Search Results (89)

In this work, to meet the requirements of high-performance electronic devices for high-frequency/speed telecommunication and semiconductor packaging, we developed a norbornene (NB)-backboned epoxy/cyanate ester compound system to modify the commercial bisphenol-A (BPA) diglycidyl ether (DGEBA) epoxy resin. A norbornene-based epoxy monomer (ENBDE) and cyanate ester (ENBCY) were synthesized using 5-ethylidene-2-norbornene (ENB) as the key starting material. The ENBDE was blended with DGEBA as the epoxy resin compound, which was cured using ENBCY as the curing agent to form a cross-linked thermoset. The effect of ENBDE content on thermal stability, mechanical properties, dielectric performance, and bonding strength of the thermosets was investigated. The optimized formula showed a significantly improved thermal stability of the cured resin with a glass-transition temperature of 249.2 °C and a 5% weight-loss temperature (T_5%) of 351.5 °C; the dielectric constant and dissipation factor at a high frequency of 10 GHz were measured to be as small as 2.57 and 0.0068, respectively, showcasing great potential as a high-performance dielectric epoxy material for high-frequency/speed electronic applications. Full article

This study investigates the combined effects of thermal and moisture aging on PVC-insulated low voltage (LV) photovoltaic (PV) cables using an accelerated-aging design to represent realistic PV operating conditions commonly encountered in hot and humid climates. Thermal aging was carried out at 90 °C for five aging cycles, with each thermal cycle followed by controlled moisture injection to simulate moisture stress. The degradation behavior was evaluated using broadband dielectric spectroscopy, FTIR analysis, and Shore D hardness measurements. Changes in dielectric dissipation factor (tanδ) and real permittivity (${\epsilon }^{\prime }$) were analyzed over a wide frequency range, with 100 kHz selected for its high sensitivity to aging-induced oxidation-related dipolar and interfacial polarization mechanisms. Degradation indices (DI) and degradation rates (DR) were derived from tanδ and correlated with mechanical and chemical changes. The results showed a 5% and 7% increase in tanδ at 100 kHz and in hardness, respectively, with decreases of 68% and 75% in the carbonyl and hydroxyl indices, respectively. Three distinct aging stages were identified: early thermo-oxidation with limited functional impact; mid-stage dehydrochlorination and moisture interaction; and late-stage chain scission, plasticizer loss, and insulation stiffening. The findings demonstrate the importance of climate-specific aging assessment and confirm the effectiveness of integrated electrical, mechanical, and chemical diagnostics for PV cable condition monitoring. Full article

Superconducting quantum computing systems, including coplanar waveguide (CPW) resonators and qubits, are highly susceptible to energy dissipation from two-level systems (TLS) within bulk and interfacial dielectrics. CPW resonators serve as an ideal platform for characterizing these material losses at the single-photon excitation level. Building on recent experimental evidence that interface engineering can mitigate TLS losses, this study employs simulations to evaluate resonator quality factors across various interface modifications. Our results demonstrate that reducing losses at the substrate–air (SA) interface can increase the internal quality factor $Q_i$ by up to three orders of magnitude. While etching the SA interface also enhances $Q_i$, material loss remains the dominant dissipation mechanism. Furthermore, we find that other lossy interfaces have a significantly smaller impact on the quality factor compared to the SA interface. These simulation results align with established experimental findings, providing a robust framework for refining resonator design. This work offers precise guidelines for TLS mitigation, essential for enhancing coherence times and developing more reliable superconducting quantum processors. Full article

Mineral oils are increasingly being replaced by plant-based insulating liquids, known as natural esters, because of their biodegradability and high fire safety characteristic. However, their wider use in high-voltage and unsealed transformer applications is still limited due to concerns about thermo-oxidative stability and the relatively limited long-term performance data available compared to mineral oils. This study investigates improving the oxidation stability of natural esters through nanotechnology. A canola-based insulating liquid was used as the base fluid and modified with TiO₂ and SiO₂ nanoparticles of different sizes. Nanoparticle concentrations ranged from 0.05 to 0.25 wt.%, while Span 80 (sorbitan monooleate, non-ionic surfactant) served as a surfactant to ensure uniform dispersion and long-term colloidal stability. The nanofluids were subjected to accelerated aging to evaluate oxidation resistance, and key properties such as acidity, viscosity, and dissipation factor were monitored throughout the process. Dielectric performance was assessed using AC breakdown voltage testing, with results interpreted through two-parameter Weibull statistics. The TiO₂-based nanofluids demonstrated superior thermo-oxidative stability compared to both the base oil and the SiO₂-modified samples. Formulations containing smaller TiO₂ nanoparticles (5 nm) exhibited the lowest increases in viscosity, acid value, and dissipation factor, indicating strong resistance to degradation under thermal stress. In dielectric performance, SiO₂ nanofluids reached 65.8 kV, while TiO₂ nanofluids achieved a higher value of 72.4 kV, confirming their greater effectiveness. Although the nanoparticles are not biodegradable, their use at low concentrations significantly enhances the oxidative and dielectric stability of natural esters, helping extend fluid life and reduce dependence on petroleum-based insulating liquids. Full article

The windings of aerospace motors are fabricated using enameled wires; with polyimide (PI) serving as the primary material for their insulating enamel coatings, thermal aging is the predominant factor contributing to insulation failure in enameled wires. The prolonged natural aging process of enameled wires, coupled with the complexity and sluggish variation rates of dielectric parameters used for aging monitoring, presents significant challenges in developing a universal method for assessing insulation performance. To address this challenge, our study determined accelerated aging conditions based on the Arrhenius law, fabricated twisted-pair specimens, and implemented a step-stress aging protocol, in order to monitor the insulation capacitance (IC) and dielectric dissipation factor (tan δ) of the sample. Finally, a two-parameter Weibull distribution plot was established to characterize the relationship between service life and failure probability. Initial-value normalization combined with B-spline interpolation was employed to construct IC–life correlation curves. A novel method for monitoring PI-enameled wire insulation life using IC variation rate was proposed and experimentally validated, providing a methodological framework for lifespan prediction of aerospace motor windings. Finally, a two-parameter Weibull distribution plot was established to characterize the relationship between service life and failure probability. Initial-value normalization combined with B-spline interpolation was employed to construct IC–life correlation curves. The rationality of the method using IC change rate to monitor the insulation lifetime of polyimide-enameled wire was verified, the lifetime assessment of aviation motor stator windings was achieved by monitoring corresponding dielectric parameters, and a reference standard for the maintenance and support of aviation equipment was provided. Full article

The increasing demand for electricity and the requirement for transformers to operate under higher loads have driven the search for new insulating materials. On the one hand, papers with enhanced thermal resistance, such as thermally upgraded kraft (TUK) papers, are being introduced; on the other, the use of ester liquids is gaining attention due to their thermal and environmental advantages. This study investigates the thermal ageing behaviour of TUK paper impregnated with five ester liquids—four natural liquids of different origin and one synthetic—subjected to accelerated ageing at 130 °C, 150 °C, and 170 °C, and compared with mineral oil as impregnating fluid as a reference. The degradation of the paper, assessed through its degree of polymerisation, was monitored alongside the evolution of key chemical, physical, and dielectric properties of the liquids. In addition to the experimental analysis, this work also examines the current maintenance standards applied to transformers operating with different insulating fluids. The results showed that while the paper degradation was similar across most of the esters, the ageing behaviour of the fluids differed significantly in terms of acidity, moisture content, interfacial tension, and dielectric dissipation factor. These discrepancies strongly influence the interpretation of fluid condition based on existing transformer maintenance standards, which may lead to inconsistent assessments when applied to ester-filled transformers. The findings highlight both the suitability of natural esters for high-temperature operation and the need to revisit condition assessment criteria in standards that were originally developed for mineral oil systems. Full article

Despite its wide acceptance, one of the most critical limitations of Terahertz wave technology is its high sensitivity to moisture. This limitation can, in turn, be exploited for use in moisture detection applications. This work presents a quantitative, non-invasive characterization of moisture content in standard gypsum drywall using Terahertz Time-Domain Spectroscopy (THz-TDS). With an increase in the moisture content of the drywall sample, experimental results indicated an increase in the dielectric properties such as the refractive index, permittivity, absorption coefficient, extinction coefficient, and dissipation factor. The demonstrated sensitivity to moisture establishes THz-TDS as a powerful tool for structural monitoring, hidden defect detection, and electromagnetic modeling of real-world building environments. Beyond material diagnostics, these findings have broader implications for THz indoor propagation studies, especially for emerging sub-THz and low THz communication technologies in 5G/6G and THz imaging of objects hidden behind the wall. Full article

In the power industry, various electrically insulating materials are used to ensure proper mechanical, thermal, and dielectric performance over decades of equipment operation. In power transformers, cellulose is the predominant material in manufacturing various insulation components. Most of these products are manufactured by wet-molding technology. However, this process is long, labor-intensive, and highly energy-demanding. Under the frame of an EU-funded grant, a new kind of insulation material and manufacturing process were developed. Fully bio-based material (produced in the form of pellets) can be processed using additive manufacturing, allowing for much shorter manufacturing times for insulation products, with considerably less scrap and energy consumption (due to the elimination of the drying stage). The focus of the project was extrusion additive manufacturing technology, but at a later stage, a biomaterial powder was developed, making it possible to print with other technologies. In the paper, comparative studies on various additive manufacturing techniques of newly developed biopolymers have been presented, including extrusion, High Speed Sintering (HSS), and Selective Laser Sintering (SLS). The applicability of such material in power transformers required extensive testing of various properties. These results are discussed in the paper and include: oil compatibility, volume resistivity measurements, permittivity and dissipation factor measurements, determination of partial discharge inception voltage, partial discharges measurement, and breakdown voltage measurements. Although mechanical properties remain below industrial targets, the pioneering results provide a promising route for unique directions toward more sustainable manufacturing of high-voltage cellulose insulation and ideas for improving the material properties during the printing process. Full article

Resonators are passive components that respond to an excitation signal by oscillating at their natural frequency with an exponentially decreasing amplitude. When combined with antennas, resonators enable purely passive chipless sensors that can be read wirelessly. In this contribution, we investigate the properties of dielectric resonators, which combine the following functionalities: They store the readout signal for a sufficiently long time and couple to free space electromagnetic waves to act as antennas. Their mode spectrum, along with their resonant frequencies, quality factor, and coupling to electromagnetic waves, is investigated using a commercial finite element program. The fundamental mode exhibits a too-low overall Q factor. However, some higher modes feature overall Q factors of several thousand, which allows them to act as transponders operating without integrated circuits, batteries, or antennas. To experimentally verify the simulations, isolated dielectric resonators exhibiting modes with similarly high radiation-induced and dissipative quality factors were placed on a low-loss, low permittivity ceramic holder, allowing their far-field radiation properties to be measured. The radiation patterns investigated in the laboratory and outdoors agree well with the simulations. The resulting radiation patterns show a directivity of approximately 7.5 dBi at 2.5 GHz. The sensor was then heated in a ceramic furnace with the readout antenna located outside at room temperature. Wireless temperature measurements up to 700 °C with a resolution of 0.5 °C from a distance of 1 m demonstrated the performance of dielectric resonators for practical applications. Full article

To understand the effect of the hydroxyl group and processing temperatures on dielectric losses of flame retardants and flame-retardant polymers, the performance difference between 6-methyldibenzo[c,e][1,2]oxaphosphinine 6-oxide (DOPO-Me) and 6-(hydroxymethyl)dibenzo[c,e][1,2]oxaphosphinine 6-oxide (DOPO-HM) has been investigated, respectively, in non-polar and polar polymers at 7–20 GHz. DOPO-HM and DOPO-Me differ by only one OH group. The former demonstrates a lower dissipation factor (Df) than the latter, owing to hydrogen bonds. In polystyrene and crosslinked polyphenylene oxide, both flame retardants increase a dielectric loss of flame-retardant polymers, with DOPO-HM being less detrimental because of its higher crystallizability and lower plasticization. In polar poly(methyl methacrylate) (PMMA), conformational changes in PMMA main chains caused by flame retardants and high processing temperatures lead to an early Df drop of PMMA at low loadings of the flame retardants. At high loadings, a change in the physical form of flame retardants from a primitive crystalline state to an amorphous state increases a dielectric loss of flame retardant PMMA, with DOPO-HM resulting in a slightly higher dielectric loss than DOPO-Me. These results prove that the effect of a hydroxyl group in organophosphorus structures on the dielectric loss of flame-retardant polymers is crucially dependent on its interaction with the polymer matrix. Full article

This study presents the development of a modified polyimide (MPI) with low dielectric properties and low-temperature curing capability for high-frequency flexible printed circuit boards (FPCBs). MPI was cured using dicumyl peroxide (DCP) at 80–140 °C through a radical process optimized via DSC analysis, while Fourier-transform infrared (FT-IR) confirmed the elimination of C=C bonds and the formation of imide structures. The MPI film exhibited low dielectric constants (D_k) of 1.759 at 20 GHz and 1.734 at 28 GHz, with ultra-low dissipation factors (D_f) of 0.00165 and 0.00157. High-frequency S-parameter evaluations showed an excellent performance, with S11 of −32.92 dB and S21 of approximately −1 dB. Mechanical reliability tests demonstrated a strong peel strength of 0.8–1.2 kgf/mm (IPC TM-650 2.4.8 standard) and stable electrical resistance during bending to ~6 mm radius, with full recovery after severe deformation. These results highlight MPI’s potential as a high-performance dielectric material for next-generation FPCBs, combining superior electrical performance, mechanical flexibility, and compatibility with low-temperature processing. Full article

This paper reports the results of an experimental study that examines the impact of thermal aging on the electrical and chemical properties of insulating oil used in power transformers. Transformer-oil samples were thermally aged over a 5000 h period at different temperatures varying between 80 °C and 140 °C, replicating both normal and extreme operating conditions. Measurements of breakdown voltage, dielectric dissipation factor, acidity, and water content were taken at 500 h intervals. A novel approach of this research is the integration of these electrical and chemical characteristics into a comprehensive exponential regression analysis model. The results indicate that breakdown voltage and resistivity decrease with aging time, whereas the dielectric dissipation factor, acidity, and water content increase with aging time. The degradation trends computed by the proposed model show close correlation with both electrical and chemical properties, with correlation coefficients generally equal to or exceeding 90%, which demonstrates its reliability in predicting aging behavior of transformer oil. This integrated approach offers valuable insights into the combined electrical and chemical degradation processes due to thermal aging and assists in the condition assessment of power transformers. Full article

The introduction of a new insulating oil or, for instance, a new type of insulation or sealing into a transformer necessitates tests for material compatibility. Compatibility tests of liquids with the structural internal materials of transformers are conducted to prevent undesired interactions between insulating fluids and the formation of products that could lead to the generation of undesirable ions, sediments, or chemical compounds that result in a reduction in the dielectric property performance of the fluid. This includes chemical reactions (hydrolysis, hydrogenation, oxidation, formation of sulfates or sulfides, etc.) and degradation, the formation of conductive suspensions, the generation of undesirable condensation, and alterations in other fluid properties, such as interfacial tension between oil and water, viscosity, flashpoint, etc. Changes must also not occur in the strength and hardness of gasket material, which could result in undesirable fluid leakage. This paper describes the novel methodology and results of several proposed tests, including the impact on oil viscosity, material hardness, FT-IR analysis of oils, partial discharges in different oils, dielectric properties, and more, conducted during compatibility and aging tests at 120 °C and 140 °C performed on materials used in particular distribution transformers being prepared for natural ester use. The results show notable differences in the behavior of insulating fluids and aged submerged materials. While mineral oils exhibit lower dissipation factors compared to natural esters, the latter demonstrate slower and less severe hardening effects on gaskets during high-temperature aging (e.g., Shore 35.25 in mineral oil vs. 21–22.5 in natural esters). The tensile strength of the tested cable ties decreased significantly (from 260 to approx. 60 N) in mineral oil but increased in natural ester (320 N/120 °C exposition). This study also highlights a novel insight into partial discharge mechanisms, where differences in viscosity, conductivity phenomena, and dielectric constants result in presented differences in inception voltages and prebreakdown activity. Full article

This paper serves as a comprehensive “starter pack” for electrical diagnostic methods for power transformers. It offers a thorough review of electrical diagnostic techniques, detailing the required instrumentation and highlighting key research directions. The methods discussed include frequency response analysis, partial discharge testing, dielectric dissipation factor (tan delta), direct current (DC) insulation resistance, polarization index, transformer turns ratio test, recovery voltage measurement, polarization–depolarization currents, frequency domain spectroscopy, breakdown voltage testing, and power factor and capacitance testing. Additionally, the paper brings attention to less-explored electrical diagnostic techniques from the past decade. For each method, the underlying principles, applications, necessary instrumentation, advantages, and limitations are carefully examined, alongside emerging trends in the field. A notable shift observed over the past decade is the growing emphasis on hybrid diagnostic approaches and artificial intelligence (AI)-driven data analytics for fault detection. This study serves as a structured reference for researchers—particularly those in the early stages of their careers—as well as industry professionals seeking to explore electrical diagnostic techniques for power transformer condition assessment. It also outlines promising research avenues, contributing to the ongoing evolution of transformer diagnostics. Full article

This study aimed to develop a cost-effective, environmentally sustainable, and technologically advanced dielectric fluid by utilizing the beneficial properties of natural ester-based vegetable oils, offering a promising alternative for transformer insulation and cooling applications. The novelty of this research lies in the formulation of a nanofluid that combines three distinct vegetable oils—castor, flaxseed, and blackseed—creating a unique base fluid. SiO₂ nanoparticles were incorporated into the fluid to leverage their multiple advantageous characteristics. Extensive experiments were conducted to evaluate the superior properties of the proposed nanofluid, focusing on key dielectric properties, such as relative permittivity (ε_r) and the dielectric dissipation factor (tan δ). Comparative analyses with conventional mineral oil, which was used as a benchmark, demonstrated the significant advantages of the vegetable oil-based nanofluid. The novel formulation outperformed all other tested samples, highlighting its exceptional performance. Additionally, three preparation methods were examined, with the green synthesis technique producing the nanofluid with better dielectric properties. Through a detailed presentation of empirical data and compelling arguments, this study confirms the potential of natural ester-based vegetable oil nanofluids as a highly promising alternative, driven by their intrinsic properties and the environmentally friendly synthesis method employed. Full article