Search Results (126)

Achieving efficient demulsification of water-in-heavy oil (W/HO) emulsions remains a critical issue that urgently needs to be addressed in the heavy oil industry. Despite being a new generation of green demulsification materials, magnetic carbon nanoparticles still suffer from low demulsification efficiency when applied to water-in-heavy oil emulsions. Herein, polyethyleneimine-modified magnetic carbon nanoparticles (P-MCNs) were successfully prepared via a surface functionalization strategy. The demulsification performance of P-MCN in water-in-heavy oil (W/HO) emulsions was evaluated via the standard bottle test. The results demonstrated that P-MCN (500 ppm) achieved effective water removal within 60 min at 50 °C. Microscopic visualization characterization revealed that the efficient water removal from W/HO emulsions by P-MCN is attributed to its high interfacial activity. Specifically, P-MCN can rapidly migrate to the heavy oil–water interface and effectively disrupt the interfacial film through electrostatic interactions and hydrogen bonding, thereby achieving efficient demulsification of W/HO emulsions. This study provides a solid theoretical foundation for the further development of magnetic carbon nanoparticles with higher demulsification efficiency for applications in the petroleum industry. Full article

To address the lack of systematic quantitative studies on waterborne epoxy resin (WER)-modified emulsified asphalt regarding its rheological optimization and engineering applicability, this study fills the gap by preparing WER-modified emulsified asphalt via a two-step process. New findings reveal that 20% WER content significantly enhances elastic components, creep–recovery, fatigue life, and fracture energy. The main objective is to establish a theoretical basis for high-performance pavement materials. Modified emulsified asphalt specimens with different waterborne epoxy resin contents were prepared using a two-step method of “emulsification followed by compounding”. The stability of the emulsions was quantitatively evaluated by zeta potential, storage stability, particle size distribution, and demulsification time. Their rheological parameters, multi-stress creep–recovery characteristics, fatigue life, and low-temperature crack resistance were systematically tested across the full temperature range using a dynamic shear rheometer and a bending beam rheometer. In addition, the bonding performance, strength development behavior, and water resistance durability were comprehensively assessed through pull-out tests, Marshall stability and splitting strength tests, as well as freeze–thaw cycle tests. These properties were compared with those of unmodified emulsified asphalt (UEA-0) and SBR-modified emulsified asphalt (SBR-EA). With an increase in waterborne epoxy resin content, the elastic component of the modified asphalt improved significantly, and the phase angle continuously decreased. The specimen with 20% waterborne epoxy resin content (WER-EA-20) exhibited the best performance: its phase angle was lower than those of the other groups under high-, medium-, and low-temperature conditions. After seven creep–recovery cycles, its creep–recovery rate remained at 33%, substantially higher than the 8% observed for the unmodified specimen. The fatigue life reached 15,000 cycles under a shear stress of 2.1 MPa. At −10 °C, the fracture strength was 0.92 MPa, and the fracture energy reached 21.4 J. Furthermore, the pull-out strength of WER-EA-20 was 0.86 MPa, with the failure mode identified as asphalt cohesive failure. After 37 days of curing, the Marshall stability reached 22.5 kN, and the splitting strength was 1.36 MPa. After 40 freeze–thaw cycles, the freeze–thaw splitting strength ratio (TSR) of WER-EA-20 remained above 75%, representing an improvement of more than 110% compared to the unmodified UEA-0 (TSR ≈ 35.5%), which highlights the significant enhancement in water resistance imparted by the waterborne epoxy resin. Compared to SBR-EA, WER-EA-20 has a higher softening point, a lower suitable mixing temperature, and better anti-aging properties. Waterborne epoxy resin can effectively improve the viscoelastic properties and overall road performance of emulsified asphalt, and the modification effect increases with increasing dosage. Full article

Waterborne polyurethane (WPU) is widely used in flexible films and textile finishing, but its intrinsic flammability, severe melt dripping, and sensitivity to polar additives restrict its fire-safe applications. Herein, a phosphorous acid-protonated chitosan (PCS) was designed as an emulsion-adaptable bio-based modifier and incorporated into cationic WPU via a facile aqueous blending route, yielding transparent multifunctional composite films and flame-retardant textile coatings. Unlike conventional flame-retardant WPU systems that rely on reactive monomers or suffer from poor emulsion compatibility, this work proposes an emulsion-compatible strategy based on PCS, enabling the simultaneous integration of dispersion stability, flame retardancy, and antibacterial functionality within a single system. PCS could be stably accommodated in the WPU latex without visible precipitation or demulsification after centrifugation, and the resulting films preserved a continuous matrix structure with uniformly distributed PCS-rich nanodomains. Rheological analyses revealed that the polar groups of PCS established strong intermolecular associations with urethane segments, strengthening the physical network. The char residue at 700 °C increased from 0.7 wt% for neat WPU to 32.7 wt% for WPU/PCS-5. Meanwhile, WPU/PCS-5 achieved a limiting oxygen index of 35.4% and a UL-94 V-0 rating, while its peak heat release rate and total heat release were reduced by 73.4% and 41.8%, respectively. The composite films also showed nearly complete antibacterial efficiency against Escherichia coli and Staphylococcus aureus. As a textile coating, WPU/PCS-5 enabled immediate self-extinguishing of cotton fabric, increased the limiting oxygen index from 18.5% to 27.2%, and reduced the damaged length from 30.0 to 11.0 cm. This work demonstrates that an emulsion-compatible strategy based on PCS can effectively integrate dispersion stability, fire safety, multifunctionality, and coating applicability into WPU materials. Full article

ASP flooding wastewater contains crude oil, suspended solids, anionic polymers and surfactants, with high viscosity, high zeta potential, difficult demulsification, flocculation and slow separation and sedimentation. In order to solve the problem of wastewater treatment of ASP flooding in oil fields, a magnetic branched core was prepared from ethyl silicate (TEOS), nano Fe₃O₄ and aminopropyl triethoxysilane (APTES), and then reacted with polyamine and methyl acrylate to synthesize the magnetic hyperbranched molecule FSNMN with demulsification ability. Using acrylamide (AM), acryloxyethyl trimethylammonium chloride (DAC) and maleic anhydride (MA) as raw materials, cationic polymer long chain (CAMHA) with flocculating properties was synthesized and grafted with hyperbranched molecules. The demulsification flocculation ability of the product regarding ASP flooding wastewater was evaluated, and the demulsification flocculation mechanism was summarized. The results showed that the average molecular weight of 3-FSNMN₄-C was 4.7 million, the cationic degree was 20.5%, and the saturation magnetization was 20 EMU/g. The removal rate of oil and suspended solids was 93.82% and 91.95% respectively when the simulated sewage was treated by magnetic field for 30 min. Magnetic hyperbranched star chain polymer provides a solution to the serious ecological environment problems caused by ASP flooding. Full article

Hydrolyzed polyacrylamide stabilized oil-in-water emulsions are highly persistent because the polymer strengthens both continuous-phase rheology and the oil–water interfacial film, making demulsification difficult in polymer-flooding produced liquids. Here, an hydrolyzed polyacrylamide degrading bacterium, Delftia lacustris EPDB-8, was isolated, and its ability to destabilize hydrolyzed polyacrylamide-containing emulsions was investigated from molecular, bulk rheological, and interfacial perspectives. EPDB-8 effectively degraded HPAM, causing marked reductions in total organic carbon, total nitrogen, absolute zeta potential, and polymer molecular weight, with an approximately 63-fold decrease after 7 days. SEM, FT-IR, and GPC analyses showed that biodegradation proceeded through deamidation and random chain scission, collapsing the polymer network and generating low-molecular-weight fragments. Driven by bacterial hydrolyzed polyacrylamide degradation, these structural alterations disrupted the viscoelastic composite interfacial film formed by hydrolyzed polyacrylamide and indigenous surface-active species, directly causing emulsion stabilization to shift from polymer-assisted viscous and steric protection to a less effective asphaltene-dominated interfacial structure and thereby accelerating droplet aggregation, coalescence, and phase separation. Although bacterial cells exerted a transient particle-assisted interfacial effect, long-term emulsion stability remained governed by polymer integrity. This study establishes a mechanistic link between hydrolyzed polyacrylamide biodegradation and the rheological and interfacial evolution governing emulsion breakdown, providing a cost-effective and environmentally benign biological strategy for demulsification and treatment of polymer-flooding produced water. These findings offer practical guidance for the design of microbial-based produced-water treatment systems and contribute to the sustainable management of oilfield wastewater generated during enhanced oil recovery operations. Full article

This study investigates the separation performance of transformer oil–water mixtures using gravity separation and chemical demulsification. The synthetic emulsion had an initial oil concentration (C₀) of approximately 246,000 mg/L. For gravity separation, the effects of compartment volume ratio, influent flow rate, initial water level, and oil discharge strategy were systematically evaluated. Under optimal conditions (volume ratio 2:1:1, flow rate 0.0055 L/s, initial water level 5 cm), the effluent oil concentration was reduced to as low as 0.020 mg/L, corresponding to a removal efficiency higher than 99.99%. For chemical demulsification, polyaluminum chloride (PAC), polyferric sulfate (PFS), polyacrylamide (PAM), and an organosilicon polyether demulsifier (MCL-D) were tested. The effects of pH, dosage, and temperature on demulsification efficiency (DE) and dehydration rate (DR) were investigated. Under optimal conditions (pH 3–5, dosage 300 mg/L, temperature 50 °C), MCL-D achieved the best performance, with a DE of 95.09% and a DR of 99.50%. Overall, gravity separation is effective for removing free and dispersed oil with low operational cost, whereas chemical demulsification is more suitable for treating stable emulsified oil. The combination of these two methods provides an efficient strategy for the treatment of transformer oil-containing wastewater. Full article

The physicochemical mechanisms and numerical characterization of amine-ether gemini surfactant emulsion flooding remain insufficient, limiting its field application in low-permeability reservoirs. This study developed a refined numerical simulation method that integrates full-process emulsion kinetics, including generation, coalescence, dispersion-assisted oil displacement, and demulsification, with graded emulsion characterization using the differentiated inaccessible pore volume (IPV) and residual resistance factor (RRF). Core-flooding validation demonstrated that the model accurately reproduced the key dynamic responses of water cut reduction and oil production increase, with a relative error of about 3.0%. Mechanistic analysis showed that the enhanced oil recovery performance arose from the combined effects of ultralow interfacial tension and emulsion-induced profile control. Relative to conventional surfactant flooding, emulsion flooding increased oil recovery by an additional 4.8–5.0% and lowered water cut by about 12 percentage points. For the Shengli Oilfield pilot block, the optimized injection design involved a surfactant concentration of 1.2 wt.%, an injection rate of 60 m³/d, a slug size of 0.01 PV, an injection–production ratio of 0.95, and a stepwise concentration-decline strategy. The field pilot further confirmed the applicability of the method: daily oil production of the well group increased by 46.5%, while comprehensive water cut decreased by 8.6 percentage points. These results demonstrate the value of the proposed method for both mechanistic characterization and field design of amine-ether gemini surfactant emulsion flooding in heterogeneous low-permeability reservoirs. Full article

To address poor interfacial compatibility between rubber powder and emulsified asphalt in cold-mixed asphalt mixtures, this study employed microwave activation to desulfurize and activate waste rubber powder. The investigation combined experimental research, molecular dynamics simulations, and solid–liquid separation methods to systematically explore the mechanism by which rubber powder activation influences cold-mixed emulsified asphalt systems. Results revealed an effective activation temperature of approximately 190 °C for rubber powder. The activation process, driven by microwave heating, involves main-chain scission and crosslink bond cleavage. Furthermore, moderate desulfurization reduces the solubility difference between rubber powder and asphalt, increases interfacial binding energy, and enhances the diffusion coefficient. Based on these findings, an optimal microwave activation scheme was proposed (4 min at 1040 W followed by 2 min at 873 W), which offers low energy consumption and excellent modification effects. Activation treatment reduces the initial viscosity by 33.9% and accelerates demulsification. Lastly, the results of molecular dynamics simulations are highly consistent with those of macroscopic experiments, forming a complete research chain of “microscopic mechanism analysis—macroscopic performance verification” and providing a theoretical basis and technical support for high-performance cold-mixed rubber-powder-modified emulsified asphalt mixtures. Full article

To address the slow curing and low early strength of conventional modified epoxy emulsified asphalt repair materials, this study introduced steel slag aggregate into epoxy emulsified asphalt mixtures. Experimental techniques including heat absorption–heat transfer rate tests, Marshall stability tests, COMSOL numerical simulation, and scanning electron microscopy (SEM) were adopted to analyze rapid and uniform heating under microwave radiation. The influence of steel slag’s chemical composition, content, and particle size on epoxy curing, asphalt demulsification, and early strength of the mixture was systematically examined. Results show that steel slag containing Fe and Mg elements exhibits higher microwave absorption efficiency. When its content exceeds 15%, the heating rate increases by approximately 0.335 °C/s under the tested conditions. Particles sized 0.6~2.36 mm show better wavelength matching with the applied microwave frequency (2.45 GHz), thereby enhancing absorption. After 140 s of microwave radiation, the core temperature of the mixture reaches 110 °C, which is the appropriate temperature to achieve rapid epoxy curing and synchronous asphalt demulsification. These two processes synergistically form a continuous network structure, thereby improving the compactness and initial laboratory Marshall stability of the mixture. Nevertheless, this study has several limitations. The microwave absorption efficiency depends strongly on the specific mineralogy and Fe/Mg content of steel slag, both of which may vary with source. The conclusions are based on laboratory-scale tests under fixed microwave power and mixture proportions. Despite these limitations, the results demonstrate that steel slag can serve as an effective microwave-absorbing component in epoxy emulsified asphalt mixtures, enabling rapid curing and demulsification to accelerate early strength development. Full article

In this study, a combined approach of molecular dynamics (MD) simulations and experimental bottle tests was employed to systematically investigate the demulsification performance and underlying mechanisms of two distinct demulsifiers—Demulsifier X (SP/BP series and alcohol-initiated polyethers) and Demulsifier Y (AP/AE series and amine-initiated polyethers)—targeting polymer-containing oil-in-water (O/W) emulsions derived from heavy oil polymer flooding. Molecular models for heavy oil, saline water, partially hydrolyzed polyacrylamide (HPAM), and demulsifiers were constructed using BIOVIA Materials Studio software. Their dynamic behaviors at the oil–water interface were simulated within three distinct saline systems containing NaCl, CaCl₂, and MgCl₂, respectively. Simulation results indicated that the demulsifiers effectively displaced interfacial HPAM molecules, increased interfacial tension, and reduced interfacial interaction energy. Experimental bottle tests, evaluating the effects of settling time, temperature, and concentration on dehydration rates and oil content, confirmed that Demulsifier Y outperformed Demulsifier X. Specifically, Demulsifier Y achieved superior dehydration rates with lower dosages, shorter settling times, and reduced temperature requirements under optimal conditions. This work provides both microscopic mechanistic insights and macroscopic experimental validation for the screening and application of high-efficiency demulsifiers. Full article

This study investigated microwave pretreatment (0–900 W) of peanuts as a source modification strategy to reduce the stability of peanut oil body emulsions (POBEs) and improve aqueous enzymatic extraction. Results indicated that higher power treatment (≥540 W) significantly destabilized POBE. The optimal condition at 720 W increased POBE extraction yield and demulsification rate by 16.82% and 46.32%, respectively, compared with the control. This destabilization was attributed to marked changes in interfacial properties, including decreased apparent viscosity, lowered absolute ζ-potential (from 35.93 mV to 27.09 mV), increased particle size (from 1177.16 nm to 1976.98 nm), and the microstructure of droplet aggregation. Compositional analysis revealed that microwave treatment induced POBE reorganization, characterized by increased lipid and phospholipid contents alongside reduced moisture, solid, and protein levels. Further interfacial protein analysis revealed that exposure triggered protein conformational unfolding, hydrophobic group exposure, and subsequent aggregation, which weakened protein adsorption at the interface and reduced the mechanical strength of the interfacial film. These findings elucidate the mechanism of microwave-induced emulsion instability, providing a theoretical basis for enhancing oil extraction efficiency through raw material pretreatment. Full article

Electro-coalescence is an environmentally benign and energy-efficient demulsification method widely used in the petroleum sector. Improving its performance requires accelerating emulsion separation while maintaining operational safety. However, existing review articles often lack comprehensive coverage of the current state of the art. This critical review addresses this gap by providing a detailed technical examination of electro-coalescence, a rapidly evolving area of research. The paper synthesizes current understanding and recent developments in the field, with emphasis on the key parameters and underlying physicochemical phenomena that govern electro-coalescence performance. Specifically, we review electrode geometries; methods for applying electric fields, including DC and AC modes with attention to waveform effects; numerical and molecular-scale modeling approaches; hybrid separation strategies; and existing commercial technologies and configurations. Additionally, we addressed topics related to operational challenges, such as fouling and current bridging, and future trends such as digital twins and machine learning in electro-coalescence. This study provides an integrated and thorough assessment of current knowledge and technological advancements, identifies outstanding research possibilities, and suggests strategies for optimizing electro-coalescence processes through a critical analysis of literature. Full article

Oily sludge is a complex emulsified waste consisting of water, oil, and solid particles. Conventional treatments are often inefficient, energy-intensive, and prone to causing secondary pollution. This study proposes a green demulsification technology based on ozone micro–nanobubbles (O₃MNBs) by constructing an experimental system to analyze its effects and mechanisms of action on oily sludge treatment. The O₃MNBs exhibited a mean particle size of 831 nm and generated a substantial amount of hydroxyl radicals (·OH, 250.4 μmol·L⁻¹) in situ. Compared with conventional aeration, the dissolved ozone concentration and residence time in water of O₃MNBs increased by 192% and 213%, respectively. During bubble collapse, intense pressure waves and high-speed microjets were generated to disrupt sludge aggregates, promoting the dispersion of sludge particles while simultaneously stripping oil films. Thus, the oil removal rate reached 41.5%, demonstrating the high demulsification efficiency of O₃MNBs. Furthermore, ozone and ·OH attacked alkane C-H bonds in the oil phase, oxidizing hydrophobic films into hydrophilic products and decomposing surfactants that stabilize emulsions. This process promoted oil droplet coalescence and degradation into small organic molecules. After O₃MNB treatment, the absorption peak of alkane C-H bonds gradually reduced, while a new C=O absorption peak appeared. This study provides a theoretical foundation and technical support for environmentally sustainable treatment of oily sludge by O₃MNB application, offering an effective alternative to chemical demulsification without secondary pollution. Full article

The oily wastewater produced by transformer oil leakage contains pollutants such as mineral oil, metal particles, aged oil and additives, which can disrupt the dissolved oxygen balance in water bodies, pollute soil and endanger human health through the food chain, causing serious environmental pollution. Effective oil–water separation technology is the key to ecological protection and resource recovery. This paper reviews the principles, influencing factors and research progress of traditional (gravity sedimentation, air flotation, adsorption, demulsification) and new (nanocomposite adsorption, metal–organic skeleton materials, superhydrophobic/superlipophilic modified films) transformer oil–water separation technologies. Traditional technologies are mostly applicable to large-particle-free oil and are difficult to adapt to complex matrix wastewater. However, the new technology has significant advantages in separation efficiency (up to over 99.5%), selectivity and cycling stability (with a performance retention rate of over 85% after 20–60 cycles), breaking through the bottlenecks of traditional methods. In the future, it is necessary to develop low-cost and efficient separation technologies, promote the research and development of intelligent responsive materials, upgrade low-carbon preparation processes and their engineering applications, support environmental protection treatment in the power industry and encourage the coupling of material innovation and processes. Full article

This study tackles the challenge of treating high-oil (≥90 mg/L) and high-salinity (Cl⁻ ≥ 6900 mg/L) oilfield-produced water for green hydrogen production. An integrated technology combining electrochemical cascade purification (EDCF: electro-demulsification–coagulation–flotation) with alkaline water electrolysis is developed. The EDCF process effectively reduces oil, suspended solids, and turbidity to <10 mg/L, <20 mg/L, and <20 NTU, respectively, meeting stringent feedwater criteria for electrolysis. An asymmetric electrolysis strategy employing a nickel felt anode/Raney nickel cathode system achieves a low cell voltage of 1.856 V at 1 A/cm² in 6 M KOH at 85 °C, with 96.58% H₂ purity. Crucially, separate anolyte/catholyte (0.5/6 M KOH) mitigates Cl⁻ corrosion, enabling stable 240 h operation (96.66% ± 0.5% H₂ purity) in a duplex steel electrolyzer. The work establishes comprehensive boundary conditions for scalable hydrogen production from treated produced water. Full article