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Search Results (613)

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Keywords = cutting geometry

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103 pages, 2567 KB  
Article
Thermodynamics à la Souriau on Kähler Non-Compact Symmetric Spaces for Cartan Neural Networks
by Pietro G. Fré, Alexander S. Sorin and Mario Trigiante
Entropy 2026, 28(4), 365; https://doi.org/10.3390/e28040365 - 24 Mar 2026
Viewed by 23
Abstract
In this paper, we clarify several issues concerning the abstract geometrical formulation of thermodynamics on non-compact symmetric spaces U/H that are the mathematical model of hidden layers in the new paradigm of Cartan Neural Networks. We introduce a clear-cut distinction between [...] Read more.
In this paper, we clarify several issues concerning the abstract geometrical formulation of thermodynamics on non-compact symmetric spaces U/H that are the mathematical model of hidden layers in the new paradigm of Cartan Neural Networks. We introduce a clear-cut distinction between the generalized thermodynamics associated with Integrable Dynamical Systems and the challenging proposal of Gibbs probability distributions on U/H provided by generalized thermodynamics à la Souriau. Our main result is the proof that U/H.s supporting such Gibbs distributions are only the Kähler ones. Furthermore, for the latter, we solve the problem of determining the space of temperatures, namely, of Lie algebra elements for which the partition function converges. The space of generalized temperatures is the orbit under the adjoint action of U of a positivity domain in the Cartan subalgebra CcH of the maximal compact subalgebra HU. We illustrate how our explicit constructions for the Poincaré and Siegel planes might be extended to the whole class of Calabi–Vesentini manifolds utilizing Paint Group symmetry. Furthermore, we claim that Rao’s, Chentsov’s, and Amari’s Information Geometry and the thermodynamical geometry of Ruppeiner and Lychagin are the very same thing. In particular, we provide an explicit study of thermodynamical geometry for the Poincaré plane. The key feature of the Gibbs probability distributions in this setup is their covariance under the entire group of symmetries U. The partition function is invariant against U transformations, and the set of its arguments, namely the generalized temperatures, can always be reduced to a minimal set whose cardinality is equal to the rank of the compact denominator group HU. Full article
(This article belongs to the Collection Feature Papers in Information Theory)
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28 pages, 5247 KB  
Article
Comparative Analysis of High-Fidelity and Reduced-Order Models for Nonlinear Wave–Bathymetry and Wave–Structure Interactions
by Wen-Huai Tsao and Christopher E. Kees
J. Mar. Sci. Eng. 2026, 14(7), 594; https://doi.org/10.3390/jmse14070594 - 24 Mar 2026
Viewed by 64
Abstract
This paper presents a computational study of wave–bathymetry and wave–structure interaction problems using advanced numerical techniques based on high-fidelity, two-phase Navier–Stokes (TpNS) flow and reduced-order, fully nonlinear potential flow models. For high-fidelity simulations, the TpNS equations are discretized using the finite-element method, with [...] Read more.
This paper presents a computational study of wave–bathymetry and wave–structure interaction problems using advanced numerical techniques based on high-fidelity, two-phase Navier–Stokes (TpNS) flow and reduced-order, fully nonlinear potential flow models. For high-fidelity simulations, the TpNS equations are discretized using the finite-element method, with free-surface evolution captured through a hybrid level-set (LS) and volume-of-fluid (VOF) formulation. A monolithic, phase-conservative LS equation is introduced to mitigate mass loss and interface smearing, combined with a semi-implicit projection scheme. Hydrodynamic forces are resolved using a high-order, phase-resolving cut finite-element method (CutFEM), which enables the representation of complex solid geometries within a fixed background mesh. An equivalent polynomial of Heaviside and Dirac distributions ensures accurate evaluation of surface and volume integrals. Hence, no explicit generation of cut cell meshes, adaptive quadrature, or local refinement is required. For reduced-order modeling, a fast regularized boundary integral method (RBIM) is employed to solve the fully nonlinear potential flow. Singular and near-singular integrals are treated using a subtract-and-addition technique based on auxiliary functions derived from Stokes’ theorem, allowing direct application of high-order quadrature without conventional boundary element discretization. An arbitrary Lagrangian–Eulerian (ALE) formulation is adopted to enforce free-surface boundary conditions while avoiding excessive mesh distortion. The proposed approaches are applied to investigate highly nonlinear wave transformation over complex bathymetry and wave-induced dynamics of floating structures, including eddy-making damping effects. Numerical results are validated against experimental measurements. These two modeling approaches represent complementary levels of physical fidelity and computational efficiency, and their systematic comparison clarifies the trade-offs between computational accuracy, efficiency, and cost for practical marine problems. Full article
(This article belongs to the Special Issue Wave–Structure–Seabed Interaction)
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23 pages, 13237 KB  
Article
Dynamic Cutting Analysis: How Edge Geometry and Material Microstructure Affect Knife Cutting Performance
by Shun Xu, Dong Wu, Qinyi Zhang, Ruiling Huang, Yujie Wu, Yu Li and Wei Liu
Metals 2026, 16(3), 354; https://doi.org/10.3390/met16030354 - 22 Mar 2026
Viewed by 99
Abstract
Sharpness and cutting edge retention are critical performance metrics for kitchen knives. Their combined effectiveness is governed by the synergistic effects of edge geometry and material microstructure. The present study selected six representative knife steels, namely 3Cr13, 1.4116, 9Cr18MoV, T10, GCr15, and CPM [...] Read more.
Sharpness and cutting edge retention are critical performance metrics for kitchen knives. Their combined effectiveness is governed by the synergistic effects of edge geometry and material microstructure. The present study selected six representative knife steels, namely 3Cr13, 1.4116, 9Cr18MoV, T10, GCr15, and CPM 3V, to fabricate the experimental knives with edge inclusive angles of 18°, 24°, and 30°. Standardized CATRA cutting tests were conducted to evaluate the effects of material microstructure and edge geometry on initial cutting performance (ICP) and total card cut (TCC), serving as the direct metrics for sharpness and cutting edge retention, respectively. The underlying mechanisms responsible for the cutting behavior were elucidated through scanning electron microscopy, quantitative analysis of carbides, and measurements of edge wear volume. The roles of carbide number, size, and morphology in ICP and TCC were systematically analyzed. Furthermore, multivariate linear regression models were established to quantitatively correlate ICP and TCC with edge inclusive angle, material hardness, average carbide diameter, and edge width. The results indicate that the edge inclusive angle predominantly determines ICP, while TCC is primarily controlled by the synergistic interaction between carbide characteristics and matrix hardness. Although a smaller edge inclusive angle significantly enhances ICP, it also accelerates edge wear and reduces cutting efficiency. By comprehensively considering both ICP and TCC, an optimal edge inclusive angle range was identified for each material to achieve balanced cutting performance. This work provides experimental evidence and quantitative guidance for the material selection and edge geometry design of high-performance kitchen knives. Full article
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17 pages, 1427 KB  
Article
Impact of Forest Operations Planning on Greenhouse Gas Emissions
by Dariusz Pszenny, Tadeusz Moskalik and Grzegorz Trzciński
Forests 2026, 17(3), 388; https://doi.org/10.3390/f17030388 - 20 Mar 2026
Viewed by 100
Abstract
This study investigates how key planning variables—the number of wood assortments, the geometric shape of clear-cut areas, and the extraction (forwarding) distance—influence greenhouse gas (GHG) emissions. Twelve plots formed a heterogeneous sample with similar site type and soil moisture conditions. A Komatsu 931 [...] Read more.
This study investigates how key planning variables—the number of wood assortments, the geometric shape of clear-cut areas, and the extraction (forwarding) distance—influence greenhouse gas (GHG) emissions. Twelve plots formed a heterogeneous sample with similar site type and soil moisture conditions. A Komatsu 931 harvester and a 855 forwarder, driven by the experienced operators, were used to ensure consistency in operator skill. For each plot, the isoperimetric quotient was computed to quantify how plot shape correlated with labor hours, fuel consumption, and the resulting volume of GHG emitted. The number of assortments extracted per plot ranged from three to fourteen product groups. The results show that plots with more complex shapes require significantly more operator time and fuel. Increasing the number of assortments amplifies handling time and fuel use. Longer extraction distances further exacerbate the emissions. These findings underscore the importance of integrating spatial geometry and wood assortment planning into harvest scheduling to enhance productivity and reduce the carbon footprint of forest operations. Recommendations for practitioners include prioritizing more compact treatment units, optimizing assortment grouping, and minimizing extraction distances as key strategies for precision forestry. Full article
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25 pages, 233246 KB  
Article
Seamlessly Natural: Image Stitching with Natural Appearance Preservation
by Gaetane Lorna N. Tchana, Damaris Belle M. Fotso, Antonio Hendricks and Christophe Bobda
Technologies 2026, 14(3), 186; https://doi.org/10.3390/technologies14030186 - 19 Mar 2026
Viewed by 145
Abstract
Conventional image stitching pipelines predominantly rely on homographic alignment, whose planar assumption often breaks down in dual-camera configurations capturing non-planar scenes, producing geometric warping, bulging, and structural distortion. To address these limitations, this paper presents SENA (Seamlessly Natural), a geometry-driven image stitching approach [...] Read more.
Conventional image stitching pipelines predominantly rely on homographic alignment, whose planar assumption often breaks down in dual-camera configurations capturing non-planar scenes, producing geometric warping, bulging, and structural distortion. To address these limitations, this paper presents SENA (Seamlessly Natural), a geometry-driven image stitching approach with three complementary contributions. First, we propose a hierarchical affine-based warping strategy that combines global affine initialization, local affine refinement, and a smooth free-form deformation field regulated by seamguard adaptive smoothing. This multi-scale design preserves local shape, parallelism, and aspect ratios, thereby reducing the hallucinated distortions commonly associated with homography-based models. Second, SENA incorporates a geometry-driven adequate zone detection mechanism that identifies regions with reduced parallax directly from the disparity consistency of correspondences filtered by RANSAC, without relying on semantic segmentation or depth estimation. Third, within this zone, anchor-based seamline cutting and segmentation enforce one-to-one geometric correspondence between image pairs, reducing ghosting and smearing artifacts. Extensive experiments demonstrate that SENA achieves 26.2 dB PSNR and 0.84 SSIM, obtains the lowest BRISQUE score (33.4) among compared methods, and reduces runtime by 79% on average across resolutions. These results confirm improved structural fidelity and computational efficiency while maintaining competitive alignment accuracy. Full article
(This article belongs to the Special Issue Image Analysis and Processing)
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20 pages, 3077 KB  
Article
Research on the Main Causes of Water Channeling in High-Pressure Water Injection of Low-Permeability Reservoirs and the Regulation Strategies of the Seepage Field
by Kai Yang, Hualei Xu, Jianyu Li, Ziqi Chen, Jie Wang and Houshun Jiang
Processes 2026, 14(6), 893; https://doi.org/10.3390/pr14060893 - 11 Mar 2026
Viewed by 218
Abstract
High-pressure water injection (HPWI) can rapidly replenish the formation energy of low-permeability reservoirs, but it may trigger multi-scale fractures, leading to premature water breakthrough between injection and production wells. To identify the main causes and regulate the mainstream line (i.e., the preferential flow [...] Read more.
High-pressure water injection (HPWI) can rapidly replenish the formation energy of low-permeability reservoirs, but it may trigger multi-scale fractures, leading to premature water breakthrough between injection and production wells. To identify the main causes and regulate the mainstream line (i.e., the preferential flow path with the highest streamline density/flow rate), a two-zone and five-point numerical model was developed. This model couples the static damage zone (dominated by micro-fractures) and the fracture development zone (dominated by macro-fractures). Through sensitivity analysis, the ways in which micro-fracture damage and macro-fracture geometry control the evolution of seepage patterns and the risk of water breakthrough were quantified. The results show that in the representative scenarios of this paper, micro-fracture damage is mainly associated with an increased risk of water breakthrough by forming equivalent weakening zones and enhancing the directional extension trend of main fractures. The scale of macro-fractures has the strongest correlation with the water breakthrough response. When the fracture scale increases to a certain proportion close to the well spacing, the seepage mode changes from “fracture + matrix cooperation” to “main-fracture-dominated short-circuit channel”. Based on this, a design and verification of a combined control scheme of “chemical profile control + cyclic water injection” was proposed and carried out in well groups with high water cut and strong channeling. Simulations show that this combination helps to weaken the flow conductivity of preferential channels and improve the uniformity of the flow field. This paper can provide technical support for the prevention, control, and early warning of water breakthrough and the regulation of main flow lines in the high-pressure water injection development of similar low-permeability reservoirs. Full article
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34 pages, 6742 KB  
Article
Multi-Objective Optimization of U-Drill Chip-Groove Structural Parameters Based on GA–BP and NSGA-II Algorithms
by Zhipeng Jiang, Yao Liang, Xiangwei Liu, Xianli Liu, Guohua Zheng and Yuxin Jia
Coatings 2026, 16(3), 346; https://doi.org/10.3390/coatings16030346 - 10 Mar 2026
Viewed by 249
Abstract
To address the poor cutting stability and deterioration of hole quality caused by the inherent trade-off between chip evacuation performance and drill-body stiffness in U-drilling, a multi-objective optimization framework was established. The design variables were the core thicknesses L1 and L2 [...] Read more.
To address the poor cutting stability and deterioration of hole quality caused by the inherent trade-off between chip evacuation performance and drill-body stiffness in U-drilling, a multi-objective optimization framework was established. The design variables were the core thicknesses L1 and L2 of the inner and outer chip flutes, the inner and outer offset angles θ1 and θ2, and the inner and outer helix angles β1 and β2. The objectives were to maximize the chip evacuation force and minimize the drill-body strain (which serves as an equivalent indicator of maximizing drill-body stiffness). The chip evacuation force was rapidly evaluated using a mechanistic chip evacuation force model derived from mechanism-based analysis. The drill-body strain was efficiently predicted using a GA–BP neural-network surrogate model. An NSGA-II algorithm combined with the entropy-weighted TOPSIS method was employed to solve the optimization problem, yielding the optimal parameter combination for the U-drill chip-flute geometry. The results show that drilling experiments on 42CrMo under the optimal structural parameter combination reduced the cutting forces in the x, y, and z directions by approximately 11.2%, 13.1%, and 11.8%, respectively. The root-mean-square acceleration in the x and y-directions decreased by about 17.3% and 22.9%, respectively. These improvements effectively enhanced the hole-wall surface roughness and hole diameter accuracy, and further improved chip evacuation smoothness and cutting stability of the U-drill. Full article
(This article belongs to the Special Issue Cutting Performance of Coated Tools)
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20 pages, 4699 KB  
Article
Influence of Chip Breaker Geometric Shape on the Cutting Performance of Cermet Tools
by Shuwen Yu, Zengmin Shi, Chengui Deng-Li, Junwen Gao and Lei Dai
Eng 2026, 7(3), 125; https://doi.org/10.3390/eng7030125 - 9 Mar 2026
Viewed by 201
Abstract
Ti(C,N)-based cermet turning inserts with two distinct chip breaker groove structures were employed to investigate the influence of chip breaker geometry on cutting performance. Chip removal performance and wear resistance of the inserts were evaluated according to chip morphology. The results reveal that, [...] Read more.
Ti(C,N)-based cermet turning inserts with two distinct chip breaker groove structures were employed to investigate the influence of chip breaker geometry on cutting performance. Chip removal performance and wear resistance of the inserts were evaluated according to chip morphology. The results reveal that, compared with inserts with the V-type groove, those with the SF-type groove exhibit superior chip removal capability and enhanced flank wear resistance. Based on two key parameters of the equivalent groove width and initial chip curl radius, an oblique cutting model was proposed for turning inserts with three-dimensionally complex grooves. The model incorporates the coupled effects of chip breaker geometry, workpiece material properties, inserts material properties and cutting process parameters. By controlling chip morphology, the proposed model effectively realizes the improvement and rational optimization of cutting performance, providing a theoretical basis for the design and optimization of complex groove turning inserts. Full article
(This article belongs to the Section Materials Engineering)
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26 pages, 27806 KB  
Article
Fault-Parallel Postseismic Afterslip Following the 2020 Mw 6.4 Petrinja–Pokupsko Earthquake from Sentinel-1 SBAS Time Series
by Antonio Banko and Marko Pavasović
Remote Sens. 2026, 18(5), 828; https://doi.org/10.3390/rs18050828 - 7 Mar 2026
Viewed by 340
Abstract
The Mw 6.4 Petrinja earthquake on 29 December 2020 ruptured the Petrinja-Pokupsko fault system in central Croatia, producing widespread coseismic deformation and subsequent postseismic processes. This study examines ground displacements in the Petrinja area from 2019 to 2022 using Sentinel-1 SAR data processed [...] Read more.
The Mw 6.4 Petrinja earthquake on 29 December 2020 ruptured the Petrinja-Pokupsko fault system in central Croatia, producing widespread coseismic deformation and subsequent postseismic processes. This study examines ground displacements in the Petrinja area from 2019 to 2022 using Sentinel-1 SAR data processed with SBAS time series analysis. Interferometric phase residuals were filtered using temporal coherence masking and RMS cut-off criteria to ensure high-quality displacement estimates. Line-of-sight (LOS) velocity fields were derived separately for ascending and descending tracks, combined into horizontal and vertical components, and rotated into a fault-parallel direction. Fault-parallel velocities were also extracted with pixel-wise coseismic offsets removed to isolate postseismic transients. Pre-event displacements are generally small and often within measurement uncertainties. However, because the 2019–2022 observation window includes the mainshock and concentrated early postseismic motion, robust estimation of long-term interseismic rates (millimeters per year) is not possible from this dataset. Such rates from independent regional GNSS measurements are therefore included solely for tectonic context and visual illustration. A clear surface displacement jump exceeding 20 cm was detected, with opposite signs in ascending and descending geometries, reflecting predominant right-lateral strike-slip motion. Following the removal of the coseismic jump, weighted profile analysis identifies residual transients of up to ±1.5 cm/yr near the fault, consistent with dominant shallow afterslip. Possible contributions from viscoelastic relaxation are noted, as such processes produce broader, longer-timescale deformation patterns that cannot be excluded without extended observations or forward modeling. These geodetic observations quantify the immediate postseismic deformation and provide constraints on near-fault slip patterns following the mainshock. Full article
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17 pages, 9346 KB  
Article
Morphometry of Submarine Mass Transport Deposits: Insights from the Taranto Landslide Complex (North Ionian Sea, Southern Italy)
by Agostino Meo and Maria Rosaria Senatore
J. Mar. Sci. Eng. 2026, 14(5), 502; https://doi.org/10.3390/jmse14050502 - 6 Mar 2026
Viewed by 210
Abstract
The Taranto Landslide Complex (TLC) is a multi-episode submarine mass-failure system developed along the Apulian continental margin (Gulf of Taranto, northern Ionian Sea) between ~200 and ~900 m water depth. High-resolution multibeam bathymetry and chirp seismostratigraphy were integrated to map five partially overlapping [...] Read more.
The Taranto Landslide Complex (TLC) is a multi-episode submarine mass-failure system developed along the Apulian continental margin (Gulf of Taranto, northern Ionian Sea) between ~200 and ~900 m water depth. High-resolution multibeam bathymetry and chirp seismostratigraphy were integrated to map five partially overlapping Quaternary mass transport deposits (MTD1–MTD5) and quantify their geometry, conservative volumes, and first-order kinematics. Consistent morphometric parameters indicate mobilities (H/L) and angles of reach typical of continental-slope failures, whereas conservative volumes range between ~0.02–0.35 km3. A depth-averaged sliding-block approach yields bounds on peak velocity and travel time compatible with rapid emplacement. Cross-cutting relationships and post-failure sediment drapes constrain two principal phases of slope instability, expressed as time windows rather than fixed ages. This study develops a framework that integrates uniform morphometric, volumetric, and kinematic features with seismostratigraphy to reconstruct the evolution and relative mobility of multi-episode submarine landslide complexes. The proposed workflow provides a transferable framework for preliminary geohazard assessment on continental margins where repeated slope failure interacts with tectonic and sedimentary forcing. Full article
(This article belongs to the Section Geological Oceanography)
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18 pages, 1282 KB  
Article
The Use of Fresnel Lens Softening Stations to Improve Recycling Feasibility of Injection-Molding Purges
by Ma. Guadalupe Plaza, Maria Luisa Mendoza López, José de Jesús Pérez Bueno, Edain Belén Pérez Mendoza and Martha Elva Pérez Ramos
Recycling 2026, 11(3), 57; https://doi.org/10.3390/recycling11030057 - 5 Mar 2026
Viewed by 267
Abstract
Injection-molding purges are heterogeneous, bulky residues whose uncertain composition and irregular geometry hinder direct reinsertion, making cold shredding costly and maintenance-intensive. This work develops a low-infrastructure solar-assisted pre-processing route using a PMMA Fresnel lens to induce controlled sub-onset softening and enable clean shear [...] Read more.
Injection-molding purges are heterogeneous, bulky residues whose uncertain composition and irregular geometry hinder direct reinsertion, making cold shredding costly and maintenance-intensive. This work develops a low-infrastructure solar-assisted pre-processing route using a PMMA Fresnel lens to induce controlled sub-onset softening and enable clean shear cutting without destructive thermal histories. The sub-onset softening is here defined into a viscoelastically active range (at or above Tg for the amorphous phase) while remaining below the melting onset (Tm, onset) and below the onset of thermal degradation (Td, onset). The station was engineered via QFD and risk-oriented design tools, while a weighted Pugh matrix selected shear cutting over saw-based alternatives. A screening factorial DOE showed that lens height, angle, and their interaction significantly govern focal-spot diameter and receiver temperature, yielding linear relations for conservative set-point selection. Receiver benchmarking further indicated that copper reaches substantially higher temperatures than graphite under identical exposure conditions, supporting copper as the simplest, rapid-heating receiver. Under DOE-calibrated operation, tear-free shear cutting was achieved across representative purge families (PP–ABS, PC–ABS–PP, PA66, PA66-filler, and POM) without forced convection. From a recycling and waste-management perspective, the approach converts bulky purge scrap into mill-compatible feedstock with reduced mechanical resistance, lowering tool wear and fines generation, accelerating downsizing, and limiting stockpiling that elevates combustible-inventory fire risk. Overall, the proposed DOE-calibrated, operator-friendly framework improves recycling feasibility by enabling safer handling, more stable preprocessing throughput, and reduced reliance on disposal or long-term storage for heterogeneous industrial purges. Full article
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14 pages, 3760 KB  
Article
Effect of Cutting Conditions on Roughness and Cutting Force When Machining a Freeform Surface with Barrel Tools
by Martin Reznicek, Cyril Horava, Jakub Zajicek and Martin Ovsik
Materials 2026, 19(5), 988; https://doi.org/10.3390/ma19050988 - 4 Mar 2026
Viewed by 278
Abstract
Barrel tools are relatively new tools that use atypical geometries to achieve shorter production times and improve surface quality. They have been increasingly used in the finishing operations industry, where they are gaining more and more popularity. For their optimal use, it is [...] Read more.
Barrel tools are relatively new tools that use atypical geometries to achieve shorter production times and improve surface quality. They have been increasingly used in the finishing operations industry, where they are gaining more and more popularity. For their optimal use, it is necessary to know how these tools behave during work in terms of how they load the machined product and what surface qualities they can achieve. For this reason, this study was conducted to compare two tools when machining a free surface. The obtained surface quality and the force load caused by the tool were evaluated. It was found that barrel tool machining results in a heterogeneous surface caused by different cutting speeds along the length of the tool and that the two obtained regions show differences in the obtained roughness. Even though the operation was classified as a finishing process, a difference of up to 30% was identified in the cutting forces acting on the tool and the workpiece. Full article
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22 pages, 8950 KB  
Article
Six-Axis Robotic Milling for Enhancing Surface Quality and Dimensional Accuracy of Fused Granular Fabrication Parts
by Rui Zhang, Xiping Li, Youqiang Yao, Sisi Wang, Yu Zhou and Zhonglue Hu
Polymers 2026, 18(5), 608; https://doi.org/10.3390/polym18050608 - 28 Feb 2026
Viewed by 493
Abstract
Fused granular fabrication (FGF) offers high deposition efficiency and low material cost for large-scale mold production, but commonly yields parts with surface defects and dimensional deviations. This study develops a six-axis robotic post-processing workstation that integrates multi-DOF toolpath planning and real-time communication to [...] Read more.
Fused granular fabrication (FGF) offers high deposition efficiency and low material cost for large-scale mold production, but commonly yields parts with surface defects and dimensional deviations. This study develops a six-axis robotic post-processing workstation that integrates multi-DOF toolpath planning and real-time communication to flexibly machine FGF components with complex geometries. Using short-fiber-reinforced polypropylene (PP-GF), robotic milling experiments were performed, and spindle speed, feed rate, and cutting depth were systematically optimized to enhance surface quality and dimensional accuracy. The NSGA-III algorithm optimizes parameters, thereby increasing machining efficiency by 4.9% and reducing surface roughness by 12.35%. Results show that the proposed platform effectively improves the machining performance of FGF-printed parts, demonstrating its feasibility for high-precision post-processing. The work provides a practical technical route for the hybrid additive–subtractive manufacturing of large 3D-printed structures. Full article
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17 pages, 1164 KB  
Article
A Predictive Model and Comparative Analysis of Laser-Induced Phase Transition Thresholds for Four Key Engineering Alloys
by Lyubomir Lazov, Lyubomir Linkov, Nikolay Angelov, Edmunds Sprudzs and Arturs Abolins
Materials 2026, 19(5), 927; https://doi.org/10.3390/ma19050927 - 28 Feb 2026
Viewed by 202
Abstract
Laser-based manufacturing processes—including marking, hardening, cutting, and welding—demand the precise selection of processing parameters, as the resulting surface state is critically dependent on the delivered power density and beam–material interaction time. This study presents a unified predictive framework for estimating the critical surface [...] Read more.
Laser-based manufacturing processes—including marking, hardening, cutting, and welding—demand the precise selection of processing parameters, as the resulting surface state is critically dependent on the delivered power density and beam–material interaction time. This study presents a unified predictive framework for estimating the critical surface power density thresholds for melting qscm and evaporation qscv as functions of scanning speed v for the following four technologically important metallic materials: titanium, C26000 brass, SS304 stainless steel, and 42CrMo4 alloy steel. The principal novelty of this work is twofold. First, it provides the first directly comparative analysis of these four materials under identical, standardized laser conditions (λ = 1064 nm, d = 40 μm, constant absorptivity A = 0.4), eliminating the confounding effects of variable beam geometries and optical assumptions that hinder cross-study comparisons. Second, it translates fundamental thermophysical principles into a practical engineering tool, such as a validated spreadsheet calculator that outputs material-specific threshold curves in real time, enabling rapid, physics-based parameter estimation without recourse to complex numerical simulations. The computed threshold curves exhibit a consistent non-linear increase with scanning speed for all materials, governed by the inverse relationship between interaction time and required power density. The following clear material hierarchy emerges: C26000 brass exhibits the highest thresholds (e.g., qscm = 0.94 × 1010 W/m2, qscv = 10.74 × 1010 W/m2 at v = 100 mm/s) due to its high thermal conductivity, while titanium shows the lowest (qscm = 0.19 × 1010 W/m2, qscv = 0.48 × 1010 W/m2 at v = 100 mm/s) as a consequence of strong heat confinement. SS304 and 42CrMo4 occupy intermediate positions, with 42CrMo4 demonstrating notably higher evaporation resistance than SS304 despite similar melting thresholds. The resulting dual-threshold framework delineates three distinct process regimes—sub-melting heating, melting-dominant processing, and evaporation—providing a quantitative basis for parameter selection in applications ranging from surface hardening to micromachining. By bridging the gap between theoretical material science and applied manufacturing, this work offers a robust, first-order reference for process design and establishes a methodological template for future comparative studies of laser–material interactions. Full article
(This article belongs to the Section Materials Physics)
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12 pages, 2809 KB  
Article
Chemical Fusion of Gold Nanorods into Continuous Ring Nanostructures
by Bishnu P. Khanal and Eugene R. Zubarev
Materials 2026, 19(5), 924; https://doi.org/10.3390/ma19050924 - 28 Feb 2026
Viewed by 266
Abstract
The synthesis of continuous non-linear metal nanostructures at the micro and nanoscale remains a challenging frontier in nanotechnology due to inherent synthetic constraints. This study introduces an innovative chemical methodology for fabricating continuous rings and diverse geometries via the chemical fusion of gold [...] Read more.
The synthesis of continuous non-linear metal nanostructures at the micro and nanoscale remains a challenging frontier in nanotechnology due to inherent synthetic constraints. This study introduces an innovative chemical methodology for fabricating continuous rings and diverse geometries via the chemical fusion of gold nanorods (AuNRs) on a solid substrate. Initially, aqueous solutions of cetyltrimethylammonium bromide (CTAB)-coated AuNRs were deposited and dried on a solid substrate, resulting in the self-assembly of ring-like arrays. Subsequent chemical growth of the AuNRs in all dimensions was achieved using an aqueous solution of Au(I)/CTAB/Ascorbic Acid (AA), enabling their fusion into continuous structures. This approach permits the formation of arbitrary shapes by pre-arranging AuNRs, thereby opening new avenues for the exploration of non-linear nanostructures with potentially novel plasmonic and electronic properties. The capability to engineer such complex nanostructures is pivotal for advancing fields such as photonics, electronics, and sensing, where the unique optical and electronic properties of gold nanostructures can be exploited for cutting-edge applications. Furthermore, this technique shows a significant promise for the fabrication of various micro- and nanodevices and the seamless interconnection of components in integrated electronic circuits, potentially leading to more efficient and miniaturized electronic systems. The broader implications of this research are significant, offering a potential pathway to the development of nanomaterials and devices that could benefit various industries and technological processes. Full article
(This article belongs to the Section Materials Chemistry)
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