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Keywords = drone blade propellers

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12 pages, 3238 KB  
Article
Influence of Polymers Surface Roughness on Noise Emissions in 3D-Printed UAV Propellers
by Florin Popișter, Horea Ștefan Goia and Paul Ciudin
Polymers 2025, 17(8), 1015; https://doi.org/10.3390/polym17081015 - 9 Apr 2025
Cited by 1 | Viewed by 1125
Abstract
Following the rising popularity of Unmanned Aerial Vehicles (UAVs) among large-scale users, in the form of domestic as well as professional drones, with applications in domains such as safety (e.g., surveillance drones), terrain mapping (using geo-scanning UAVs), videography drones, and high performance drones [...] Read more.
Following the rising popularity of Unmanned Aerial Vehicles (UAVs) among large-scale users, in the form of domestic as well as professional drones, with applications in domains such as safety (e.g., surveillance drones), terrain mapping (using geo-scanning UAVs), videography drones, and high performance drones used in FPV (First Person View) drone competitions—as well as the rising wide accessibility of Fused Filament Fabrication (FFF)—especially considering the recent apparition and popularization of 3D printers capable of displaying exponential increases in performance metrics, the present work takes into consideration the practice of fabricating UAV propellers by means of FFF, focusing on the theoretical, as well as on the practical aspects of the roughness and quality observed at the level of the resulting surfaces. The paper proposes a set of propeller configurations obtained by combining popular propeller geometries, such as the Gemfan 51466-3 three-bladed propeller and the novel Toroidal propeller model, with a range of different fabrication materials, such as the Polyethylene Terephthalate Glycol (PETG) filament and the Polylactic Acid (PLA) filament. The main aim of the study is to reveal observations on the influence that the surface quality has on the performance metrics of a propeller. Based on the practical work, which aims to develop a comparative study between two drone propeller geometries manufactured by a nonconventional process, 3D printing, the practical applications in the study were carried out using low-cost equipment in order to evaluate the results obtained in a domestic setting. The study involves the identification of the noise values produced by the two geometries due to the roughness of the propeller surfaces. Full article
(This article belongs to the Special Issue 3D Printing and Molding Study in Polymeric Materials)
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6 pages, 1638 KB  
Proceeding Paper
The Efficiency of Drone Propellers—A Relevant Step Towards Sustainability
by Jaan Susi, Karl-Eerik Unt and Siim Heering
Eng. Proc. 2025, 90(1), 89; https://doi.org/10.3390/engproc2025090089 - 31 Mar 2025
Viewed by 2945
Abstract
The static efficiency of a propeller cannot be determined in the same way as for propellers operating in the presence of freestream airflow. As various kinds of multirotor drones and small UAVs operate in hovering or nearly hovering modes, it is necessary to [...] Read more.
The static efficiency of a propeller cannot be determined in the same way as for propellers operating in the presence of freestream airflow. As various kinds of multirotor drones and small UAVs operate in hovering or nearly hovering modes, it is necessary to develop methods for determining and measuring the static aerodynamic efficiency of small-scale propellers. Propellers with a Reynolds number near the 0.75 R, where the blade section is less than 500,000, are considered to be at a critical value, i.e., the estimated border between two flow modes—laminar and turbulent. The efficiency of small-scale propellers may be hard to predict through modeling, making direct empirical measurements invaluable in this situation. Full article
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16 pages, 5933 KB  
Article
Wind Tunnel Investigation of the Icing of a Drone Rotor in Forward Flight
by Derek Harvey, Eric Villeneuve, Mathieu Béland and Maxime Lapalme
Drones 2024, 8(8), 380; https://doi.org/10.3390/drones8080380 - 7 Aug 2024
Cited by 7 | Viewed by 4007
Abstract
The Bell Textron APT70 is a UAV concept developed for last mile delivery and other usual applications. It performs vertical takeoff and transition into aircraft mode for forward flight. It includes four rotor each with four rotating blades. A test campaign has been [...] Read more.
The Bell Textron APT70 is a UAV concept developed for last mile delivery and other usual applications. It performs vertical takeoff and transition into aircraft mode for forward flight. It includes four rotor each with four rotating blades. A test campaign has been performed to study the effects of ice accretion on rotor performance through a parametric study of different parameters, namely MVD, LWC, rotor speed, and pitch angle. This paper presents the last experimentations of this campaign for the drone rotor operating in forward flight under simulated icing conditions in a refrigerated, closed-loop wind tunnel. Results demonstrated that the different parameters studied greatly impacted the collection efficiency of the blades and thus, the resulting ice accretion. Smaller droplets were more easily influenced by the streamlines around the rotating blades, resulting in less droplets impacting the surface and thus slower ice accumulations. Higher rotation speeds and pitch angles generated more energetic streamlines, which again transported more droplets around the airfoils instead of them impacting on the surface, which also led to slower accumulation. Slower ice accumulation resulted in slower thrust losses, since the loss in performances can be directly linked to the amount of ice accreted. This research has not only allowed the obtainment of very insightful results on the effect of each test parameter on the ice accumulation, but it has also conducted the development of a unique test bench for UAV propellers. The new circular test sections along with the new instrumentation installed in and around the tunnel will allow the laboratory to be able to generate icing on various type of UAV in forward flight under representative atmospheric conditions. Full article
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23 pages, 3775 KB  
Article
Advanced Scale-Propeller Design Using a MATLAB Optimization Code
by Stephen D. Prior and Daniel Newman-Sanders
Appl. Sci. 2024, 14(14), 6296; https://doi.org/10.3390/app14146296 - 19 Jul 2024
Viewed by 4121
Abstract
This study investigated the efficiency of scale-propellers, typically used on small drones. A scale-propeller is accepted as having a diameter of 7 to 21 inches. Recent special operations has demonstrated the utility of relatively small, low-cost first-person view (FPV) drones, which are attritable. [...] Read more.
This study investigated the efficiency of scale-propellers, typically used on small drones. A scale-propeller is accepted as having a diameter of 7 to 21 inches. Recent special operations has demonstrated the utility of relatively small, low-cost first-person view (FPV) drones, which are attritable. This investigation outlines the development of a MATLAB optimisation code, based on minimum induced loss propeller theory, which calculates the optimal chord and twist distribution for a chosen propeller operating in known flight conditions. The MATLAB code includes a minimum Reynolds number functionality, which provides the option to alter the chord distribution to ensure the entire propeller is operating above a set threshold value of Reynolds (>100,000), as this has been found to be a transition point between low and high section lift-to-drag ratios. Additional functions allow plotting of torque and thrust distributions along the blade. The results have been validated on experimental data taken from an APC ‘Thin Electric’ 10” × 7” propeller, where it was found that both the chord and twist distributions were accurately modelled. The MATLAB code resulted in a 16% increase in the maximum propulsive efficiency. Further work will investigate a direct interface to SolidWorks to aid rapid propeller manufacturing capability. Full article
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27 pages, 4535 KB  
Article
An Improved Method for Swing State Estimation in Multirotor Slung Load Applications
by Emanuele Luigi de Angelis and Fabrizio Giulietti
Drones 2023, 7(11), 654; https://doi.org/10.3390/drones7110654 - 31 Oct 2023
Cited by 8 | Viewed by 3585
Abstract
A method is proposed to estimate the swing state of a suspended payload in multirotor drone delivery scenarios. Starting from the equations of motion of the coupled slung load system, defined by two point masses interconnected by a rigid link, a recursive algorithm [...] Read more.
A method is proposed to estimate the swing state of a suspended payload in multirotor drone delivery scenarios. Starting from the equations of motion of the coupled slung load system, defined by two point masses interconnected by a rigid link, a recursive algorithm is developed to estimate cable swing angle and rate from acceleration measurements available from an onboard Inertial Measurement Unit, without the need for extra sensors. The estimation problem is addressed according to the Extended Kalman Filter structure. With respect to the classical linear formulation, the proposed approach allows for improved estimation accuracy in both stationary and maneuvering flight. As an additional contribution, filter performance is enhanced by accounting for aerodynamic disturbance force, which largely affects the estimation accuracy in windy flight conditions. The validity of the proposed methodology is demonstrated as follows. First, it is applied to an octarotor platform where propellers are modeled according to blade element theory and the load is suspended by an elastic cable. Numerical simulations show that estimated swing angle and rate represent suitable feedback variables for payload stabilization, with benefits on flying qualities and energy demand. The algorithm is finally implemented on a small-scale quadrotor and is investigated through an outdoor experimental campaign, thus proving the effectiveness of the approach in a real application scenario. Full article
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23 pages, 12504 KB  
Article
Integrated Evaluation of the Aeroacoustics and Psychoacoustics of a Single Propeller
by Jianwei Sun, Koichi Yonezawa, Eiji Shima and Hao Liu
Int. J. Environ. Res. Public Health 2023, 20(3), 1955; https://doi.org/10.3390/ijerph20031955 - 20 Jan 2023
Cited by 8 | Viewed by 4371
Abstract
Aeroacoustic noise in multiple rotor drones has been increasingly recognized as a crucial issue, while noise reduction is normally associated with a trade-off between aerodynamic performance and sound suppression as well as sound quality improvement. Here, we propose an integrated methodology to evaluate [...] Read more.
Aeroacoustic noise in multiple rotor drones has been increasingly recognized as a crucial issue, while noise reduction is normally associated with a trade-off between aerodynamic performance and sound suppression as well as sound quality improvement. Here, we propose an integrated methodology to evaluate both aeroacoustics and psychoacoustics of a single propeller. For a loop-type propeller, an experimental investigation was conducted in association with its aerodynamic and acoustic characteristics via a hover stand test in an anechoic chamber; the psychoacoustic performance was then examined with psychoacoustic annoyance models to evaluate five psychoacoustic metrics comprising loudness, fluctuation strength, roughness, sharpness, and tonality. A comparison of the figure of merit (FM), the overall sound pressure level (OASPL) and psychoacoustic metrics was undertaken among a two-blade propeller, a four-blade propeller, the loop-type propeller, a wide chord loop-type propeller, and a DJI Phantom III propeller, indicating that the loop-type propeller enables a remarkable reduction in OASPL and a noticeable improvement in sound quality while achieving comparable aerodynamic performance. Furthermore, the psychoacoustic analysis demonstrates that the loop-type propeller can improve the psychological response to various noises in terms of the higher-level broadband and lower-level tonal noise components. It is thus verified that the integrated evaluation methodology of aeroacoustics and psychoacoustics can be a useful tool in the design of low-noise propellers in association with multirotor drones. Full article
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15 pages, 2107 KB  
Article
An Investigation of Rotary Drone HERM Line Spectrum under Manoeuvering Conditions
by Peter Klaer, Andi Huang, Pascale Sévigny, Sreeraman Rajan, Shashank Pant, Prakash Patnaik and Bhashyam Balaji
Sensors 2020, 20(20), 5940; https://doi.org/10.3390/s20205940 - 21 Oct 2020
Cited by 36 | Viewed by 7956
Abstract
Detecting and identifying drones is of great interest due to the proliferation of highly manoeuverable drones with on-board sensors of increasing sensing capabilities. In this paper, we investigate the use of radars for tackling this problem. In particular, we focus on the problem [...] Read more.
Detecting and identifying drones is of great interest due to the proliferation of highly manoeuverable drones with on-board sensors of increasing sensing capabilities. In this paper, we investigate the use of radars for tackling this problem. In particular, we focus on the problem of detecting rotary drones and distinguishing between single-propeller and multi-propeller drones using a micro-Doppler analysis. Two different radars were used, an ultra wideband (UWB) continuous wave (CW) C-band radar and an automotive frequency modulated continuous wave (FMCW) W-band radar, to collect micro-Doppler signatures of the drones. By taking a closer look at HElicopter Rotor Modulation (HERM) lines, the spool and chopping lines are identified for the first time in the context of drones to determine the number of propeller blades. Furthermore, a new multi-frequency analysis method using HERM lines is developed, which allows the detection of propeller rotation rates (spool and chopping frequencies) of single and multi-propeller drones. Therefore, the presented method is a promising technique to aid in the classification of drones. Full article
(This article belongs to the Special Issue Advanced Radar Techniques, Applications and Developments)
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17 pages, 3971 KB  
Article
Tonal-Noise Assessment of Quadrotor-Type UAV Using Source-Mode Expansions
by Michel Roger and Stéphane Moreau
Acoustics 2020, 2(3), 674-690; https://doi.org/10.3390/acoustics2030036 - 17 Sep 2020
Cited by 46 | Viewed by 9047
Abstract
The present work deals with the modeling of the aerodynamic sound generated by the propellers of small-size drones, taking into account the effects of horizontal forward flight with negative pitch and of installation on supporting struts. Analytical aeroacoustic formulations are used, dedicated to [...] Read more.
The present work deals with the modeling of the aerodynamic sound generated by the propellers of small-size drones, taking into account the effects of horizontal forward flight with negative pitch and of installation on supporting struts. Analytical aeroacoustic formulations are used, dedicated to the loading noise. The fluctuating lift forces on the blades are expanded as circular distributions of acoustic dipoles, the radiated field of which is calculated by using the free-space Green’s function. This provides descriptions of the sound field, valid in the entire space. The stationary mean-flow distortions responsible for the lift fluctuations and at the origin of the sound are estimated from existing numerical flow simulations and from ad hoc models. Installation and forward-flight effects are found to generate much more sound than the steady loading on the blades associated with thrust. Therefore, the models are believed reliable fast-running tools that could be used for preliminary low-noise design through repeated parametric calculations, or for noise-impact estimates corresponding to prescribed urban traffic. Full article
(This article belongs to the Special Issue Aeroacoustics of Turbomachines)
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11 pages, 2811 KB  
Article
Some Properties of Composite Drone Blades Made from Nanosilica Added Epoxidized Natural Rubber
by Sunisa Suchat, Aunnuda Lanna, Aujchariya Chotikhun and Salim Hiziroglu
Polymers 2020, 12(6), 1293; https://doi.org/10.3390/polym12061293 - 5 Jun 2020
Cited by 13 | Viewed by 4677
Abstract
The objective of this study was to investigate the basic properties of composite materials that were made from epoxidized natural rubber and nanosilica to be used as blades for drones. Nanocomposite samples were prepared with 5% of epoxidized natural rubber and epoxy resin [...] Read more.
The objective of this study was to investigate the basic properties of composite materials that were made from epoxidized natural rubber and nanosilica to be used as blades for drones. Nanocomposite samples were prepared with 5% of epoxidized natural rubber and epoxy resin loaded with 3% nanosilica. Their resistance against accelerated weathering conditions as well as mechanical properties, including flexural strength, impact strength, and hardness, were evaluated. Based on the findings of this work, the impact strength of the samples decreased 13.33% and 33.33% as a result of exposing them to weathering by UV radiation for 168 h and 336 h, respectively. However, their tensile strength properties enhanced 35.71% and 19.05% for the above corresponding exposure time spars. Experimental composite samples that were made in this study would have great potential to be used as raw material for propeller blade for drones based on their properties evaluated within the scope of this work. Full article
(This article belongs to the Special Issue Recent Developments in Eco-Friendly Wood-Based Composites)
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17 pages, 2714 KB  
Article
Fault Diagnosis for UAV Blades Using Artificial Neural Network
by Gino Iannace, Giuseppe Ciaburro and Amelia Trematerra
Robotics 2019, 8(3), 59; https://doi.org/10.3390/robotics8030059 - 20 Jul 2019
Cited by 158 | Viewed by 14526
Abstract
In recent years, unmanned aerial vehicles (UAVs) have been used in several fields including, for example, archaeology, cargo transport, conservation, healthcare, filmmaking, hobbies and recreational use. UAVs are aircraft characterized by the absence of a human pilot on board. The extensive use of [...] Read more.
In recent years, unmanned aerial vehicles (UAVs) have been used in several fields including, for example, archaeology, cargo transport, conservation, healthcare, filmmaking, hobbies and recreational use. UAVs are aircraft characterized by the absence of a human pilot on board. The extensive use of these devices has highlighted maintenance problems with regard to the propellers, which represent the source of propulsion of the aircraft. A defect in the propellers of a drone can cause the aircraft to fall to the ground and its consequent destruction, and it also constitutes a safety problem for objects and people that are in the range of action of the aircraft. In this study, the measurements of the noise emitted by a UAV were used to build a classification model to detect unbalanced blades in a UAV propeller. To simulate the fault condition, two strips of paper tape were applied to the upper surface of a blade. The paper tape created a substantial modification of the aerodynamics of the blade, and this modification characterized the noise produced by the blade in its rotation. Then, a model based on artificial neural network algorithms was built to detect unbalanced blades in a UAV propeller. This model showed high accuracy (0.9763), indicating a high number of correct detections and suggests the adoption of this tool to verify the operating conditions of a UAV. The test must be performed indoors; from the measurements of the noise produced by the UAV it is possible to identify an imbalance in the propeller blade. Full article
(This article belongs to the Special Issue Fault Diagnosis and Fault-Tolerant Control in Robotic Systems)
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