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21 pages, 9288 KiB  
Article
Research on Deformation Mechanisms and Control Technology for Floor Heave in Deep Dynamic Pressure Roadway
by Haojie Xue, Chong Zhang, Yubing Huang, Ancheng Wang, Jie Wang, Kuoxing Li and Jiantao Zhang
Appl. Sci. 2025, 15(15), 8125; https://doi.org/10.3390/app15158125 - 22 Jul 2025
Viewed by 296
Abstract
Under deep, high-intensity mining conditions, a high mineral pressure develops at the working face, which can easily cause floor heave deformation of the roadway. In this paper, with the geological conditions of Buertai coal mine as the background, through on-site monitoring and numerical [...] Read more.
Under deep, high-intensity mining conditions, a high mineral pressure develops at the working face, which can easily cause floor heave deformation of the roadway. In this paper, with the geological conditions of Buertai coal mine as the background, through on-site monitoring and numerical simulation, the mechanism of strong dynamic pressure roadway floor heave is clarified and a cooperative control method for roadway floor heave deformation is proposed. The main conclusions are as follows: (1) The overall strength of the floor of this strong dynamic pressure roadway is low, which can easily cause roadway floor heave, and on-site multivariate monitoring of the mine pressure is carried out, which clarifies the evolution law of the mine pressure of the mining roadway and along-the-airway roadway. (2) Combined with FLAC3D numerical simulation software, we analyze the influence of coal seam depth and floor lithology on the stability of the roadway floor and find that both have a significant influence on the stability of the roadway. Under the condition of high-intensity mining, the floor will deteriorate gradually, forming a wide range of floor heave areas. (3) Based on the deformation and damage mechanism of the roadway floor, a synergistic control method of “roof cutting and pressure relief + floor anchor injection” is proposed and various technical parameters are designed. An optimized design scheme is designed for the control of floor heave in Buertai coal mine. Full article
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12 pages, 2262 KiB  
Article
Long-Term Creep Mechanical and Acoustic Emission Characteristics of Water-Immersed Coal Pillar Dam
by Ersheng Zha, Mingbo Chi, Zhiguo Cao, Baoyang Wu, Jianjun Hu and Yan Zhu
Appl. Sci. 2025, 15(14), 8012; https://doi.org/10.3390/app15148012 - 18 Jul 2025
Viewed by 192
Abstract
This study conducted uniaxial creep tests on coal samples under both natural and water-saturated conditions for durations of about 180 days per sample to study the stability of coal pillar dams of the Daliuta Coal Mine underground reservoir. Combined with synchronized acoustic emission [...] Read more.
This study conducted uniaxial creep tests on coal samples under both natural and water-saturated conditions for durations of about 180 days per sample to study the stability of coal pillar dams of the Daliuta Coal Mine underground reservoir. Combined with synchronized acoustic emission (AE) monitoring, the research systematically revealed the time-dependent deformation mechanisms and damage evolution laws of coal under prolonged water immersion and natural conditions. The results indicate that water-immersed coal exhibits a unique negative creep phenomenon at the initial stage, with the strain rate down to −0.00086%/d, attributed to non-uniform pore compaction and elastic rebound effects. During the steady-state creep phase, the creep rates under water-immersed and natural conditions were comparable. However, water immersion led to an 11.4% attenuation in elastic modulus, decreasing from 2300 MPa to 2037 MPa. Water immersion would also suppress AE activity, leading to the average daily AE events of 128, which is only 25% of that under natural conditions. In the accelerating creep stage, the AE event rate surged abruptly, validating its potential as an early warning indicator for coal pillar instability. Based on the identified long-term strength of the coal sample, it is recommended to maintain operational loads below the threshold of 9 MPa. This research provides crucial theoretical foundations and experimental data for optimizing the design and safety monitoring of coal pillar dams in CMURs. Full article
(This article belongs to the Section Civil Engineering)
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20 pages, 5430 KiB  
Article
Life Prediction Model for High-Cycle and Very-High-Cycle Fatigue of Ti-6Al-4V Titanium Alloy Under Symmetrical Loading
by Xi Fu, Lina Zhang, Wenzhao Yang, Zhaoming Yin, Jiakang Zhou and Hongwei Wang
Materials 2025, 18(14), 3354; https://doi.org/10.3390/ma18143354 - 17 Jul 2025
Viewed by 285
Abstract
The Ti-6Al-4V alloy is a typical α + β type titanium alloy and is widely used in the manufacture of aero-engine fans, compressor discs and blades. The working life of modern aero-engine components is usually required to reach more than 108 cycles, [...] Read more.
The Ti-6Al-4V alloy is a typical α + β type titanium alloy and is widely used in the manufacture of aero-engine fans, compressor discs and blades. The working life of modern aero-engine components is usually required to reach more than 108 cycles, which makes the infinite life design based on the traditional fatigue limit unsafe. In this study, through symmetrical loading high-cycle fatigue tests on Ti-6Al-4V titanium alloy, a nonlinear cumulative damage life prediction model was established. Further very-high-cycle fatigue tests of titanium alloys were carried out. The variation law of plastic strain energy in the evolution process of very-high-cycle fatigue damage of titanium alloy materials was described by introducing the internal stress parameter. A prediction model for the very-high-cycle fatigue life of titanium alloys was established, and the sensitivity analysis of model parameters was carried out. The results show that the established high-cycle/very-high-cycle fatigue models can fit the test data well. Moreover, based on the optimized model parameters through sensitivity analysis, the average error of the prediction results has decreased from 59% to 38%. The research aims to provide a model or method for predicting the engineering life of titanium alloys in the high-cycle/very-high-cycle range. Full article
(This article belongs to the Special Issue Fatigue Damage, Fracture Mechanics of Structures and Materials)
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17 pages, 7633 KiB  
Article
Mechanical Behavior Characteristics of Sandstone and Constitutive Models of Energy Damage Under Different Strain Rates
by Wuyan Xu and Cun Zhang
Appl. Sci. 2025, 15(14), 7954; https://doi.org/10.3390/app15147954 - 17 Jul 2025
Viewed by 212
Abstract
To explore the influence of mine roof on the damage and failure of sandstone surrounding rock under different pressure rates, mechanical experiments with different strain rates were carried out on sandstone rock samples. The strength, deformation, failure, energy and damage characteristics of rock [...] Read more.
To explore the influence of mine roof on the damage and failure of sandstone surrounding rock under different pressure rates, mechanical experiments with different strain rates were carried out on sandstone rock samples. The strength, deformation, failure, energy and damage characteristics of rock samples with different strain rates were also discussed. The research results show that with the increases in the strain rate, peak stress, and elastic modulus show a monotonically increasing trend, while the peak strain decreases in the reverse direction. At a low strain rate, the proportion of the mass fraction of complete rock blocks in the rock sample is relatively high, and the shape integrity is good, while rock samples with a high strain rate retain more small-sized fragmented rock blocks. This indicates that under high-rate loading, the bifurcation phenomenon of secondary cracks is obvious. The rock samples undergo a failure form dominated by small-sized fragments, with severe damage to the rock samples and significant fractal characteristics of the fragments. At the initial stage of loading, the primary fractures close, and the rock samples mainly dissipate energy in the forms of frictional slip and mineral fragmentation. In the middle stage of loading, the residual fractures are compacted, and the dissipative strain energy keeps increasing continuously. In the later stage of loading, secondary cracks accelerate their expansion, and elastic strain energy is released sharply, eventually leading to brittle failure of the rock sample. Under a low strain rate, secondary cracks slowly expand along the clay–quartz interface and cause intergranular failure of the rock sample. However, a high strain rate inhibits the stress relaxation of the clay, forces the energy to transfer to the quartz crystal, promotes the penetration of secondary cracks through the quartz crystal, and triggers transgranular failure. A constitutive model based on energy damage was further constructed, which can accurately characterize the nonlinear hardening characteristics and strength-deformation laws of rock samples with different strain rates. The evolution process of its energy damage can be divided into the unchanged stage, the slow growth stage, and the accelerated growth stage. The characteristics of this stage reveal the sudden change mechanism from the dissipation of elastic strain energy of rock samples to the unstable propagation of secondary cracks, clarify the cumulative influence of strain rate on damage, and provide a theoretical basis for the dynamic assessment of surrounding rock damage and disaster early warning when the mine roof comes under pressure. Full article
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20 pages, 5198 KiB  
Article
Damage Behaviour of Shot-Peened 7075 Aluminium Alloy Based on Temperature Evolution and Digital Image Correlation Methods
by Yutong Tang, Aifeng Jiang, Lei Li, Yanliang Dong and Le Chang
Materials 2025, 18(14), 3228; https://doi.org/10.3390/ma18143228 - 8 Jul 2025
Viewed by 375
Abstract
The peening process plays a pivotal role in enhancing the properties of aluminium alloys across various industries, including aerospace, automotive, and construction. Among the critical factors influencing this process, the shot peening time is of paramount importance for studying material characteristics. In the [...] Read more.
The peening process plays a pivotal role in enhancing the properties of aluminium alloys across various industries, including aerospace, automotive, and construction. Among the critical factors influencing this process, the shot peening time is of paramount importance for studying material characteristics. In the present study, we undertook a comprehensive investigation into the mechanical properties, surface roughness, and damage evolution behaviour of 7075 aluminium alloy subjected to different shot peening durations. This investigation was conducted using a microhardness tester, laser confocal microscope, scanning electron microscope, and other advanced equipment, in conjunction with digital image correlation methods and temperature evolution analysis. Our findings demonstrate that the shot peening time has a profound impact on the mechanical properties of the 7075 alloy. Specifically, the microhardness, tensile strength, and surface roughness of the alloy increased with increasing shot peening time, whereas the elongation rate exhibited a non-monotonic trend, initially decreasing and then increasing. Utilising DIC and temperature evolution analysis, we analysed the influence of shot peening time on the damage evolution behaviour of the alloy and developed tensile damage evolution equations tailored to different shot peening durations. The damage evolution of the 7075 alloy under various shot peening times was observed to proceed through two distinct stages: smooth development and rapid damage. Notably, the damage evolution laws derived from both techniques exhibited good consistency and agreement. The present study serves as a theoretical foundation for exploring the surface peening and damage evolution of 7075 aluminium alloy, which holds significant implications for optimising peening parameters and predicting material life in engineering applications. Full article
(This article belongs to the Special Issue Fatigue, Damage and Fracture of Alloys)
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25 pages, 8033 KiB  
Article
Research on the Damage Evolution Law of Branch Wellbore Based on Damage Mechanics
by Qizhong Tian, Chao Han, Yang Meng, Rongdong Dai, Haocai Huang, Jiaao Chen and Chuanliang Yan
Processes 2025, 13(7), 2172; https://doi.org/10.3390/pr13072172 - 8 Jul 2025
Viewed by 314
Abstract
Multilateral wells can effectively develop complex reservoirs at a lower cost, which, in turn, enhances the overall efficiency of oilfield exploitation. However, drilling branch wells from the main wellbore can disrupt the surrounding formation stresses, leading to secondary stress concentration at the junctions, [...] Read more.
Multilateral wells can effectively develop complex reservoirs at a lower cost, which, in turn, enhances the overall efficiency of oilfield exploitation. However, drilling branch wells from the main wellbore can disrupt the surrounding formation stresses, leading to secondary stress concentration at the junctions, which, in turn, causes wellbore instability. This study established a coupled analysis model for wellbore stability in branch wells by integrating seepage, stress, and damage. The model explained the instability mechanisms of branch wellbores under multi-physics coupling conditions. The results showed that during drilling, the thin, interwall section of branch wells had weak resistance to external loads, with significant stress concentration and a maximum damage factor of 0.267, making it prone to instability. As drilling time progressed, fractures in the surrounding rock mass of the wellbore continuously formed, propagated, and interconnected, causing a sharp increase in the permeability of the damaged area. The seepage direction of drilling fluid in the wellbore tended towards the severely damaged interwall section, leading to a rapid increase in pore pressure there. With increasing distance from the interwall tip, the resistance to external loads strengthened, and the formation damage factor, permeability, pore pressure, and equivalent plastic strain all gradually decreased. When the drilling fluid density increased from 1.0 g/cm3 to 1.5 g/cm3, the maximum equivalent plastic strain around the wellbore decreased from 0.041 to 0.014, a reduction of 65.8%, indicating that appropriately increasing the drilling fluid density can effectively reduce the risk of wellbore instability. Full article
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33 pages, 12918 KiB  
Article
Time-Dependent Fragility Functions and Post-Earthquake Residual Seismic Performance for Existing Steel Frame Columns in Offshore Atmospheric Environment
by Xiaohui Zhang, Xuran Zhao, Shansuo Zheng and Qian Yang
Buildings 2025, 15(13), 2330; https://doi.org/10.3390/buildings15132330 - 2 Jul 2025
Viewed by 425
Abstract
This paper evaluates the time-dependent fragility and post-earthquake residual seismic performance of existing steel frame columns in offshore atmospheric environments. Based on experimental research, the seismic failure mechanism and deterioration laws of the seismic behavior of corroded steel frame columns were revealed. A [...] Read more.
This paper evaluates the time-dependent fragility and post-earthquake residual seismic performance of existing steel frame columns in offshore atmospheric environments. Based on experimental research, the seismic failure mechanism and deterioration laws of the seismic behavior of corroded steel frame columns were revealed. A finite element analysis (FEA) method for steel frame columns, which considers corrosion damage and ductile metal damage criteria, is developed and validated. A parametric analysis in terms of service age and design parameters is conducted. Considering the impact of environmental erosion and aging, a classification criterion for damage states for existing steel frame columns is proposed, and the theoretical characterization of each damage state is provided based on the moment-rotation skeleton curves. Based on the test and numerical analysis results, probability distributions of the fragility function parameters (median and logarithmic standard deviation) are constructed. The evolution laws of the fragility parameters with increasing service age under each damage state are determined, and a time-dependent fragility model for existing steel frame columns in offshore atmospheric environments is presented through regression analysis. At a drift ratio of 4%, the probability of complete damage to columns with 40, 50, 60, and 70-year service ages increased by 18.1%, 45.3%, 79.2%, and 124.5%, respectively, compared with columns within a 30-year service age. Based on the developed FEA models and the damage class of existing columns, the influence of characteristic variables (service age, design parameters, and damage level) on the residual seismic capacity of earthquake-damaged columns, namely the seismic resistance that can be maintained even after suffering earthquake damage, is revealed. Using the particle swarm optimization back-propagation neural network (PSO-BPNN) model, nonlinear mapping relationships between the characteristic variables and residual seismic capacity are constructed, thereby proposing a residual seismic performance evaluation model for existing multi-aged steel frame columns in an offshore atmospheric environment. Combined with the damage probability matrix of the time-dependent fragility, the expected values of the residual seismic capacity of existing multi-aged steel frame columns at a given drift ratio are obtained directly in a probabilistic sense. The results of this study lay the foundation for resistance to sequential earthquakes and post-earthquake functional recovery and reconstruction, and provide theoretical support for the full life-cycle seismic resilience assessment of existing steel structures in earthquake-prone areas. Full article
(This article belongs to the Section Building Structures)
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17 pages, 8153 KiB  
Article
Numerical Simulation of Freezing-Induced Crack Propagation in Fractured Rock Masses Under Water–Ice Phase Change Using Discrete Element Method
by Hesi Xu, Brian Putsikai, Shuyang Yu, Jun Yu, Yifei Li and Pingping Gu
Buildings 2025, 15(12), 2055; https://doi.org/10.3390/buildings15122055 - 15 Jun 2025
Viewed by 364
Abstract
In cold-region rock engineering, freeze–thaw cycle-induced crack propagation in fractured rock masses serves as a major cause of disasters such as slope instability. Existing studies primarily focus on the influence of individual fissure parameters, yet lack a systematic analysis of the crack propagation [...] Read more.
In cold-region rock engineering, freeze–thaw cycle-induced crack propagation in fractured rock masses serves as a major cause of disasters such as slope instability. Existing studies primarily focus on the influence of individual fissure parameters, yet lack a systematic analysis of the crack propagation mechanisms under the coupled action of multiple parameters. To address this, we establish three groups of slope models with different rock bridge distances (d), rock bridge angles (α), and fissure angles (β) based on the PFC2D discrete element method. Frost heave loads are simulated by incorporating the volumetric expansion during water–ice phase change. The Parallel Bond Model (PBM) is used to capture the mechanical behavior between particles and the bond fracture process. This reveals the crack evolution laws under freeze–thaw cycles. The results show that, at a short rock bridge distance of d = 60 m, stress concentrates in the fracture zone. This easily leads to the rapid penetration of main cracks and triggers sudden instability. At a long rock bridge distance where d ≥ 100 m, the degree of stress concentration decreases. Meanwhile, the stress distribution range expands, promoting multiple crack initiation points and the development of branch cracks. The number of cracks increases as the rock bridge distance grows. In cases where the rock bridge angle is α ≤ 60°, stress is more likely to concentrate in the fracture zone. The crack propagation exhibits strong synergy, easily forming a penetration surface. When α = 75°, the stress concentration areas become dispersed and their distribution range expands. Cracks initiate earliest at this angle, with the largest number of cracks forming. Cumulative damage is significant under this condition. When the fissure angle is β = 60°, stress concentration areas gather around the fissures. Their distribution range expands, making cracks easier to propagate. Crack propagation becomes more dispersed in this case. When β = 30°, the main crack rapidly penetrates due to stress concentration, inhibiting the development of branch cracks, and the number of cracks is the smallest after freeze–thaw cycles. When β = 75°, the freeze–thaw stress dispersion leads to insufficient driving force, and the number of cracks is 623. The research findings provide a theoretical foundation for assessing freeze–thaw damage in fractured rock masses of cold regions and for guiding engineering stability control from a multi-parameter perspective. Full article
(This article belongs to the Special Issue Low Carbon and Green Materials in Construction—3rd Edition)
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35 pages, 8248 KiB  
Article
Pre-Failure Deformation Response and Dilatancy Damage Characteristics of Beishan Granite Under Different Stress Paths
by Yang Han, Dengke Zhang, Zheng Zhou, Shikun Pu, Jianli Duan, Lei Gao and Erbing Li
Processes 2025, 13(6), 1892; https://doi.org/10.3390/pr13061892 - 15 Jun 2025
Viewed by 357
Abstract
Different from general underground engineering, the micro-damage prior to failure of the surrounding rock has a significant influence on the geological disposal of high-level radioactive waste. However, the quantitative research on pre-failure dilatancy damage characteristics and stress path influence of hard brittle rocks [...] Read more.
Different from general underground engineering, the micro-damage prior to failure of the surrounding rock has a significant influence on the geological disposal of high-level radioactive waste. However, the quantitative research on pre-failure dilatancy damage characteristics and stress path influence of hard brittle rocks under high stress levels is insufficient currently, and especially, the stress path under simultaneous unloading of axial and confining pressures is rarely discussed. Therefore, three representative mechanical experimental studies were conducted on the Beishan granite in the pre-selected area for high-level radioactive waste (HLW) geological disposal in China, including increasing axial pressure with constant confining pressure (path I), increasing axial pressure with unloading confining pressure (path II), and simultaneous unloading of axial and confining pressures (path III). Using the deviatoric stress ratio as a reference, the evolution laws and characteristics of stress–strain relationships, deformation modulus, generalized Poisson’s ratio, dilatancy index, and dilation angle during the path bifurcation stage were quantitatively analyzed and compared. The results indicate that macro-deformation and the plastic dilatancy process exhibit strong path dependency. The critical value and growth gradient of the dilatancy parameter for path I are both the smallest, and the suppressive effect of the initial confining pressure is the most significant. The dilation gradient of path II is the largest, but the degree of dilatancy before the critical point is the smallest due to its susceptibility to fracture. The critical values of the dilatancy parameters for path III are the highest and are minimally affected by the initial confining pressure, indicating the most significant dilatancy properties. Establish the relationship between the deformation parameters and the crack-induced volumetric strain and define the damage variable accordingly. The critical damage state and the damage accumulation process under various stress paths were examined in detail. The results show that the damage evolution is obviously differentiated with the bifurcation of the stress paths, and three different types of damage curve clusters are formed, indicating that the damage accumulation path is highly dependent on the stress path. The research findings quantitatively reveal the differences in deformation response and damage characteristics of Beishan granite under varying stress paths, providing a foundation for studying the nonlinear mechanical behavior and damage failure mechanisms of hard brittle rock under complex loading conditions. Full article
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20 pages, 6844 KiB  
Article
Influence of Water Immersion on Coal Rocks and Failure Patterns of Underground Coal Pillars Considering Strength Reduction
by Haihua Zhu, Peitao Wang, Kewei Zhang, Yijun Gao, Zhenwu Qi and Meifeng Cai
Appl. Sci. 2025, 15(12), 6700; https://doi.org/10.3390/app15126700 - 14 Jun 2025
Viewed by 356
Abstract
The long-term immersion of coal rock may affect its mechanical properties and failure modes, potentially impacting the stability of coal pillars. This work aims to investigate the influence of the immersion duration on the mechanical properties and fracture evolution processes of coal, employing [...] Read more.
The long-term immersion of coal rock may affect its mechanical properties and failure modes, potentially impacting the stability of coal pillars. This work aims to investigate the influence of the immersion duration on the mechanical properties and fracture evolution processes of coal, employing acoustic emission detection and the digital image correlation (DIC) method. The work focuses on the weakening law of the coal pillar dam in contact with water and obtains a model of the strength deterioration after different periods of water immersion. The stress–strain curves of coal specimens with varying immersion durations are obtained. The results show that the peak absorption rate of coal samples immersed in water transpires within 24 h, with fundamental saturation being achieved at between 25 and 30 days at saturation moisture content of 1.97%. The specimen’s compressive stress after being immersed in water for 7 days is 3.34 MPa, with strain of 0.18%. The cracking stress is 15.60 MPa, with strain of 0.54%. The peak stress is recorded at 27.65 MPa, with strain of 0.92%. The complete rupture stress measures 23.37 MPa, with the maximum strain at 0.95%. During the yielding stage, the specimen has the highest strain increment of 0.38%. Short-term immersion brings about an increase in the coal sample’s plasticity, exhibiting a relatively minor softening impact of water, resulting in comparatively intact fragmentation and modest breakage. A negative exponential function relationship is observed between the compressive strength of coal and the immersion duration. The mechanical reduction relationship is utilized to analyze the failure patterns of coal pillars in underground reservoirs. With prolonged water immersion, the damage area expands to include the coal pillars and the surrounding rock of the excavation area. Full article
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22 pages, 5614 KiB  
Article
Fatigue Design Research on Notch–Stud Connectors of Timber–Concrete Composite Structures
by Zuen Zheng, Shuai Yuan and Guojing He
Buildings 2025, 15(12), 2033; https://doi.org/10.3390/buildings15122033 - 12 Jun 2025
Viewed by 531
Abstract
To investigate the mechanical behavior and damage mechanism of notch–stud connectors in timber–concrete composites under fatigue loading, fifteen push-out specimens in five groups were designed with load cycles as the key variable. Fatigue failure modes and mechanisms were analyzed to examine fatigue life, [...] Read more.
To investigate the mechanical behavior and damage mechanism of notch–stud connectors in timber–concrete composites under fatigue loading, fifteen push-out specimens in five groups were designed with load cycles as the key variable. Fatigue failure modes and mechanisms were analyzed to examine fatigue life, stiffness degradation, and cumulative damage laws of connectors. Numerical simulations with up to 100 load cycles explored timber/concrete damage effects on stud fatigue performance. Based on the results, an S-N curve was established, a fatigue damage model developed, and a fatigue design method proposed for such connectors. Primary failure modes were stud fracture and local concrete crushing in notches. Stiffness degradation followed an inverted “S”-shaped “fast–slow–fast” pattern. Using residual slip as the damage variable, a two-stage fatigue damage evolution model was constructed from the damage–cycle ratio relationship, offering a new method for shear connector fatigue damage calculation in timber–concrete composites and enabling remaining life prediction for similar composite beam connectors. Finite element simulations of push-out specimens showed high consistency between calculated and experimental fatigue life/damage results, validating the conclusions. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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35 pages, 22649 KiB  
Article
Research on the Self-Organized Criticality and Fracture Predictability of Sandstone via Real-Time CT Scanning and AE Monitoring
by Huimin Yang, Yongjun Song, Jianxi Ren and Yiqian Chen
Appl. Sci. 2025, 15(11), 6205; https://doi.org/10.3390/app15116205 - 31 May 2025
Viewed by 495
Abstract
Progressive damage evolution in rock masses serves as the fundamental mechanism driving geological hazards by controlling deformation patterns and failure predictability. To address the critical challenge of predicting fracture behaviors in heterogeneous geological media, this study pioneers the integration of real-time computed tomography [...] Read more.
Progressive damage evolution in rock masses serves as the fundamental mechanism driving geological hazards by controlling deformation patterns and failure predictability. To address the critical challenge of predicting fracture behaviors in heterogeneous geological media, this study pioneers the integration of real-time computed tomography (CT) scanning and acoustic emission (AE) monitoring to investigate self-organized criticality and fracture predictability in Cretaceous sandstone under uniaxial compression. By systematically analyzing internal structural evolution and damage parameters, this established a multiparameter framework to characterize self-organized processes and critical phase transitions during progressive fracturing. Key findings include the following: (1) Distinct critical thresholds emerge during yield-stage self-organization, marked by abrupt transitions in AE signals and crack metrics—from microdamage coalescence initiating volumetric expansion (first critical point) to macrocrack nucleation preceding peak strength (second critical point). (2) AE-crack evolution follows power–law statistics, where elevated scaling exponents (r > 0.85) correlate with intensified nonlinear damage, accelerated localization, and progressive rate enhancement. Yield-stage power–law acceleration provides quantifiable failure precursors. (3) Yield-stage damage patterns exhibit 85% similarity with terminal failure configurations, confirming yield-stage as the definitive precursor with critical temporal signatures for failure prediction. A conceptual framework integrating multiparameter responses (AE signals, crack metrics) was developed to decipher self-organized critical phase transitions during deformation-failure processes. This work establishes methodological foundations for investigating damage mechanisms and predictive strategies in heterogeneous rock systems. Full article
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16 pages, 5492 KiB  
Article
Fracture Evolution Mechanisms and Roof Failure Assessment in Shallow-Buried Soft Coal Seams Under Fully Mechanized Caving Mining
by Yongkang Yang, Xiaolin Fan, Guoyou Hu, Shuai Li and Konghao Zhu
Appl. Sci. 2025, 15(11), 6036; https://doi.org/10.3390/app15116036 - 27 May 2025
Viewed by 266
Abstract
To address the challenges in the collaborative control of strong mine pressure and surface damage during fully mechanized shallow soft coal seam top-coal caving mining, this study takes the 22,031 working face of Xindeng (Zhengzhou, China) Coal Mine as the research background. By [...] Read more.
To address the challenges in the collaborative control of strong mine pressure and surface damage during fully mechanized shallow soft coal seam top-coal caving mining, this study takes the 22,031 working face of Xindeng (Zhengzhou, China) Coal Mine as the research background. By combining analytical modeling and discrete-element granular flow simulation, this research elucidates how overburden fractures evolve and how the ground surface responds throughout the mining of shallow, soft coal seams. This research shows that the mechanical model analysis based on plate theory indicates that the first fracture of the immediate roof occurs 0.5 m from the goaf side of the mined-out area. Numerical simulations demonstrate that when the working face advances 80 m, the mining-induced influence extends to the surface. The displacement field of the overburden undergoes a dynamic temporal evolution law following the sequence of “rectangle–trapezoid” → “hyperbola-like” → “trapezoid”. During the advancement of the working face, the fracture pattern of the overburden evolves from “rectangle–trapezoid” to “trapezoid”, and the affected range on the surface transforms from an “inverted trapezoid” to a “trapezoid”. This study ultimately clarifies the dynamic law of collaborative deformation between the overburden and the surface, providing a theoretical basis for the safe mining of shallow coal seams, the prevention of roof accidents, and the optimization of mining technology. Full article
(This article belongs to the Special Issue Technologies and Methods for Exploitation of Geological Resources)
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22 pages, 4907 KiB  
Article
Dynamic Abrasion Resistance and Fractal-Based Damage Quantification in Fiber Rubber Concrete for Hydraulic Structures
by Zhantao Li, Shuangxi Li and Chunmeng Jiang
Buildings 2025, 15(11), 1770; https://doi.org/10.3390/buildings15111770 - 22 May 2025
Viewed by 349
Abstract
Hydraulic concrete is subject to severe durability challenges when abraded by the high-speed flow of sandy water. Conventional concrete frequently needs to be repaired because of its high brittleness and insufficient abrasion resistance, while granular rubber can easily be dislodged from the matrix [...] Read more.
Hydraulic concrete is subject to severe durability challenges when abraded by the high-speed flow of sandy water. Conventional concrete frequently needs to be repaired because of its high brittleness and insufficient abrasion resistance, while granular rubber can easily be dislodged from the matrix during abrasion, forming a new source of abrasion and increasing the damage to the matrix. For this reason, we used fibrous rubber concrete to systematically study the mechanisms of the influence of the dosage of nitrile rubber (5%, 10%, and 15%) and fiber length (6, 12, and 18 mm) on resistance to impact and abrasion performance. Through mechanical tests, underwater steel ball abrasion tests, three-dimensional morphology measurements, and fractal dimension analysis, the law behind the damage evolution of fibrous rubber concrete was revealed. The results show that concrete with 15% NBR and 12 mm fibers yielded the best performance, and its 144-hour abrasion resistance reached 25.0 h/(kg/m2), which is 163.7% higher than that for the baseline group. Fractal dimension analysis (D = 2.204 for the optimum group vs. 2.356 for the benchmark group) showed that the fiber network effectively suppressed surface damage extension. The long-term mass loss rate was only 2.36% (5.82% for the benchmark group), and the elastic energy dissipation mechanism remained stable under dynamic loading. The results of a microanalysis showed that the high surface roughness of NBR enhances interfacial bonding, which synergizes with crack bridging and stress dispersion and, thus, forms a multiscale anti-impact abrasion barrier. This study provides a new material solution for the design of durable concrete for use in high-impact and high-abrasion environments, which combines mechanical property preservation and resource recycling value. However, we did not systematically examine the evolution of the performance of fiber rubber concrete concrete under long-term environmental coupling conditions, such as freeze–thaw cycles, ultraviolet aging, or chemical attacks, and there are limitations to our assessment of full life-cycle durability. Full article
(This article belongs to the Section Building Structures)
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34 pages, 35649 KiB  
Review
Performance Degradation Law and Model Construction of Hydraulic Concrete Under Freeze-Thaw Cycles: A Comprehensive Review
by Xiangyi Zhu, Xiaohe Zhou, Yuxuan Xia and Xudong Chen
Buildings 2025, 15(10), 1596; https://doi.org/10.3390/buildings15101596 - 9 May 2025
Viewed by 712
Abstract
Hydraulic concrete structures in cold regions often suffer from the combined action of freeze-thaw (FT) cycles and external loads, indicating that these structures often depend on the combined effects of two or more factors. In recent years, researchers around the world have made [...] Read more.
Hydraulic concrete structures in cold regions often suffer from the combined action of freeze-thaw (FT) cycles and external loads, indicating that these structures often depend on the combined effects of two or more factors. In recent years, researchers around the world have made considerable efforts and explorations to solve this challenge, achieving fruitful research results. This article provides a comprehensive literature review on performance degradation law and model construction of hydraulic concrete under FT cycles. Firstly, the theory and characterization method of FT damage for concrete are introduced. Given the inherent deficiencies of traditional detection methodologies and the constraints imposed by extant computed tomography (CT) technology, there is an urgent need to develop a high-precision segmentation technique for concrete. By capitalizing on the resultant microstructure, a more accurate predictive model can be established. Thereafter, an in-depth discussion is conducted on the damage mechanism of hydraulic structures when subjected to freeze-thaw (FT) cycles in conjunction with external loading scenarios, namely fracture, direct tension, triaxial stress, and hydraulic wear. As the combined effects of different factors cause more serious damage to hydraulic structures than a single factor, the evolution law is more complex. Although researchers have attempted to reveal the deterioration mechanism of multi-factor interaction by means of numerical methods, there are still many fundamental issues that require further exploration and more in-depth research due to the limitations of constitutive models. Finally, the existing research results are summarized, and novel insights are proposed for future research directions. This study promptly identifies the gaps that urgently need to be filled, especially the insufficient understanding of the complex stress state of hydraulic concrete structures and the inadequate research on the performance deterioration law under multi-factor combined action. This investigation aims to determine the future research focus in relation to hydraulic concrete in cold regions that could advance the revelation of the deterioration mechanism caused by multi-factor interaction. By providing a detailed overview of the current hydraulic concrete structures in terms of the combined action of FT cycles and external loads, highlighting the research limitations, and suggesting future research directions, this review seeks to contribute to the safe operation of hydraulic concrete structures in cold regions. Full article
(This article belongs to the Section Building Structures)
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