was utilized to image the morphologies of the binders, and the binders’ performances were explored rheologically with a dynamic shear rheometer. Extending the interaction time to 8 h and utilizing a soft binder altered the network structures from agglomerated dispersoids—minuscule distributed phase zones embedded in the continuous matrix of the asphalt binder—to well-organized lamellar structures. At 8 h, using a softer binder increased stiffness by 25% and elasticity by 15%, accelerating early rubber dissolution. Extending the interaction time from 4 to 8 h increased rubber dissolution by 5–23%, depending on the binder type. The 150% increase in stress overshoot for A-RBs with the soft binder versus those with the stiff one reflects the development of the network structure. At 8 h, the soft binder reduced the AFM mean phase angle by 10% and the standard deviation by 64%, indicating a more homogeneous and stable network than that obtained with the stiff binder. Thus, the 8 h interaction time and soft binder facilitated rubber swelling and enhanced component diffusion, aiding in the formation of a homogeneous network. Full article
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19 pages, 5126 KiB  
Article
Rheological Properties and Influence Mechanisms of Twin-Screw Activated Rubber Powder Composite SBS-Modified Asphalt
by Yicai Zhao, Rui Dong, Jingzhuo Zhao, Yongning Wang, Fucheng Guo, Xiaolong Wei, Bo Li and Yong Huang
Materials 2025, 18(10), 2359; https://doi.org/10.3390/ma18102359 - 19 May 2025
Cited by 1 | Viewed by 390
Abstract
To investigate the rheological properties and influence mechanisms of twin-screw activated rubber composite-modified asphalt, we used SBS-modified asphalt (SBS) as the reference. Raw rubber powder composite-modified asphalt (RA/SBS) and activated rubber composite-modified asphalt (ARA/SBS) were prepared. A dynamic shear rheometer (DSR) and bending [...] Read more.
To investigate the rheological properties and influence mechanisms of twin-screw activated rubber composite-modified asphalt, we used SBS-modified asphalt (SBS) as the reference. Raw rubber powder composite-modified asphalt (RA/SBS) and activated rubber composite-modified asphalt (ARA/SBS) were prepared. A dynamic shear rheometer (DSR) and bending beam rheometer (BBR) were employed to comparatively analyze the rheological characteristics of the three modified asphalts, while Fourier transform infrared spectroscopy (FTIR) and fluorescence microscopy were used to reveal the micro-mechanisms in ARA/SBS. The results showed that ARA/SBS exhibited better storage stability and low-temperature flexibility compared to SBS and RA/SBS, and ARA/SBS demonstrated lower viscosity than RA/SBS. Among the three, ARA/SBS showed significantly improved high-temperature performance. The comparison of creep stiffness S and creep rate m indicated optimal performance in ARA/SBS, confirming that twin-screw activated rubber powder could significantly enhance the low-temperature properties of modified asphalt. Microscopically, chemical reactions occurred between oxygen-containing functional groups in activated rubber and polar groups in asphalt, while a cross-linked network structure formed between activated rubber molecules and asphalt molecular chains, improving compatibility and enhancing the rheological properties of composite modified asphalt. Full article
(This article belongs to the Section Construction and Building Materials)
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25 pages, 6761 KiB  
Article
Laboratory Study on the Stiffening Phenomena Caused by Aging and by the Addition of Kraft Lignin at Low Dosages Measured by Physico-Chemical and Rheological Tests on a Soft Bitumen
by Gabriel Orozco, Sébastien Lamothe, Wesam Al-Falahat, Jean-Claude Carret and Alan Carter
Materials 2025, 18(10), 2209; https://doi.org/10.3390/ma18102209 - 10 May 2025
Viewed by 489
Abstract
This study investigates the stiffening phenomena caused by aging and low-dosage Kraft lignin addition on a soft bitumen (PG58S–28)- used in cold climate regions. Through a combination of physico-chemical and rheological analyses, including Fourier-transform infrared spectroscopy (FTIR), Brookfield rheometer viscosity (BRV), dynamic shear [...] Read more.
This study investigates the stiffening phenomena caused by aging and low-dosage Kraft lignin addition on a soft bitumen (PG58S–28)- used in cold climate regions. Through a combination of physico-chemical and rheological analyses, including Fourier-transform infrared spectroscopy (FTIR), Brookfield rheometer viscosity (BRV), dynamic shear rheometer (DSR), multiple stress creep recovery (MSCR), bending beam rheometer (BBR), and complex shear modulus (G*) tests, the impacts of lignin modification and thermo-oxidative aging are evaluated. In particular, the anti-aging potential of lignin is scrutinized. The results indicate that while the carbonyl index effectively tracks bitumen aging, the sulphoxide index is less reliable due to high initial S=O bond content in Kraft lignin and greater repeatability variability. Standard rheological tests (BRV, DSR, MSCR, and BBR) show that long-term aging significantly increases bitumen stiffness, while lignin modification leads to a moderate stiffening effect but does not exhibit any noticeable anti-aging properties. The G* analysis confirms that aging strongly influences bitumen rigidity, particularly at low and intermediate equivalent frequencies, while lignin acts similarly to an inert filler, with minimal effects on linear viscoelastic (LVE) behaviour. Overall, the study concludes that the addition of Kraft lignin at low dosage does not alter the fundamental aging mechanisms of bitumen, nor does it provide significant antioxidant benefits. These findings contribute to the ongoing discussion on bio-based bitumen modifiers and their role in sustainable pavement materials. Full article
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18 pages, 5139 KiB  
Article
Effects of Complex Environmental Conditions on Fatigue Self-Healing Properties of Fast-Melting SBS-Modified Asphalt
by Jinchao Yue, Jiahao Fu, Yihan Wang, Yang Ming, Guoqi Tang and Ruixia Li
Materials 2025, 18(9), 2157; https://doi.org/10.3390/ma18092157 - 7 May 2025
Viewed by 418
Abstract
Asphalt pavements are prone to various distresses under complex environmental influences during service, which significantly affects their fatigue life. This study conducted complex environmental simulation tests, including pressure aging, ultraviolet (UV) aging, and coupling effects with salt solutions at different concentrations. A dynamic [...] Read more.
Asphalt pavements are prone to various distresses under complex environmental influences during service, which significantly affects their fatigue life. This study conducted complex environmental simulation tests, including pressure aging, ultraviolet (UV) aging, and coupling effects with salt solutions at different concentrations. A dynamic shear rheometer (DSR) was employed to perform frequency sweep tests, linear amplitude sweep (LAS) tests, and fatigue–healing–fatigue tests. The fatigue self-healing properties of fast-melting SBS (SBS-T)-modified asphalt were evaluated based on the viscoelastic continuous damage theory. The results indicate that coupled aging effects significantly increase the viscoelastic characteristic parameters of SBS-T-modified asphalt, with more elastic components transforming into viscous components. Compared to other aging effects, the coupled pressure-UV-salt solution condition induces the most severe degradation in the fatigue durability of SBS-T-modified asphalt. Simultaneously, the self-healing capability of aged asphalt is also reduced. Specifically, with increasing strain, more complex aging conditions lead to the faster deterioration of asphalt fatigue life and lower self-healing capacity. While asphalt demonstrates measurable fatigue life restoration through self-healing, the synergistic coupling of salt solution exposure and multi-factor aging significantly compromises both the absolute fatigue resistance and the relative recovery efficiency. Full article
(This article belongs to the Special Issue Innovative Approaches in Asphalt Binder Modification and Performance)
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17 pages, 6902 KiB  
Article
Effect of Waste Cigarette Butt Fibers on the Properties and CO2 Footprint of Bitumen
by Kai Yang, Cheng Cheng, Yong Yan, Qinglin Wu and Ru Du
Materials 2025, 18(9), 2059; https://doi.org/10.3390/ma18092059 - 30 Apr 2025
Viewed by 317
Abstract
This research utilized recycled acetate fibers from discarded cigarette butts (CBs) as reinforcing materials, reducing solid waste and enhancing the properties of bitumen. The surface properties of the fibers significantly impacted the binder characteristics. The treatment of CB fibers with anhydrous ethanol was [...] Read more.
This research utilized recycled acetate fibers from discarded cigarette butts (CBs) as reinforcing materials, reducing solid waste and enhancing the properties of bitumen. The surface properties of the fibers significantly impacted the binder characteristics. The treatment of CB fibers with anhydrous ethanol was employed to remove the plasticizer glycerol triacetate (GTA), enabling the better homogeneity of the fibers in the binder. Thermogravimetric analysis (TGA) and scanning electron microscopy (SEM) were used to assess the effectiveness of the fiber treatment. A dynamic shear rheometer (DSR) was used to explore the properties of bitumen with varying CB contents (0%, 0.25%, 0.75%, and 1.25% by weight). A whole life cycle analysis further confirmed the eco-efficiency of CB binders. The results show that the pretreatment effectively removed GTA, leading to a more homogeneous dispersion of fibers in the binder. Adding CBs can significantly improve bitumen properties, but this effect does not increase with higher dosages; when the CB content exceeded 1.25%, a reduction in fatigue resistance was observed. Among the tested dosages, the optimal amount was 0.75%, which improved the high-temperature performance of the binder by 2.7 times, the medium-temperature fatigue life by 1.78 times, and the low-temperature performance by 1.08 times. In terms of ecological benefits, the addition of CB fibers to bitumen pavement reduced carbon emissions by two-thirds compared to traditional bitumen pavement, resulting in a significant decrease in carbon emissions. This study provides valuable insights into the construction of sustainable transportation infrastructure. Full article
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26 pages, 3160 KiB  
Article
Research on Pavement Performance of Steel Slag Asphalt Mastic and Mixtures
by Jianmin Guo, Jincheng Wei, Feiping Xu, Qinsheng Xu, Liang Kang, Wenjuan Wu, Wencheng Shi and Xiangpeng Yan
Coatings 2025, 15(5), 525; https://doi.org/10.3390/coatings15050525 - 28 Apr 2025
Viewed by 486
Abstract
In order to explore the influence of steel slag on the road performance of asphalt mastic and its mixtures, steel slag powder (SSP) and steel slag aggregate (SSA) were used to replace limestone mineral powder filler (MF) and natural limestone aggregate (LA) respectively [...] Read more.
In order to explore the influence of steel slag on the road performance of asphalt mastic and its mixtures, steel slag powder (SSP) and steel slag aggregate (SSA) were used to replace limestone mineral powder filler (MF) and natural limestone aggregate (LA) respectively to prepare asphalt mastic and mixture. A series of standardized tests including penetration, softening point, ductility, viscosity, pull-off strength, dynamic shear rheometer (DSR), and bending beam rheometer (BBR) were carried out to evaluate the performance of asphalt mastics with SSP. Meanwhile, high- and low-temperature performance, moisture stability, volumetric stability, and fatigue resistance were evaluated by wheel tracking, uniaxial penetration strength, Hamburg, three-point bending, freeze–thaw splitting, immersed Marshall stability, water immersion expansion, and two-point bending trapezoidal beam fatigue tests. The results show that compared to the asphalt mastic with MF, enhanced high-temperature deformation resistance and reduced low-temperature cracking resistance of asphalt mastic with SSP were observed, as well as superior aging resistance. The improvements in high-temperature stability, moisture resistance, and fatigue performance were confirmed for asphalt mixtures with SSP/SSA. Additionally, compromised volumetric stability and low-temperature crack resistance were found when SSP/SSA was used in mixtures. Although asphalt mixtures with SSA exhibited 257.79%–424.60% higher expansion rate after 21-day immersion than those with LA, the 3-day immersion expansion rates complied with specification limits (<1.5% per JTG F40-2004). Critical volume expansion control measures should be adopted for full-component applications of steel slag powder/aggregates due to the hydration potential of free lime (f-CaO) and magnesium oxide (MgO) in steel slag under moisture exposure. Full article
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19 pages, 5881 KiB  
Article
Feasibility of Polyphosphoric Acid in Emulsified Asphalt Modification: Emulsification Characteristics, Rheological Properties, and Modification Mechanism
by Simiao Pan, Xiang Liu, Xiaolong Li, Jingpeng Jia and Jun Yang
Coatings 2025, 15(4), 471; https://doi.org/10.3390/coatings15040471 - 16 Apr 2025
Viewed by 479
Abstract
Polyphosphoric acid (PPA), a chemical modifier widely used in petroleum asphalt, results in significant performance improvements. However, its effectiveness for modified emulsified asphalt has not yet been thoroughly verified. This study aims to investigate the emulsification properties, rheological characteristics, compatibility, and modification mechanisms [...] Read more.
Polyphosphoric acid (PPA), a chemical modifier widely used in petroleum asphalt, results in significant performance improvements. However, its effectiveness for modified emulsified asphalt has not yet been thoroughly verified. This study aims to investigate the emulsification properties, rheological characteristics, compatibility, and modification mechanisms of PPA-modified emulsified asphalt and validate the feasibility of applying PPA for modification. Initially, PPA-modified emulsified asphalt was prepared at different dosages (0%, 0.5%, 1.0%, 1.5%, and 2.0%), and its emulsification characteristics, including evaporation residue properties and storage stability, were evaluated. Subsequently, the rheological performance and compatibility of PPA-modified emulsified asphalt at various temperatures were evaluated using a dynamic shear rheometer. Finally, Fourier transform infrared spectroscopy (FTIR) and fluorescence microscopy (FM) were utilized to investigate the effects of PPA modification on the chemical composition and microscopic characteristics of emulsified asphalt. The results indicated that, with increasing PPA dosage, the softening point of modified emulsified asphalt initially decreased and then increased, while penetration and ductility first increased and then decreased, accompanied by reduced storage stability. Furthermore, PPA modification can enhance the high-temperature stability, fatigue properties, and low-temperature performance of emulsified asphalt, but the effectiveness depended on the dosage of PPA. Specifically, optimal compatibility of modified emulsified asphalt was achieved at a PPA dosage of 1.0%. Notably, PPA underwent hydrolysis within the emulsified asphalt system, leading to modification mechanisms distinct from those observed in base asphalt modification. At a PPA dosage of 1.0%, asphalt particles within the emulsified asphalt exhibited the most uniform distribution. Conversely, excessive PPA dosage (e.g., 2.0%) caused significant particle aggregation, consequently weakening the modification effect. Full article
(This article belongs to the Special Issue Synthesis and Application of Functional Polymer Coatings)
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