Search Results (35)

This article presents the design and characterization process of a lightweight Vivaldi antenna for high-voltage ultra-wideband systems. The proposed antenna consists of two radiating arms with different exponential curves on their inner and outer edges fed with an insulated-coplanar-plates transmission line. Weight reduction is achieved by implementing the antenna with sheets composed of a polyester layer between two aluminum layers, with a polylactic acid insulator inserted between the arms. The reflection coefficient of the implemented antenna demonstrates an impedance bandwidth ranging from 0.61 GHz to 3.44 GHz. High-voltage operation of up to 12.4 kV is also experimentally demonstrated. In addition to satisfying the high-voltage and ultra-wideband operational requirements, the proposed antenna is shown to achieve, among antennas with comparable characteristics, the most effective combination of low minimum operating frequency and low weight. The transfer function between the voltage applied to the antenna, $V_s$, and the radiated electric field, $E_r$, is measured. Using this transfer function, the radiated electric field is calculated for an input voltage pulse with a rise time of 110 ps to confirm the antenna’s capability of producing radiated pulses with low distortion. The calculated radiated electric field pulse closely matches the results obtained with full-wave simulation. To assess the similarity between the radiated and applied pulses, the pulse width stretch ratio is calculated, yielding a variation of 3.86% for the direction of maximum gain and 9.36% for 30° in the H-plane of the antenna. This feature is desirable for EMC, EMI and sensing applications. The antenna is also characterized in the frequency domain, achieving a maximum gain of 10.09 dBi at 3.63 GHz and a 30° 3 dB beamwidth for ultra-wideband pulses. Full article

Springback control in Multi-Point Stretch Forming (MPSF) is significantly hindered by the computational intensity of Finite Element Analysis (FEA) and the limited predictive robustness of traditional regression methods. This study develops a hybrid GWO-CatBoost model acting as a data-driven surrogate for MPSF simulations by integrating the Grey Wolf Optimizer (GWO) with the CatBoost algorithm for high-precision springback forecasting. An FEA model of the MPSF process was initially validated through experimental comparison under a representative working condition to assess modeling accuracy. A comprehensive dataset comprising 1200 scenarios was generated via a full factorial design, incorporating key variables: curvature radius, sheet thickness, cushion thickness, and pre-stretching rate. In this study, the GWO was employed to perform automated hyperparameter tuning for CatBoost by optimizing the learning rate, tree depth, and number of iterations, thereby enabling accurate modeling of the complex nonlinear relationship between process inputs and numerical springback values. Numerical evaluations demonstrate that the GWO-CatBoost model outperforms GWO-XGBoost and GWO-Random Forest benchmarks, achieving a Coefficient of Determination (R²) of 0.9293, a root mean square error (RMSE) of 0.0274 mm and mean absolute error (MAE) of 0.0189 mm. Sensitivity analysis identifies sheet thickness as the dominant factor (46% contribution), with cushion thickness as the secondary driver (23%). This predictive framework serves as a computationally efficient auxiliary surrogate, designed to assist iterative finite element analyses and support process optimization in the manufacture of complex-curved panels. Full article

Formability testing is a fundamental method for determining sheet metal’s susceptibility to deep drawing operations. This article presents the results of formability analysis of several batches of 0.7 mm thick cold-rolled DX56D+Z100-M-C-O steel sheets. As part of the preliminary tests, mechanical properties of the tested steel sheets were determined. The ARAMIS digital image correlation system was used to determine the formability of sheet metal during the hemispherical punch stretching test. The stretching tests were conducted over a wide range of strain rate variations between 2 mm/min and 17 mm/min. A total of 540 individual geometry measurements were taken to analyze the test material’s formability. It was observed that with increasing strain rate, the strength properties increased, while the plastic properties decreased. From the perspective of formability, the margin of plasticity (the ratio of yield strength to tensile strength) deteriorated with increasing strain rate in tensile tests. Forming limit curves revealed that at higher strain rates, the metal sheet’s formability decreased. A reduction in the safety margins with an increasing hemispherical punch stretching test speed was also observed. Full article

TA1 titanium bipolar plates for hydrogen fuel cells are prone to plastic instability phenomena such as wrinkling during the stamping process, which adversely affects the forming quality. This study applies an ultrasonic-vibration energy field, aligned with the direction of stretching, in a plate diagonal tensile testing scenario based on the Blaha effect. The impact of varying thicknesses and vibration amplitudes on the anti-wrinkling performance of TA1 titanium sheets is investigated. Through a combined analysis of load–displacement curves and wrinkle height measurements using a super-depth-of-field microscope, by examining the forming load, the onset of wrinkling, and the wrinkle height at buckling locations, this study explores the deformation behavior of the thin sheet and the wrinkle suppression mechanism under the coupled effects of the ultrasonic-vibration field and scale. The results show that as the thickness decreases, the anti-wrinkling ability of the TA1 titanium sheet diminishes. The ultrasonic-vibration energy field reduces the yield stress and flow stress of the material, promoting wrinkling during the elastic deformation stage. Moreover, the 0.075 mm thick TA1 titanium sheet experiences local secondary wrinkling during the plastic deformation stage. Additionally, the ultrasonic-vibration energy field effectively reduces the forming load of the sheet and suppresses wrinkling within a certain range of amplitudes. These findings provide experimental evidence for the ultrasonic-vibration-assisted stamping process of titanium bipolar plates. Full article

Brass sheets are extensively utilized in the automotive, electrical, and other industries, where an in-depth understanding of their formability is crucial for achieving optimal performance in production applications. This study investigates the influence of uniaxial pre-strains on the Forming Limit Curve (FLC) of CuZn 70-30 brass sheets, which aims to enhance their formability by identifying and optimizing key forming parameters. Adding a new variable, the impact of uniaxial pre-strain upon FLC, was our aim of this study and, consequently, the CuZn 70-30 brass sheet formability using punch-stretching tests with purpose-built tools, we experimentally obtained FLCs for brass sheets under varying levels of pre-strain (0.04, 0.06, and 0.08) applied through uniaxial tension by using Nakajima tests with purpose-built tools. The objective was to understand how specific factors such as punch parameters, punch corner radius, and strain rate impact the FLC and, consequently, the brass sheets formability. Results indicate a distinct trend of increasing pre-strain levels leading to a significant rise in minor strain capacity along the right portionof the FLC, with a comparatively insignificant effect on the left. This consistent elevation across strain paths suggests improved formability due to pre-straining, highlighting the potential for optimized manufacturing processes and enhanced product quality across industrial applications. Full article

Despite advancements in the characterization of forming limit curves (FLCs) with the development of stereoscopic digital image correlation (DIC), there is still uncertainty in the accuracy of the limit strains, especially in forming operations with out-of-plane bending. The ISO12004-2:2008 standard offers a standardized approach to FLC determination but is not without limitations and is not always applicable to new materials and forming processes (e.g., warm forming, hot stamping). In the present work, a physically based limit strain detection technique is developed, termed the Enhanced Curvature Method (ECM), based on the sheet surface curvature evolution at the onset of necking in sheet formability testing. The ECM is applied to the characterization of 1.1 mm AA5182-O sheet using Marciniak, Nakazima, and stretch–bend characterization tests, and its limit strains are compared with those from the linear best-fit (LBF) local strain-rate approach and the ISO-12004 standard. The ECM considers the physical nature of necking in sheet forming with the aid of thresholds defined in terms of an imperfection metric analogous to the well-known Marciniak–Kuczynski (MK) imperfection factor. By quantifying the evolution of necking, FLCs of different safety margins can be readily generated, enabling a more intuitive selection for the factor of safety. For lower and upper ECM thresholds, the Marciniak plane strain limiting strain was determined to lie between 0.173 and 0.198, respectively, which is comparable to the analytical prediction of 0.194 and in general agreement with the published literature for AA5182-O. Similar plane strain limits were obtained using the ISO and LBF methods with values of 0.188 and 0.208, respectively. The same rankings in limit strain values between methods were observed for plane strain loading in Nakazima and stretch–bend tests. Full article

In this paper, a near-net discrete clamp motion path control (SF-CMPC)-based stretch-forming method is proposed as a solution for the low-cost high-quality machining of highly curved surfaces. In this approach, the clamps are discretized, the motion paths are designed to control deformation distribution and avoid forming defects, the stretch-forming transition zone can be effectively reduced, the material utilization rate can be increased, and the near-net formation of large surfaces can be achieved. To investigate this method’s feasibility, the conventional stretch-forming (SF-C) and SF-CMPC processes are numerically analyzed. The results indicate that, upon increasing the transition zone length via SF-CMPC, the maximum thickness reduction and strain value are reduced by 0.010 mm and 0.0249, respectively, with the dependence of the forming quality on the transition zone length being significantly reduced compared to SF-C. In the formation of surfaces with large curvatures, SF-CMPC’s crack risk is lower than SF-C’s crack risk, with better adaptability. Through controlling the contact process with a die, the sheet metals’ constraint state is improved, the transverse compressive strain can be effectively reduced via friction, and the wrinkling defects can be suppressed. A stretch-forming experiment was carried out on a spherical surface, using self-developed equipment. The feasibility of achieving surfaces’ near-net stretch forming by controlling the clamps’ motion paths was hereby proven. Full article

As a special type of clay, expansive clay is widely distributed in China. Its characteristics of swelling and softening when meeting water and shrinking and cracking when losing water bring many hidden dangers to engineering construction. Expansive clay is known as “engineering cancer”, and in-depth research on the unloading mechanical response characteristics and the unloading constitutive relationships of expansive clay is a prerequisite for conducting geotechnical engineering design and safety analysis in expansive-soil areas. In order to obtain the unloading mechanical response characteristics and the expression of the unloading tangent modulus of expansive clay, typical expansive clay in the Hefei area was taken as the research object, and triaxial unloading stress path tests were conducted. The stress–strain properties, microstructures, macro failure modes, and strength indexes of the expansive clay were analyzed under unloading stress paths. Through an applicability analysis of several classical soil strength criteria, an unloading constitutive model and the unloading tangent modulus expression of the expansive clay were constructed based on the Mohr–Coulomb (hereinafter referred to as “M-C”) criterion, the Drucker–Prager (hereinafter referred to as “D-P”) criterion, and the extended Spatial Mobilized Plane (hereinafter referred to as “SMP”) criterion theoretical frameworks. The following research results were obtained: (1) The stress–strain curves of the three stress paths of the expansive clay were hyperbolic. The expansive clay showed typical strain-hardening characteristics and belonged to work-hardening soil. (2) Under the unloading stress paths, the soil particles were involved in the unloading process of stress release, and the failure samples showed obvious stretching, curling, and slipping phenomena in their soil sheet elements. (3) Under both unloading stress paths, the strength of the expansive clay was significantly weakened and reduced. Under the lateral unloading paths, the cohesive force (c) of the expansive clay was reduced by 32.7% and the internal friction angle (φ) was increased by 19% compared with those under conventional loading, while under the axial unloading path, c was reduced by 63.5% and φ was reduced by 28.7%. (4) For typical expansive clay in Hefei, the conventional triaxial compression (hereinafter referred to as “CTC”) test, the reduced triaxial compression (hereinafter referred to as “RTC”) test, and the reduced triaxial extension (hereinafter referred to as “RTE”) test stress paths were suitable for characterization and deformation prediction using the M-C strength criterion, D-P strength criterion, and extended SMP strength criterion, respectively. (5) The derived unloading constitutive model and the unified tangent modulus formula of the expansive clay could accurately predict the deformation characteristics of the unloading stress path of the expansive clay. These research results will provide an important reference for future engineering construction in expansive-clay areas. Full article

Fascinating 3D shapes arise when a thin planar sheet is folded without stretching, tearing or cutting. The elegance amplifies when the fold/crease is changed from a straight line to a curve, due to the association of plastic deformation via folding and elastic deformation via bending. This results in the curved crease working as a hinge support providing deployability to the surface which is of significant interest in industrial engineering and architectural design. Consequently, finding a stable form of curved crease becomes pivotal in the development of deployable structures. This work proposes a novel way to evaluate such curves by taking inspiration from biomimicry. For this purpose, growth mechanism in plants was observed and an analogous model was developed to create a discrete curve of fold. A parametric model was developed for digital construction of the folded models. Test cases were formulated to compare the behavior of different folded models under various loading conditions. A simplified way to visualize the obtained results is proposed using visual programming tools. The models were further translated into physical prototypes with the aid of 3D printing, hybrid and cured-composite systems, where different mechanisms were adopted to achieve the folds. The prototypes were further tested under constrained boundary and compressive loading conditions, with results validating the analytical model. Full article

The mechanical properties for paper sheets composited with glucose (Glc), methyl cellulose (MC), and carboxymethyl cellulose (CMC) were investigated. The paper composites were prepared by immersing paper sheets in aqueous solutions of these materials and drying at 100 °C for 30 min. The stress–strain curves for these paper composites were measured by a uniaxial tensile apparatus with a stretching speed of 2 mm/min. The breaking stress and strain for untreated paper were 24 MPa and 0.016, respectively. The paper composites demonstrated stress–strain curves similar to the untreated paper; however, the breaking point largely differed for these composites. The breaking strain and breaking stress for the Glc composite slightly decreased and those for the MC composite gradually increased with the concentration of materials composited. Significant increases in the mechanical properties were observed for the CMC composite. The breaking stress, breaking strain, and breaking energy for the 3 wt.% CMC composite were 2.0-, 3.9-, and 8.0-fold higher than those for untreated paper, respectively. SEM photographs indicated that the CMC penetrated into the inner part of the paper. These results strongly suggest that the mechanical improvement for CMC composites can be understood as an enhancement of the bond strength between the paper fibrils by CMC, which acts as a bonding agent. It was also revealed that the breaking strain, breaking stress, and breaking energy for the CMC composites were at maximum at the first cycle and decreased gradually as the immersion cycles increased. Full article

Nanotechnology is well-known for its versatile and general thermal transport disciplines, which are used in semiconductors, spacecraft, bioengineering, functional electronics, and biosensors. As a result, process optimization has attracted the interest of scientists and technologists. The main aim of the current analysis is to explore the enhancement of energy/heat transfer via the dispersion of cylindrical-shaped nanoparticles of alumina and copper in ethylene glycol as a base fluid using a non-Newtonian Maxwell fluid model. In the current study, the effects of solar radiation, plate suction, and magnetohydrodynamics on a Maxwell hybrid nanofluid are encountered. The flow is induced by linearly stretching a sheet angled at $\xi =\pi /6$, embedded in a porous space. The proposed problem is converted into a mathematical structure in terms of partial differential equations and then reduced to ordinary differential equations by using appropriate similarity variables. In the similarity solution, all the curves for the velocity field and temperature distribution remain similar, which means that the symmetry between the graphs for the velocity and temperature remains the same. Therefore, there is a strong correlation between similarity variables and symmetry. The obtained model, in terms of ordinary differential equations, is solved using the built-in numerical solver bvp4c. It is concluded that more nanoparticles in a fluid can make it heat up faster, as they are typically better at conducting heat than the fluid itself. This means that heat is transferred more quickly, raising the temperature of the fluid. However, more nanoparticles can also slow the flow speed of the fluid to control the boundary layer thickness. The temperature field is enhanced by increasing the solar radiation parameter, the magnetic field parameter, and the porous medium parameter at an angle of$\xi =\pi /6$, which serves the purpose of including radiation and the Lorentz force. The velocity field is decreased by increasing the values of the buoyancy parameter and the suction parameter effects at an angle of$\xi =\pi /6$. The current study can be used in the improvement of the thermal efficiency of nanotechnological devices and in renewable energy sources to save energy in the energy sector. The present results are compared with the published ones, and it is concluded that there is excellent agreement between them, which endorses the validity and accuracy of the current study. Full article

This paper focuses on investigating the forming behaviour of sandwich materials composed of steel sheets and glass fibre-reinforced polyamide 6 (GF-PA6), i.e., thermoplastic-based fibre metal laminates (FML). Stretching and forming limit curve (FLC) determination of FML with different cover/core layer thickness ratios at various forming temperatures, i.e., at room temperature (RT), 200 and 235 °C, are the main approaches for characterizing their formability. In addition, the formability of mono-materials and non-reinforced sandwich materials is investigated as a reference. For a successful test and reliable results, several technical issues are considered, such as the suitable lubrication configuration and digital image correlation at elevated forming temperatures. The results revealed that the formability of non-reinforced sandwich materials with different core layer thicknesses exhibited compared formability to their monolithic steel sheet and no remarkable improvement in their formability with increasing the temperature up to 200 °C. Conversely, the formability of FML shows significant improvement (approx. 300%) with increasing temperature with a forming depth of about 33 mm at 235 °C compared to only 12 mm at RT. Full article

Taking advantage of end-plate effects to enhance propeller efficiency is engaging. This paper applied a 4-order B-spline curve to design the rake distribution of Kappel propellers using five types of Kappel propellers that each possesses different tip rakes, and one type has no constructed end-plate. The RANS method coupled with the γ transition model was utilized to analyze the open-water performance of the six propellers, considering cavitating flow. It was found that the tip rake is conducive to the thrust capacity of the Kappel propellers, mostly improving the propulsion efficiency by 2.5% at a designed advance speed with the appropriate tip rake. The increase in the tip rake will magnify the low-pressure value and area on the suction side blade surface, together with the phenomenon of the stretching tip vortex and the inhibition of wake vortex contraction, which are both beneficial to the elevation of propulsion efficiency. However, the sheet cavitation behavior of the six propellers aggravates as the tip rake rises. Accordingly, the reasonable range of a tip rake for the design of a Kappel propeller in favor of the propulsion performance is suggested in this paper, exhibiting the promising potential of energy savings for the application to marine vehicles. Full article

In the present study, the magnetohydrodynamics (MHD) bio-convective flow and heat transfer of nanofluid, due to the swimming of the gyrotactic micro-organisms over a curved stretched sheet, is examined. In addition, thermophoresis and Brownian motion behaviors are also investigated by assuming slip conditions at the boundary. A non-linear system of partial differential equations (PDEs) is reduced to a system of ordinary differential equations (ODEs). For convergent solutions, the obtained ODE system is solved by the use of the BVP4C routine integrated MATLAB package. In addition, the impacts of different influential parameters on motile micro-organisms, temperature, velocity, and concentration profiles are deliberated. The velocity field is observed to be reduced when the slip parameter increases. As the main results, it is demonstrated that the distribution of motile microorganisms against the curvature parameter decreases significantly. Similarly, it is found that the nanofluid parameters (i.e., Brownian motion and thermophoresis parameters) and the Peclet number reduce the motile micro-organisms’ number. On the other hand, it is evidenced that the motile micro-organisms’ distribution can be improved with an increase in bio-convective Schmidt number. Full article

The current exploration aims to inspect the features of thermal radiation on the buoyancy or mixed convective fluid flow induced by nanofluid through a stretching permeable bended sheet. The impact of activation energy and binary reaction along with slip migration is taken into account to discuss the fine points of water-based alumina nanoparticle flow. The structure of the curved sheet is assumed to be stretchable and the bended texture is coiled within a circular section with radius $R_b$. The similarity technique is utilized to reduce the leading partial differential equations into ordinary differential equations. These reduced equations are then deciphered numerically by employing the bvp4c method. The outcomes of the model were constructed in the form of several figures and bar graphs for the case of opposing and assisting flows with varying distinct embedded control parameters. The results display that the velocity field curves escalate with a higher radius of curvature parameter while temperature and concentration profiles shrink. More precisely, the outcomes show that the temperature distribution profile increases with the increase in nanoparticle’s volume fraction as well as thermal radiation parameter. Meanwhile, the concentration and velocity fields are decelerated with higher impacts of nanoparticle volume fraction. In addition, the heat and mass transfer rates were significantly improved for the higher value of the radiation and Schmidt number. On the other hand, the growing values of the velocity slip factor decrease the shear stress. Furthermore, the results are compared with the previous results in the limiting cases and observed a tremendous harmony. Full article