Search Results (90)

The construction industry is the main consumer of mineral resources. At the same time, the Portland cement (PC) industry occupies a leading position, using expensive, high-quality raw materials. This is due to the high rate of construction in different areas (industrial, civil, road construction, etc.). The widespread application of PC is due primarily to the strength and durability of composite materials based on it. Taking into account their specific purpose, PC-based composites are usually optimized to achieve specified characteristics and rational use of raw materials. To reduce PC consumption and justify the possibility of its use in complex binders, this manuscript analyzes the composition of a functional polymer–mineral additive; the nature and mechanisms of its interaction with PC depend on the method of introducing the additive (dry mixing/joint grinding of the clinker–gypsum mixture with the additive at the stage of binder preparation). Based on the data of XRD, IR, and SEM analysis, as well as taking into account patent information, the composition of the additive was clarified. The combined application of the above methods allowed us to establish the uniformity of the additive distribution in the binder depending on the introduction method and to evaluate the effect of each additive component and its mutual impact on the processes occurring during cement hydration. As a result, it was established that the most effective introduction method is combined grinding. A phenomenological model of the structure formation of additives containing cement paste is proposed. The binder production by the combined grinding method promotes the intensification of the processes occurring during hydration, as evidenced by the data of qualitative and quantitative XRD, IR, and DTA analysis, differential scanning calorimetry (DSC), and TGA analysis. Full article

This study investigates the applicability and advantages of using additive manufacturing to moderate heat generation in dry milling. Grinding medium balls of different sizes were designed and fabricated using computer-aided design (CAD) and a stereolithographic 3D printer. Milling processes with particle size distribution and warmup measurements were employed with the printed medium balls. The results were compared with the measurements executed with conventional stainless-steel balls. Differential scanning calorimetry (DSC) was employed to evaluate the effect of the warmup of the system during the milling process. A two-variable, three-level experimental design was used for the measurements. We selected two grinding parameters considered critical: speed and time. The effect of these two independent variables on heating was examined. The results show that if printed balls are applied with the same total mass as that of metal balls, the particle size reduction is increased. The greater the number of balls used, the greater the particle size reduction. In this process, where additively manufactured milling bodies were used, the temperature of the system increased by less than when stainless-steel balls were used. The use of 3D-printed medium balls demonstrated beneficial warmup behavior. Full article

Bioactive glass (BG) is a promising material known for its osteogenic, osteoinductive, antimicrobial, and angiogenic properties. For this reason, melt-quench-derived BG powders embedded into composite electrospun poly(ε-caprolactone) (PCL) mats represent an interesting option for the fabrication of bioactive scaffolds. However, incorporating BG into nano-/micro-fibers remains challenging. Our research focused on integrating two BG compositions into the mat structure: 45S5 and 45S5_MS (the former being a well-known, commercially available BG composition, and the latter a magnesium- and strontium-enriched composition based on 45S5). Both BG types were added at concentrations of 10 wt.% and 20 wt.%. A careful grinding process enabled effective dispersion of BG into a PCL solution, resulting in fibers ranging from 500 nm to 2 µm in diameter. The mats’ mechanical properties were not hindered by the inclusion of BG powder within the fibrous structure. Furthermore, our results indicate that BG powders were successfully incorporated into the scaffolds, not only preserving their properties but potentially enhancing their biological performance compared to unloaded PCL electrospun scaffolds. Our findings indicate proper cell differentiation and proliferation, supporting the potential of these devices for tissue regeneration applications. Full article

The removal of rust from large equipment such as trains and ship hulls poses a significant challenge. Traditional methods, such as chemical cleaning, flame rust removal, and laser rust removal, suffer from drawbacks such as high energy consumption, operational complexity, and poor mobility. Sandblasting and high-pressure water jet rust removal face issues such as high consumable costs and environmental pollution. Existing robotic grinding systems often rely on precise measurement of the workpiece surface geometry to perform deburring and polishing tasks; however, they lack the sufficient adaptability and robustness required for rust removal operations. To address these limitations, this study proposes a floating grinding actuator scheme based on compound force-position fuzzy control. By implementing simplified path-point planning, continuous grinding and rust removal can be achieved without requiring the pre-measurement of workpiece geometry data. This solution integrates force and laser displacement sensors to provide real-time compensation for path deviations and ensures adaptability to complex surfaces. A fuzzy derivative-leading PID algorithm was employed to control the grinding force, enabling adaptive force regulation and enhancing the control precision. Rust removal test results demonstrate that under varying advancing speeds, fuzzy derivative-leading PID control can significantly reduce fluctuations in both the grinding force and average error compared to traditional PID control. At a speed of 40 mm/s, excellent control performance was maintained, achieving a rust removal rate of 99.73%. This solution provides an efficient, environmentally friendly, and high-precision automated approach to rust removal using large-scale equipment. Full article

Citriculture has worldwide importance, and monitoring the nutritional status of plants through leaf analysis is essential. Recently, proximal sensing has supported this process, although there is a lack of studies conducted specifically for citrus. The objective of this study was to evaluate the application of portable X-ray fluorescence spectrometry (pXRF) combined with machine learning algorithms to predict the nutrient content (B, Ca, Cu, Fe, K, Mg, Mn, P, S, and Zn) of citrus leaves, using inductively coupled plasma optical emission spectrometry (ICP-OES) results as a reference. Additionally, the study aimed to differentiate 15 citrus scion/rootstock combinations via pXRF results and investigate the effect of the sample condition (fresh or dried leaves) on the accuracy of pXRF predictions. The samples were analyzed with pXRF both fresh and after drying and grinding. Subsequently, the samples underwent acid digestion and analysis via ICP-OES. Predictions using dried leaves yielded better results (R² from 0.71 to 0.96) than those using fresh leaves (R² from 0.35 to 0.87) for all analyzed elements. Predictions of scion/rootstock combinations were also more accurate with dry leaves (Overall accuracy = 0.64, kappa index = 0.62). The pXRF accurately predicted nutrient contents in citrus leaves and differentiated leaves from 15 scion/rootstock combinations. This can significantly reduce costs and time in the nutritional assessment of citrus crops. Full article

The effective removal of impurities from natural quartz is a very challenging subject, but there is no relevant study on the mesoscopic structure of quartz sand particles, and there is still a lack of direct evidence on the structure-activity relationship between mesoscopic structure and purification effect. In this paper, the effects of calcination temperature, calcination time, quenching frequency and grinding frequency on the formation of mesoscopic fractures in natural quartz sand were studied, and a linear regression model was established by fractal and differential methods. The results show that the cracked structure of quartz sand and its variation law have remarkable fractal characteristics, and that thermal expansion and phase transformation are the main factors affecting the cracked structure and specific surface area of quartz sand. The non-phase change thermal expansion results in the formation of semi-closed wedge-shaped fractures in the open fractures of quartz sand, resulting in a significant decrease in the specific surface area of the cracked sand. On the contrary, the phase change expansion is conducive to the generation of more Me10 mesoporous fractures and the increase of the specific surface area of cracked sand. In addition, thermal stress and mechanical force are more likely to form Me50 and Me10 mesoporous cracks, where the average proportion of Me50 is higher than 75%. Based on this, the linear regression model between the fractal dimension and the pore volume distribution, S_BET, is further established, and the correlation coefficient R² is mostly above 96%. In addition to offering insightful findings for the investigation of the structure-activity relationship between the purification effect and the mesoscopic structure of quartz sand, this paper also establishes the groundwork for the advancement of high purification technologies for natural quartz sand. Full article

Background: Nabumetone (NAB) is a poorly soluble nonsteroidal anti-inflammatory prodrug (BCS class II drug) whose solubility is significantly improved by complexation with cyclodextrins (CDs). Methods: The solid complexes, in a 1:1 molar ratio, were prepared by mechanochemical activation by grinding, using β-cyclodextrin (β-CD) and its derivatives, hydroxypropyl- and sulfobutylether-β-cyclodextrin (HP-β-CD and SBE-β-CD). The complexation was confirmed by differential scanning calorimetry (DSC), powder X-ray diffraction (PXRD), and attenuated total reflectance Fourier-transformed infrared spectroscopy (ATR–FTIR). Obtained products were further characterized regarding their solubility, in vitro dissolution, permeability and chemical stability. Results: Co-grinding with HP-β-CD and SBE-β-CD yielded products that showed in vitro dissolution profiles in hydrochloric acid medium (pH 1.2) that were substantially different from that of pure NAB, yielding dissolution efficiency enhancements of 34.86 ± 1.64 and 58.30 ± 0.28 times, respectively, for the optimized products. Their in vitro dissolution and gastrointestinal permeability were also studied in a low-volume environment at pH 6.8, corresponding to the intestinal environment. Both β-CD derivatives increased NAB dissolution rate and NAB mass transport across the biomimetic membrane. The effect of β-CD derivatives on NAB chemical stability was studied under the stress conditions by the developed and validated UHPLC–DAD–HRMS method. In acidic conditions, pure and complexed NAB was prone to hydrolytic degradation, yielding one degradation product—pharmacologically inactive NAB metabolite. However, under the oxidative conditions at elevated temperatures, 10 NAB degradation products were identified from co-ground samples. All systems were stable during photo- and long-term stability studies. Conclusions: NAB complexes with HP-β-CD and SBE-β-CD are promising candidates for pharmaceutical product development. Full article

Optical mirrors have high requirements for surface precision, requiring ultra-precision processing. The revolving movement of a computer-controlled optical surfacing (CCOS) grinding system will induce vibrations in a five-degrees-of-freedom hybrid processing robot (5-DOF-HPR) and a flexible support system (FSS) in a large optical mirror processing system (LOMPS). As a result, the mirror surface will vibrate, which will ultimately affect the surface accuracy of the final optical mirror. Therefore, the differential equation representing the vibration of the 5-DOF-HPR is established based on the spatial beam unit, which transforms the generalized coordinates into modal coordinates, thereby removing the coupling terms of the vibration differential under generalized coordinates. At the same time, a dynamic analysis of the CCOS grinding system is performed, and the magnitude and direction of the centrifugal force and reaction force are calculated. Then, the natural frequencies of the 5-DOF-HPR and the FSS are measured experimentally and compared with the simulation results; thus, the accuracy and effectiveness of the model are verified. Finally, the vibration characteristics of the processed optical mirrors under different influencing factors are obtained. A theoretical and experimental basis for parameter optimization and path planning of the LOMPS is provided to improve the surface accuracy of the processed optical mirror. Full article

Chlortetracycline hydrochloride (CTC) is a broad-spectrum tetracycline antibiotic with a wide range of antibacterial activities. Due to low solubility, poor stability, and low bioavailability, clinical preparation development is limited. We sought to improve these solubility and dissolution rates by preparing solid dispersions. A hydrophilic polymer was selected as the carrier, and a solid dispersion was prepared using a medium grinding method, with samples characterized by scanning electron microscopy (SEM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), powder X-ray diffraction (PXRD), Fourier-transform infrared spectroscopy (FT-IR), and particle size distribution (PSD). To maximize CTC solubility and stability, different polymer types and optimal drug-to-polymer ratios were screened. The solubility of optimized povidone K30 (PVPK30) (1/0.75, w/w)-, hydroxypropyl-β-cyclodextrin (HP-β-CD) (1/2, w/w)-, and gelatin (1/1, w/w)-based solid dispersions was 6.25-, 7.7-, and 3.75-fold higher than that of pure CTC powder, respectively. Additionally, in vitro dissolution studies showed that the gelatin-based solid dispersion had a higher initial dissolution rate. SEM and PS analyses confirmed that this dispersion had smaller and more uniform particles than PVPK30 and HP-β-CD dispersions. Therefore, successful solid polymer dispersion preparations improved the CTC solubility, dissolution rates, and stability, which may have potential as drug delivery systems. Full article

Modern mechanical engineering faces high competition in global markets, which requires manufacturers of process equipment to significantly reduce production costs while ensuring high product quality and maximum productivity. Metalworking occupies a significant part of industrial production and consumes a significant share of the world’s energy and natural resources. Improving the technology of manufacturing parts with an emphasis on more efficient use of metalworking machines is necessary to maintain the competitiveness of the domestic machine tool industry. Hybrid metalworking systems based on the principles of multi-purpose integration eliminate the disadvantages of monotechnologies and increase efficiency by reducing time losses and intermediate operations. The purpose of this work is to develop and implement a hybrid machine tool system and an appropriate combined technology for manufacturing machine parts. Theory and methods. Studies of the possible structural composition and layout of hybrid equipment at integration of mechanical and surface-thermal processes were carried out, taking into account the basic provisions of structural synthesis and componentization of metalworking systems. Theoretical studies were carried out using the basic provisions of system analysis, geometric theory of surface formation, design of metalworking machines, methods of finite elements, and mathematical and computer modeling. The mathematical modeling of thermal fields and structural-phase transformations during HEH HFC was carried out in ANSYS (version 19.1) and SYSWELD (version 2010) software packages using numerical methods of solving differential equations of unsteady heat conduction (Fourier equation), carbon diffusion (2nd Fick’s law) and elastic–plastic behavior of the material. The verification of the modeling results was carried out using in situ experiments employing the following: optical and scanning microscopy; and mechanical and X-ray methods of residual stress determination. Formtracer SV-C4500 profilograph profilometer was used in the study for simultaneous measurement of shape deviations and surface roughness. Surface topography was assessed using a Walter UHL VMM 150 V instrumental microscope. The microhardness of the hardened surface layer of the parts was evaluated on a Wolpert Group 402MVD. Results and discussion. The original methodology of structural and kinematic analysis for pre-design studies of hybrid metalworking equipment is presented. Methodological recommendations for the modernization of multi-purpose metal-cutting machine tool are developed, the implementation of which will make it possible to implement high-energy heating with high-frequency currents (HEH HFC) on a standard machine tool system and provide the formation of knowledge-intensive technological equipment with extended functionality. The innovative moment of this work is the development of hybrid metalworking equipment with numerical control and writing a unique postprocessor to it, which allows to realize all functional possibilities of this machine system and the technology of combined processing as a whole. Special tooling and tools providing all the necessary requirements for the process of surface hardening of HEH HFC were designed and manufactured. The conducted complex of works and approbation of the technology of integrated processing in real conditions in comparison with traditional methods of construction of technological process of parts manufacturing allowed to obtain the following results: increase in the productivity of processing by 1.9 times; exclusion of possibility of scrap occurrence at finishing grinding; reduction in auxiliary and preparatory-tasking time; and reduction in inter-operational parts backlogs. Full article

The fermentation of acorns and sorghum is an ancient practice among the inhabitants of northeastern Algeria. This study aimed to establish the traditional fermentation processes of acorns and sorghum through a regional survey conducted in Algeria. Additionally, it investigated the impact of fermentation on the physicochemical, functional, antioxidant, and pasting properties, as well as the FT-IR spectroscopic profiles of the flours derived from these fermented materials. Characteristics of fermented sorghum and acorn flours were compared with those of non-fermented flours. The study included a survey that was carried out in Algeria at the regional level to establish the traditional processes for fermented acorns and sorghum. The key findings reveal the existence of two production methods: the first, the oldest, involves fermentation in underground pits called Matmor, while the second, more recent, is conducted outside the Matmor. Most manufacturers employed the new process outside of the Matmor, usually in various sized and shaped containers to meet market demand. Acorns and sorghum flour, obtained by drying and grinding fermented acorns and fermented sorghum grains according to the process carried out outside the Matmor, are characterized by a unique biochemical, functional, and structural composition. Detailed analysis of the flours showed a significant decrease in their physicochemical properties after fermentation, with a simultaneous overall increase in antioxidant activity. Moreover, FT-IR spectroscopy suggests that fermentation differentially affects protein secondary structure and starch crystallinity. Full article

In order to resolve the issues of low efficiency and poor precision in the traditional finishing process of hardened internal gears, a method is proposed for calculating the profile curves of a drum-shaped grinding tool suitable for mass finishing of hardened internal gears. Additionally, the impact of drum-shaped grinding tool installation errors on the tooth surface deviation of internal gears is analyzed. Firstly, the processing principle for the generation grinding of internal gears by the drum-shaped grinding tool is introduced. Based on differential geometry, meshing theory, and two-degree-of-freedom enveloping method, a mathematical model is developed for the generation grinding of internal gears. Profile curves of the drum-shaped grinding tool are obtained by solving the meshing equation between the drum-shaped grinding tool and the internal gear. Then, the tooth surface equation for the internal gear is derived in the presence of drum-shaped grinding tool installation errors. By discretizing the error tooth surface of the internal gear, the average normal deviation of the tooth surface is calculated. In the end, the distribution of normal deviation on the tooth surface of the internal gear with different drum-shaped grinding tool installation errors is acquired, and the influence of four kinds of installation errors on the tooth surface of the internal gear is analyzed. The sensitive direction is identified for drum-shaped grinding tool installation errors on the tooth surface of the internal gear. Consequently, this research provides a calculation method for the drum-shaped grinding tool fit for high-precision and high-efficiency finishing of mass-produced hardened internal gear and offers a reference for correcting deviation in the tooth surface of internal gear with installation errors of the drum-shaped grinding tool. Full article

Changing eating habits and an increase in consumption of thermally processed products have increased the risk of the harmful impact of chemical substances in food on consumer health. A 2002 report by the Swedish National Food Administration and scientists at Stockholm University on the formation of acrylamide in food products during frying, baking and grilling contributed to an increase in scientific interest in the subject. Acrylamide is a product of Maillard’s reaction, which is a non-enzymatic chemical reaction between reducing sugars and amino acids that takes place during thermal processing. The research conducted over the past 20 years has shown that consumption of acrylamide-containing products leads to disorders in human and animal organisms. The gastrointestinal tract is a complex regulatory system that determines the transport, grinding, and mixing of food, secretion of digestive juices, blood flow, growth and differentiation of tissues, and their protection. As the main route of acrylamide absorption from food, it is directly exposed to the harmful effects of acrylamide and its metabolite—glycidamide. Despite numerous studies on the effect of acrylamide on the digestive tract, no comprehensive analysis of the impact of this compound on the morphology, innervation, and secretory functions of the digestive system has been made so far. Acrylamide present in food products modifies the intestine morphology and the activity of intestinal enzymes, disrupts enteric nervous system function, affects the gut microbiome, and increases apoptosis, leading to gastrointestinal tract dysfunction. It has also been demonstrated that it interacts with other substances in food in the intestines, which increases its toxicity. This paper summarises the current knowledge of the impact of acrylamide on the gastrointestinal tract, including the enteric nervous system, and refers to strategies aimed at reducing its toxic effect. Full article

Citrus waste has been used as a source of bioplastics for research in different ways. Because the juice industry produces significant amounts of residue each year, it would be advantageous to use the byproducts in the creation of new materials. Researchers have long explored eco-friendly methods to convert citrus and other organic waste into polymers for producing biodegradable films. The goal of this study is to create biofilms from orange waste (OW) and ginger waste (GW) using an ultrafine grinder and study the films’ properties. Since pectin has the ability to gel, and because cellulosic fibers are strong, citrus waste has been studied for its potential to produce biofilms. After being washed, dried, and milled, orange and ginger waste was shaped into films using a casting process. Tensile testing was used to determine the mechanical properties of biofilms, while dynamic mechanical thermal analysis (DMTA), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) were used to determine their thermal properties. As the number of grinding cycles increased, the suspension’s viscosity increased from 29 mPa.s to 57 mPa.s for OW and from 217 mPa.s to 376 mPa.s for GW, while the particle size in the suspension significantly decreased. For OW and GW films, the highest tensile strength was 17 MPa and 15 MPa, respectively. The maximum strain obtained among all films was 4.8%. All the tested films were stable up to 150 °C, and maximum degradation occured after 300 °C. Full article

A plantain pseudostem was harvested and processed on the same day. The process began with manually separating the sheaths (80.85%) and the core (19.14%). The sheaths were subjected to a mechanical shredding process using paddles, extracting 2.20% of lignocellulosic fibers and 2.12% of sap, compared to the fresh weight of the sheaths. The fibers were washed, dried, combed, and spun in their native state and subjected to a steam explosion treatment, while the sap was subjected to filtration and evaporation. In the case of the core, it was subjected to manual cutting, drying, grinding, and sieving to separate 12.81% of the starch and 6.39% of the short lignocellulosic fibers, compared to the fresh weight of the core. The surface modification method using steam explosion succeeded in removing a low proportion of hemicellulose and lignin in the fibers coming from the shims, according to what was shown by Fourier Transform Infrared Spectroscopy (FT-IR), Thermogravimetric Analysis (TGA), and Differential Scanning Calorimetry (DSC), achieving increased σ_max and ε from the tensile test and greater thermal stability compared to its native state. The sap presented hygroscopic behavior by FT-IR and the highest thermal stability from TGA, while the starch from the core presented the lowest hygroscopic character and thermal stability. Although the pseudostem supplied two types of fibers, lower lignin content was identified in those from the core. Finally, the yarns were elaborated by using the fibers of the sheaths in their native and steam-exploded states, identifying differences in the processing and their respective physical and mechanical properties. Full article