Search Results (32)

The reliability of the EDS (Electric Drive System) in electric vehicles is crucial to overall vehicle performance. This study addresses the challenge of acquiring high-fidelity internal load data in the early development phase due to the absence of prototypes, overcoming the limitations of traditional road tests, which are costly, time-consuming, and unable to measure gear meshing forces. A method based on a VPG (Virtual Proving Ground) is proposed to acquire internal loads of a dual-motor EDS, analyze the impact of typical virtual fatigue durability road conditions on critical components, and generate load spectra for test bench experiments. Through point cloud data-based road modeling and rigid-flexible coupled simulation, dynamic loads are accurately extracted, with pseudo-damage contributions from eight intensified road conditions quantified using pseudo-damage calculations, and equivalent sinusoidal load spectra generated using the rainflow counting method and linear cumulative damage theory. Compared to the limitations of existing VPG methods that rely on simplified models, this study enhances the accuracy of internal load extraction, providing technical support for EDS durability testing. Building on existing research, it focuses on high-fidelity acquisition of EDS loads and load spectrum generation, improving applicability and addressing deficiencies in simulation accuracy. This study represents a novel application of VPG technology in electric drive system development, resolving the issue of insufficient early-stage load spectra. It provides data support for durability optimization and bench testing, with future validation planned using real vehicle data. Full article

This paper presents an electromechanical coupling model integrating an equivalent magnetic network (EMN) model of a dual three-phase permanent magnet synchronous motor (DTP-PMSM) with the dynamic model of a helical planetary gear transmission system. Using this model, this study analyzes the dynamic characteristics of an electric drive system, specifically motor phase current, electromagnetic torque, and gear meshing force, under self-fault-tolerant control strategies. Simulation and experimental results demonstrate that the self-fault-tolerant control strategy enables rapid fault tolerance during open-phase faults, significantly reducing system fault recovery time. Meanwhile, compared to the open-phase faults conditions, the self-fault-tolerant control effectively suppresses most harmonic components within the system; only the second harmonic amplitude of the electromagnetic torque exhibited an increase. This harmonic disturbance propagates to the gear system through electromechanical coupling, synchronously amplifying the second harmonic amplitude in the gear system’s vibration response. This study demonstrates that self-fault-tolerant control strategies significantly enhance the dynamic response performance of the electric drive system under open-phase faults conditions. Furthermore, this study also investigates the electromechanical coupling mechanism through which harmonics generated by this strategy affect the gear system’s dynamic response, providing theoretical support for co-optimization electromechanical coupling design and fault-tolerant control in high-reliability electric drive transmission systems. Full article

Hub motor-driven vehicles (HMDVs) suffer from poor handling and stability due to an increased unsprung mass and unbalanced radial electromagnetic forces. Although traditional ground-hook control reduces the dynamic tire load, it severely worsens the body acceleration. This paper presents a generalized ground-hook control strategy based on impedance transfer functions to address the parameter redundancy in structural methods. A quarter-vehicle model with a switched reluctance motor wheel hub drive was used to study different orders of generalized ground-hook impedance transfer function control strategies for dynamic inertial suspension. An enhanced fish swarm parameter optimization method identified the optimal solutions for different structural orders. Analyses showed that the third-order control strategy optimized the body acceleration by 2%, reduced the dynamic tire load by 8%, and decreased the suspension working space by 22%. This strategy also substantially lowered the power spectral density for the body acceleration and dynamic tire load in the low-frequency band of 1.2 Hz. Additionally, it balanced computational complexity and performance, having slightly higher complexity than lower-order methods but much less than higher-order structures, meeting real-time constraints. To address time-domain deviations from generalized ground-hook control in semi-active systems, a dynamic compensation strategy was proposed: eight topological structures were created by modifying the spring–damper structure. A deviation correction mechanism was devised based on the frequency-domain coupling characteristics between the wheel speed and suspension relative velocity. For ride comfort and road-friendliness, a dual-frequency control criterion was introduced: in the low-frequency range, energy transfer suppression and phase synchronization locking were realized by constraining the ground-hook damping coefficient or inertance coefficient, while in the high-frequency range, the inertia-dominant characteristic was enhanced, and dynamic phase adaptation was permitted to mitigate road excitations. The results show that only the T0 and T5 structures met dynamic constraints across the frequency spectrum. Time-domain simulations showed that the deviation between the T5 structure and the third-order generalized ground-hook impedance model was relatively small, outperforming traditional and T0 structures, validating the model’s superior adaptability in high-order semi-active suspension. Full article

Pure electric tractors face challenges in complex operating conditions, including the excessive peak motor torque caused by frequent start–stop cycles and insufficient energy utilization. To address these issues, this study proposes a hydraulic–electric hybrid drive system for tractor traveling systems which is based on a range-extended hybrid architecture. By combining the high-torque characteristics of hydraulic drive systems with the high control precision of electric motors, a hydraulic–electric dual-power coupling model was constructed. A logic-threshold-based operating mode division strategy and a hierarchical braking energy recovery mechanism were developed. The start–stop control dynamics and energy recovery efficiency of the system during plowing and transport operations were thoroughly analyzed. The simulation results demonstrate that while maintaining its acceleration and braking performance, the proposed system achieves 18.8% and 35.7% reductions in its peak motor torque during plowing and transport operations, respectively. Its braking energy recovery efficiency improved to 48.3% and 66.4% in the two scenarios; 18.5% and 25.7% reductions in overall energy consumption were seen. Full article

The motor drive system is pivotal for vehicles, particularly in new energy applications. However, conventional hybrid systems, which combine generator sets and single batteries in parallel configurations, fail to meet the operational demands of large pure electric mining dump trucks under fluctuating power requirements—such as high reserve power during acceleration and robust energy recovery during braking. Traditional single-motor configurations struggle to balance low-speed, high-torque operations and high-speed driving within cost-effective ranges, often necessitating oversized motors or multi-gear transmissions. To address these challenges, this paper proposes a dual-motor symmetric powertrain configuration with a seven-speed gearbox, tailored to the extreme operating conditions of mining environments. By integrating a high-speed, low-torque motor and a low-speed, high-torque motor through dynamic power coupling, the system optimizes energy utilization while ensuring sufficient driving force. The simulation results under extreme conditions (e.g., 33% gradient climbs and heavy-load downhill braking) demonstrate that the proposed configuration achieves a peak torque of 267 kNm (200% improvement over single-motor systems) and a system efficiency of 92.4% (vs. 41.7% for diesel counterparts). Additionally, energy recovery efficiency reaches 85%, reducing energy consumption to 4.75 kWh/km (83% lower than diesel trucks) and life cycle costs by 38% (USD 5.34/km). Field tests in open-pit mines validate the reliability of the design, with less than a 1.5% deviation in simulated versus actual performance. The modular architecture supports scalability for 60–400-ton mining trucks, offering a replicable solution for zero-emission mining operations in high-altitude regions, such as Tibet’s lithium mines, and advancing global efforts toward carbon neutrality. Full article

(1) Objectives: This article presents a dual linear-motor differential drive micro-feed servo system, mainly through the optimization design of the transmission mechanism. Owing to the differential synthesis of the micro feed from the upper and under linear motors, the impact of friction nonlinearity during the ultra-low velocity micro feed is avoided, endowing the system with a lower stable feed speed to achieve precise micro-feed control. (2) Methods: Transmission components of the dual linear-motor differential-drive system are analyzed using the lumped parameter method, and a dynamic model of electromechanical coupling is created, which takes into account nonlinear friction. The motion relationship of the dual linear-motor differential-drive servo feed system is characterized using a transfer function block diagram. (3) Discussions: Through simulation, the differences in response between the linear-motor single-drive system and the dual linear-motor differential-drive system are examined under fixed or variable feeding velocities as well as the impact of varying velocity combinations of dual linear motors on the output speed of the differential drive system. (4) Results: Nonlinear friction factors exert an impact on the feed velocity of both linear-motor single-drive and dual linear-motor differential-drive systems during low-velocity micro feed. However, regardless of the constant or variable speed conditions, the dual linear-motor differential-drive servo system significantly outperforms the linear-motor single-drive system regarding low-velocity micro feed. Our simulation results are basically consistent with engineering practice, thus validating the rationality of the created system models, which paves the ground for the micro-feed control algorithms. Full article

Gantry-type dual-axis platforms can be used to move heavy loads or perform precision CNC work. Such gantry systems drive a single axis with two linear motors, and under heavy loads, a high driving force is required. This can generate a pulling force between the drive shafts in the coupling mechanism. In these situations, when a synchronization error becomes too large, mechanisms can become deformed or damaged, leading to damaged equipment, or in industrial settings, an additional power consumption. Effectively and accurately acquiring the synchronized movement of the platform is important to reduce energy consumption and optimize the system. In this study, a fractional-order fuzzy PID controller (FOFPID) using Oustaloup’s recursive filter is used to control a synchronous X–Y gantry-type platform. The optimized controller parameters are obtained by the measurement of control errors in a simulated environment. Four optimization methods are tested and compared: particle swarm optimization, invasive weed optimization, a gray wolf optimizer, and biogeography-based optimization. The systems were tested and compared in order to optimize the control parameters. Each of the four algorithms is simulated on four contour shapes: a circle, bow, heart, and star. The simulations and control scheme of the experiments are implemented using MATLAB, and the reference paths were planned using non-uniform rational B-splines (NURBS). After running the simulations to determine the optimal control parameters, each set of acquired control parameters is also tested and compared in the experiments and the results are recorded. Both the simulations and experiments show good results, and the tracking of the X–Y platform showed improved performance. Two performance indices are used to determine and validate the relative performance of the models and results. Full article

To improve energy utilization efficiency and extend the driving range of electric vehicles, this paper proposes a Dual-Motor Coupled Drive System (DMCDS) with a simple structure and establishes a dynamic mathematical model to analyze power flow characteristics under different driving modes. Considering the interdependence between the optimization of component sizes and system control in multi-motor drive systems, a two-layer hybrid optimization method is proposed to determine the optimal component sizes, balancing vehicle performance with minimal system energy losses. To evaluate the effectiveness of the proposed optimization design method, extensive simulation analysis was carried out in MATLAB. The results demonstrate that the optimization of motor sizes and gear ratios can enhance the energy efficiency of the drive system. In comparison with prototype scheme before optimization, the high-efficiency region utilization of motors EM_R and EM_S increased by 45% and 48%, respectively. Compared with the prototype and single-motor drive system, the average drive efficiency after optimization increased by 2.5% and 4.2%, respectively, and the energy consumption per 100 km decreased by 3.6% and 6.8%, respectively. These results confirm the efficacy of the proposed optimization design method in achieving an energy-saving effect. Full article

The multi-power source coupled transmission system is a high-performance and energy-saving potential power transmission system, and most of the commonly used pure electric vehicles in the market that use multi-power source coupled drive adopt the motor dual-axis distributed independent drive scheme. The configuration design method for multi-power source fusion hybrid systems mainly focuses on the search and selection of power split hybrid systems based on planetary gear mechanisms. But it has not yet covered the configuration design of transmission systems, resulting in a lack of universal expression and generation methods for the configuration of multi-power source fusion hybrid systems in pure electric vehicles. Therefore, to solve the configuration optimization design problem of a dual-motor single-planetary-array power system, an improved general matrix topology design method is proposed to generate all feasible topology structures. And energy consumption, economy, and the dynamic performance of alternative configurations are optimized and simulated through the control strategy based on a dynamic programming algorithm. Under comprehensive testing conditions, 25 alternative options that met the screening criteria were selected, and, ultimately, five optimized configuration options were obtained. Configuration 1 has the best economy, reducing energy consumption by about 6.3%and increasing driving range by about 6.7%. Its 0–100 km/h acceleration time is about 31.4% faster than the reference configuration. In addition, the energy consumption economy during actual driving is almost the same as the theoretical optimal energy consumption economy, with a difference of only 0.3%. The success of this study not only provides an innovative method for optimizing the configuration of dual-motor single-row star train power systems, but also has a positive impact on improving energy utilization efficiency, reducing energy consumption, and improving the overall performance of electric vehicles. Full article

To overcome the problems existing in the practical application of traditional in-wheel motors used for electric vehicles, an integrated double rotor in-wheel motor was proposed, which can realize three drive modes to meet variable operating condition requirements of the vehicle. The process of switching between different drive modes affects the ride comfort of a vehicle. Taking the mode switching from a single inner motor drive to a dual-motor coupling drive as a research object, a dynamic modeling method of drive mode switching based on the switching system was proposed. According to the critical conditions of each state transition, the switching rules expressed by the segmental constant function were designed. At the engagement stage of electromagnetic clutch II, the torque coordination control strategy based on model predictive control (MPC) and control allocation was proposed. The simulation results show that the proposed strategy can effectively reduce the impact degree of a vehicle and the slipping-friction work of the clutch on the premise of ensuring the fast response of mode switching and the steady increase in vehicle speed. The switching quality of the mode-switching process is effectively improved. In addition, the drive mode switching control of the double rotor in-wheel motor prototype was tested, which proves its ability to operate in multi-drive mode. Full article

Dual-ball-screw feed drive systems (DBSFDSs) are designed for most high-end manufacturing equipment. However, the mismatch between the dynamic characteristic parameters (e.g., stiffness and inertia) and the P-PI cascade control method reduces the accuracy of the DBSFDSs owing to the structural characteristic changes in the motion. Moreover, the parameters of the P-PI cascade controller of the DBSFDSs are always the same even though the two axes have different dynamic characteristics, and it is difficult to tune two-axis parameters simultaneously. A new application of the combination of the grey wolf optimization (GWO) algorithm and the P-PI cascade controller is presented to solve these problems and enhance the motion performance of DBSFDSs. The novelty is that the flexible coupling model and dynamic stiffness obtained from the motor current can better represent the two-axis coupling dynamic characteristics, and the GWO algorithm is used to adjust the P-PI controller parameters to address variations in the positions of the moving parts and reflect characteristic differences between the two axes. Comparison of simulation and experimental results validated the superiority of the proposed controller over existing ones in practical applications, showing a decrease in the tracking error of the tool center and non-synchronization error of over 34% and 39%, respectively. Full article

The driving range of electric vehicles (EVs) is still an important factor restricting their development. Although the rising battery energy density has reached a bottleneck, which is a key constraint, the drive energy management strategy also has a significant effect and can improve the driving range of EVs, since wheel traction torque control can directly optimize the driving energy consumption of EVs. In order to comprehensively analyze the current research status of driving energy management and clarify its development direction, this review focuses on the driving energy management strategy of EVs and systematically summarizes the configurations and power distribution strategies of the dual-motor coupling drive system (DCDS), as well as torque vectoring control strategies of the decentralized drive system. Firstly, driving energy losses are analyzed in detail, which mainly include electric loss, tire slip energy dissipation, and the power of cornering resistance. Secondly, typical configurations of the DCDS are introduced, and the power distribution strategies of the DCDS are comprehensively reviewed. Finally, as an interesting energy-saving technology, energy-saving torque vectoring, generally applied to decentralized drive systems, is reviewed in detail in terms of its energy-saving pathways and control strategies, which are classified as front-and-rear torque vectoring and left-and-right torque vectoring. Research findings indicate that the driving range of EVs can be effectively increased by applying a driving energy management strategy based on several novel multi-power source drive systems. The development of a driving energy management strategy and the required novel drive systems will be a valuable and crucial direction for further energy conservation in EVs. Full article

Transient response performance and steady-state operation performance are the two most important performance indicators of a motor drive system. In order to solve these two problems, this study proposes a new induction motor (IM) model, and then designs a new simplified linearization controller method. First, the tangential force that determines the transient process of the motor is represented by electromagnetic torque, and the radial force is represented by reactive torque. Then, the dual-torque model of IM is derived, which not only accurately shows the rotating air-gap magnetic field through the amplitude and rotating angular frequency, but also visually demonstrates the physical essence of the transient process of IM. Then, this study proposes a simplified feedback linearization method without the analysis of zero dynamic. In addition, a time-scale hierarchical control system is designed to reduce the ripple caused by the coupling of different time-scale variables. The experimental results show that the steady-state torque ripple of the proposed method is 65% lower than that of RFOC, and the torque response speed is 10% higher than that of DTC. Full article

The electric mode is the main operational mode of dual-motor hybrid electric vehicles (HEVs), so the reliability of the dual-motor electric drive system (DEDS) is particularly important. To research the electromechanical coupling mechanism of the DEDS of HEVs, firstly, considering the time-varying mesh stiffness of gears and the nonlinear characteristics of inverters, an electromechanical coupling dynamics model of the DEDS was established, including the permanent magnet synchronous motor (PMSM) and the gear transmission system. Then, the electromechanical coupled dynamic characteristics of the DEDS in the single-motor and dual-motor drive modes were analyzed under steady-state and impact load conditions, respectively. The results show that the motor stator current frequency is modulated by the complicated gear meshing frequency, and the operation state of the gear transmission system can thus be monitored in the stator current. Impact load causes the instantaneous torsional vibration of the transmission system dominated by the first-order natural frequency, and the vibration characteristic frequency appears in the form of a side frequency in the stator current signal; moreover, compared with the single-motor drive mode, the speed synchronization error in the dual-motor drive mode will aggravate torsional vibration in the gear system. The impact energy of the gear system caused by external impact load can be suppressed by reducing the speed synchronization error. Full article

For the poor working conditions of tractors, single-motor drive tractors usually choose a motor with large parameters, which leads to the lower efficiency of the motor under low-load conditions. Taking a wheeled tractor of YTO as the research object, a driving scheme of a dual-motor electric tractor was proposed, and the main components of the tractor electric drive system were matched. Based on MATLAB/Simulink, the electric tractor drive system model was established. On the premise of meeting the dynamic needs of the tractor, an optimization model was established with the tractor power consumption as the optimization goal and the power distribution coefficient of dual motors as the decision variable. The optimization model was solved by a genetic algorithm. The driving characteristics of the optimized electric tractor and the original tractor, as well as the instantaneous power consumption and total power consumption of the tractor before and after optimization, are compared and analyzed. The results show that the traction efficiency of the optimized electric tractor is about 2.7% higher than that of the original tractor, and the total power consumption of the electric tractor before and after optimization is reduced by 8.2%. The power performance and economy of the tractor after parameter matching and optimization are significantly improved. Full article