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Keywords = crude oil alteration

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20 pages, 4663 KiB  
Article
Investigation on Imbibition Recovery Characteristics in Jimusar Shale Oil and White Mineral Oil by NMR
by Dunqing Liu, Chengzhi Jia and Keji Chen
Energies 2025, 18(15), 4111; https://doi.org/10.3390/en18154111 - 2 Aug 2025
Viewed by 158
Abstract
Recovering oil by fracturing fluid imbibition has demonstrated significant potential for enhanced oil recovery (EOR) in tight oil reservoirs. White mineral oil (WMO), kerosene, or saturated alkanes with matched apparent viscosity have been widely used as “crude oil” to investigate imbibition mechanisms in [...] Read more.
Recovering oil by fracturing fluid imbibition has demonstrated significant potential for enhanced oil recovery (EOR) in tight oil reservoirs. White mineral oil (WMO), kerosene, or saturated alkanes with matched apparent viscosity have been widely used as “crude oil” to investigate imbibition mechanisms in light shale oil or tight oil. However, the representativeness of these simulated oils for low-maturity crude oils with higher viscosity and greater content of resins and asphaltenes requires further research. In this study, imbibition experiments were conducted and T2 and T1T2 nuclear magnetic resonance (NMR) spectra were adopted to investigate the oil recovery characteristics among resin–asphaltene-rich Jimusar shale oil and two WMOs. The overall imbibition recovery rates, pore scale recovery characteristics, mobility variations among oils with different occurrence states, as well as key factors influencing imbibition efficiency were analyzed. The results show the following: (1) WMO, kerosene, or alkanes with matched apparent viscosity may not comprehensively replicate the imbibition behavior of resin–asphaltene-rich crude oils. These simplified systems fail to capture the pore-scale occurrence characteristics of resins/asphaltenes, their influence on pore wettability alteration, and may consequently overestimate the intrinsic imbibition displacement efficiency in reservoir formations. (2) Surfactant optimization must holistically address the intrinsic coupling between interfacial tension reduction, wettability modification, and pore-scale crude oil mobilization mechanisms. The alteration of overall wettability exhibits higher priority over interfacial tension in governing displacement dynamics. (3) Imbibition displacement exhibits selective mobilization characteristics for oil phases in pores. Specifically, when the oil phase contains complex hydrocarbon components, lighter fractions in larger pores are preferentially mobilized; when the oil composition is homogeneous, oil in smaller pores is mobilized first. Full article
(This article belongs to the Special Issue New Progress in Unconventional Oil and Gas Development: 2nd Edition)
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12 pages, 216 KiB  
Article
Effects of Dietary Additives on Nitrogen Balance, Odor Emissions, and Yolk Corticosterone in Laying Hens Fed Low-Protein Diets
by Ju-Yong Song, Yun-Ji Heo, Jina Park, Hyun-Kwan Lee, Yoo Bhin Kim, Byung-Yeon Kwon, Da-Hye Kim and Kyung-Woo Lee
Animals 2025, 15(14), 2021; https://doi.org/10.3390/ani15142021 - 9 Jul 2025
Viewed by 300
Abstract
The objective of this study was to evaluate the effects of various feed additives on odor emissions, gut health, and stress responses in laying hens fed low-protein diets. Four commercially available functional feed additives (Bacillus subtilis, protease, saponin, and thyme-based essential [...] Read more.
The objective of this study was to evaluate the effects of various feed additives on odor emissions, gut health, and stress responses in laying hens fed low-protein diets. Four commercially available functional feed additives (Bacillus subtilis, protease, saponin, and thyme-based essential oil) were selected for this study. A total of 288 Hy-Line brown laying hens aged 49 weeks were randomly fed on one of six experiment diets: a 16% standard crude protein diet, a 12% low-crude-protein (LCP) diet, and LCP diets supplemented with Bacillus-based probiotic, protease, saponin, or thyme-based essential oils prepared for 8 weeks. Each treatment had eight replicates with six birds per replicate. Lowering crude protein levels affected the laying performance, nitrogen balance, odor production (i.e., ammonia), and nutrient digestibility but did not alter eggshell quality or fecal short-chain fatty acids. Dietary additives added into the LCP diet did not affect the laying performance, egg qualities, and nitrogen balance but increased crude ash digestibility compared with the LCP-diet-fed laying hens. Branched-chain fatty acids tended to be higher in all laying hens fed low-CP diets, irrespective of feed additives. Notably, low vs. standard protein diets tended to increase yolk corticosterone levels, which is an indicator of stress responses in chickens. This low-CP-mediated increase in yolk corticosterone was partially decreased by 20.8–48.6% on average, depending on the additives used. Our study suggests that low-protein diets could effectively lower nitrogen excretion and odor emissions. However, adding dietary additives into low-protein diets has minimal effects on low-CP-diet-fed laying hens, which needs further studies to clarify the role of low-crude-protein diets and dietary additives in modulating hindgut fermentation via shaping the gut microbiota and stress responses of laying hens. Full article
(This article belongs to the Section Poultry)
27 pages, 8430 KiB  
Article
Genetic Characterization of Natural Oil Seeps in the Carpathians and Their Relationship to the Tectonic Structure
by Wojciech Bieleń, Irena Matyasik, Marek Janiga and Agnieszka Wciślak-Oleszycka
Energies 2025, 18(13), 3575; https://doi.org/10.3390/en18133575 - 7 Jul 2025
Viewed by 259
Abstract
The paper presents the geochemical characteristics of 26 selected oil seeps, more than half of which are remnants of old oil wells. The samples were collected from three tectonic units: the Magura, Silesian, and Skole units in the Polish part of the Carpathians. [...] Read more.
The paper presents the geochemical characteristics of 26 selected oil seeps, more than half of which are remnants of old oil wells. The samples were collected from three tectonic units: the Magura, Silesian, and Skole units in the Polish part of the Carpathians. The analyzed seeps are mainly located on outcrops of Inoceramian beds within the Magura nappe, the Krosno Beds and Transition Beds in the Silesian nappe, as well as the Menilite Beds of the Skole unit. The study primarily focused on genetic characteristics, which were used to correlate the seeps with the oils from the deposits of these tectonic units and to assess the degree of secondary alterations. All hydrocarbon seeps were analyzed in terms of their location on surface cross-sections, and attempts were made to assign them features based on the classification proposed in 1952, which takes into account the tectonic characteristics of the regions where the seeps were identified. In the general genetic characterization, these seeps did not show significant differences, suggesting a similar source of supply as the crude oils. Among the analyzed seeps, three genetic groups were distinguished. For correlation purposes, information from published materials on crude oils and their genetic characteristics was used. Of the five classification types described in the literature, only two could be assigned to those occurring in the Carpathians. Considering the tectonic structure and the location of the seeps (based on surface cross-sections), it has been determined that most of the analyzed seeps are the result of migration along faults connecting source rocks or, less frequently, deformed deep accumulations with the surface. Full article
(This article belongs to the Section B: Energy and Environment)
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15 pages, 2683 KiB  
Article
Study on Mechanism of Surfactant Adsorption at Oil–Water Interface and Wettability Alteration on Oil-Wet Rock Surface
by Xinyu Tang, Yaoyao Tong, Yuhui Zhang, Pujiang Yang, Chuangye Wang and Jinhe Liu
Molecules 2025, 30(12), 2541; https://doi.org/10.3390/molecules30122541 - 10 Jun 2025
Viewed by 754
Abstract
With the depletion of conventional light crude oil reserves in China, the demand for heavy oil exploitation has grown, highlighting the increasing significance of enhanced heavy oil recovery. Surfactants reduce oil–water interfacial tension, modify the wettability of reservoir rocks, and facilitate the emulsification [...] Read more.
With the depletion of conventional light crude oil reserves in China, the demand for heavy oil exploitation has grown, highlighting the increasing significance of enhanced heavy oil recovery. Surfactants reduce oil–water interfacial tension, modify the wettability of reservoir rocks, and facilitate the emulsification of heavy oil. Consequently, investigating the adsorption behavior of surfactants at oil–water interfaces and the underlying mechanisms of wettability alteration is of considerable importance. In this study, the surface tension of four surfactants and their interfacial tension with Gudao heavy oil were measured. Among these, BS-12 exhibited a critical micelle concentration (CMC) of 6.26 × 10−4 mol·dm−3, a surface tension of 30.15 mN·m−1 at the CMC, and an adsorption efficiency of 4.54. In low-salinity systems, BS-12 achieved an ultralow interfacial tension on the order of 10−3 mN·m−1, demonstrating excellent surface activity. Therefore, BS-12 was selected as the preferred emulsifier for Gudao heavy oil recovery. Additionally, FT-IR, SEM, and contact angle measurements were used to elucidate the interfacial adsorption mechanism between BS-12 and aged cores. The results indicate that hydrophobic interactions between the hydrophobic groups of BS-12 and the adsorbed crude oil fractions play a key role. Core flooding experiments, simulating the formation of low-viscosity oil-in-water (O/W) emulsions under reservoir conditions, showed that at low flow rates, crude oil and water interact more effectively within the pores. The extended contact time between heavy oil and the emulsifier led to significant changes in rock wettability, enhanced interfacial activity, improved oil recovery efficiency, and increased oil content in the emulsion. This study analyzes the role of surfactants in interfacial adsorption and the multiphase flow behavior of emulsions, providing a theoretical basis for surfactant-enhanced oil recovery. Full article
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27 pages, 2171 KiB  
Review
Progress on the Application of Nanomaterial Expansion in Oil Displacement
by Xiaoliang Zhao, Yu Cao, Yi Pan and Zhance Yang
Appl. Sci. 2025, 15(12), 6484; https://doi.org/10.3390/app15126484 - 9 Jun 2025
Viewed by 422
Abstract
Research on nanomaterials has opened up new opportunities for enhancing oil recovery. This paper reviews the mechanisms of nanomaterials for enhancing oil recovery, including reducing oil–water interfacial tension, regulating rock wettability, and decreasing crude oil viscosity, with a focus on the expansion of [...] Read more.
Research on nanomaterials has opened up new opportunities for enhancing oil recovery. This paper reviews the mechanisms of nanomaterials for enhancing oil recovery, including reducing oil–water interfacial tension, regulating rock wettability, and decreasing crude oil viscosity, with a focus on the expansion of the oil-displacement mechanism of nano-silica. Nanofluids form interfacial nanolayers that diminish tension while altering surface wettability to promote oil stripping. Their structural disjoining pressure creates wedge-shaped films at oil–water–solid interfaces, driving droplet detachment. The synergistic “roll-up” and “diffusion” mechanisms improve oil mobility through capillary regulation and interfacial disturbance. These findings offer critical insights for optimizing nanomaterial applications in oil displacement systems, advancing fundamental research and technological development for enhanced recovery processes. Full article
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15 pages, 5067 KiB  
Article
Integrated Modeling of Time-Varying Permeability and Non-Darcy Flow in Heavy Oil Reservoirs: Numerical Simulator Development and Case Study
by Yongzheng Cui, Wensheng Zhou and Chen Liu
Processes 2025, 13(6), 1683; https://doi.org/10.3390/pr13061683 - 27 May 2025
Viewed by 392
Abstract
Studies have demonstrated that heavy oil flow exhibits threshold pressure gradient (TPG) which is closely related to the permeability and viscosity of the crude oil. Also, long-term water flooding continuously alters unconsolidated sandstone reservoir permeability through water flushing. These combined effects significantly influence [...] Read more.
Studies have demonstrated that heavy oil flow exhibits threshold pressure gradient (TPG) which is closely related to the permeability and viscosity of the crude oil. Also, long-term water flooding continuously alters unconsolidated sandstone reservoir permeability through water flushing. These combined effects significantly influence water flooding performance. Therefore, in this paper, a comprehensive oil–water two phase mathematical model is developed for waterflooded heavy oil unconsolidated sandstone reservoirs based on the traditional black oil model, incorporating both time-varying permeability and threshold pressure gradient. The water-flooding-dependent threshold pressure gradient is firstly proposed, accounting for time-varying permeability. Subsequently, a simulator is developed with finite volume and Newton iteration method. Good agreement is obtained with the commercial simulator based on traditional black oil model. Afterward, the influence of permeability time variation and threshold pressure gradient is analyzed in detail. Results demonstrate that the threshold pressure gradient and time-varying permeability both decrease the oil recovery. The threshold pressure gradient (TPG) reduces the oil flow region and displacement efficiency since production. The increases in permeability after long term water flooding exacerbate reservoir heterogeneity and reduce sweep efficiency. The lowest oil recovery is observed when non-Darcy flow and permeability time variation are considered simultaneously. Furthermore, the time-varying threshold pressure gradient is observed with permeability time variation. Finally, a field data history matching was successfully performed, demonstrating the practical applicability of the proposed model. This new model better aligns with reservoir development characteristics. It can provide a theoretical guide for the development of heavy oil reservoirs. Full article
(This article belongs to the Special Issue Advanced Strategies in Enhanced Oil Recovery: Theory and Technology)
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16 pages, 6647 KiB  
Article
Influence of Starch Cross-Linking on the Performance of Cellulose Aerogels for Oil Spills Sorption
by Rafael Picazo Espinosa, Jochen Uebe, Marija Katarzyte and Tatjana Paulauskiene
Gels 2025, 11(6), 386; https://doi.org/10.3390/gels11060386 - 24 May 2025
Viewed by 508
Abstract
Oil spills represent a significant environmental threat due to the toxicity of hydrocarbons, particularly in aquatic environments where oil rapidly spreads across the surface. Sustainable sorbents are needed for an efficient and eco-friendly response to oil spills. Cellulose aerogels produced from recycled paper [...] Read more.
Oil spills represent a significant environmental threat due to the toxicity of hydrocarbons, particularly in aquatic environments where oil rapidly spreads across the surface. Sustainable sorbents are needed for an efficient and eco-friendly response to oil spills. Cellulose aerogels produced from recycled paper and cardboard exhibit promising properties such as buoyancy, light weight, biocompatibility, and recyclability. Mechanical stability and reusability can be enhanced using cross-linkers such as starch. This study evaluated the impact of starch on cellulose aerogel morphology, sorption capacity for various petroleum products (crude oil, marine diesel, and lubricating oil), and reusability using scanning electron microscopy (SEM) and elemental mapping. Aerogels containing 0.5 and 1 wt% starch showed higher porosity, sorption capacity, and reusability. Starch did not affect hydrophobization or significantly alter nitrogen and carbon levels, indicating limited influence on surface chemistry and adsorption performance. Full article
(This article belongs to the Special Issue Cellulose Gels: Properties and Prospective Applications)
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19 pages, 5917 KiB  
Article
The Effect of Condensate Oil on the Spontaneous Combustion of Tank Corrosion Products Based on Thermodynamics
by Wenjing Zang, Jianhai Wang, Shuo Wang, Shuo Yuan, Qi Zeng, Huanran Zhang and Hui Liu
Sustainability 2025, 17(10), 4445; https://doi.org/10.3390/su17104445 - 13 May 2025
Viewed by 506
Abstract
Condensate oil, due to its inherent physical and chemical properties, can accelerate the spontaneous combustion of corrosion products in storage tanks during transportation or storage, posing significant risks to the safety and sustainability of energy infrastructure. While prior research has primarily examined crude [...] Read more.
Condensate oil, due to its inherent physical and chemical properties, can accelerate the spontaneous combustion of corrosion products in storage tanks during transportation or storage, posing significant risks to the safety and sustainability of energy infrastructure. While prior research has primarily examined crude oil or reactive sulfur effects on tank corrosion, the mechanistic role of condensate oil in promoting corrosion product ignition remains unclear. To address this knowledge gap, this study investigates the impact of condensate oil on simulated tank corrosion product compounds (STCPCs) through a combination of microstructural analysis (XRD and SEM) and thermal behavior characterization (TG-DSC). The results reveal that condensate oil treatment markedly increases STCPC surface roughness, inducing crack formation and pore proliferation. These structural changes may enhance the adsorption of O2 and condensate oil, thereby amplifying STCPC reactivity. Notably, condensate oil reduces the thermal stability of STCPC, increasing its spontaneous combustion propensity. DSC analysis further demonstrates that condensate oil introduces additional exothermic peaks during oxidative heating, releasing heat that accelerates STCPC ignition. Moreover, condensate oil lowers the apparent activation energy of STCPC by 1.44 kJ/mol and alters the dominant reaction mechanism. These insights advance the understanding of corrosion-induced spontaneous combustion and highlight critical sustainability challenges in petrochemical storage and transportation. By elucidating the hazards associated with condensate oil, this study provides actionable theoretical guidance for improving the safety and environmental sustainability of energy logistics. Future work should explore mitigation strategies, such as corrosion-resistant materials or optimized storage conditions, to align industrial practices with sustainable development goals. Full article
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14 pages, 1912 KiB  
Article
Use of an In Vitro Digestibility Approach to Assess Bombyx mori and Camelina sativa as Alternative Feed Ingredients for Poultry Species
by Yazavinder Singh, Antonella Dalle Zotte, Marco Cullere, Pipatpong Chundang, Penpicha Kongsup and Attawit Kovitvadhi
Vet. Sci. 2025, 12(3), 277; https://doi.org/10.3390/vetsci12030277 - 15 Mar 2025
Viewed by 823
Abstract
The present study investigated the in vitro digestibility of diets for broiler chickens (Ross308) and broiler and laying Japanese quails (Coturnix japonica). The diets contained unconventional feedstuffs such as silkworm (Bombyx mori) meal (SWM) and meals obtained from different [...] Read more.
The present study investigated the in vitro digestibility of diets for broiler chickens (Ross308) and broiler and laying Japanese quails (Coturnix japonica). The diets contained unconventional feedstuffs such as silkworm (Bombyx mori) meal (SWM) and meals obtained from different Camelina sativa lines (Pearl and Alan, characterized by reduced linoleic acid and glucosinolates content, respectively). An in vitro technique was tested in order to assess its potential for replacing in vivo studies. To test this, the digestive tracts of fifty broiler chickens and four hundred Japanese quails were sampled to extract digestive enzymes to be used for in vitro digestibility assessments, including dry matter digestibility (DMd), organic matter digestibility (OMd), and crude protein digestibility (CPd). Diets including SWM exhibited comparable digestibility values to those of Control diet for broiler chickens, highlighting its potential as a valuable protein source in poultry nutrition. The study also found strong correlations between DMd and OMd (p < 0.01), indicating a logical relationship in nutrient breakdown. A 5% or 10% inclusion of the two camelina lines in the diet for broiler quails did not significantly alter the digestibility parameters (p ≥ 0.05), whereas in laying quails, diets with a 15% inclusion level of camelina resulted in a significant difference in digestibility (p < 0.05). Specifically, oil diets provided the best outcomes, while the diet Pearl Spring 15 showed the lowest DMd, CPd, and OMd (p < 0.05). Overall, results from the present study indicate that the tested alternative feedstuffs (SWM and camelina) have a good potential for poultry feed formulations. In addition, the tested in vitro technique was shown to be more suitable to predict the digestibility of single feedstuffs (i.e., SWM) rather than complete diets, which is consistent with the existing literature. For this reason, this in vitro technique is not adequate to replace in vivo digestibility experiments. Full article
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14 pages, 1437 KiB  
Article
Enhanced Oil Recovery Mechanism Mediated by Reduced Miscibility Pressure Using Hydrocarbon-Degrading Bacteria During CO2 Flooding in Tight Oil Reservoirs
by Chengjun Wang, Xinxin Li, Juan Xia, Jun Ni, Weibo Wang, Ge Jin and Kai Cui
Energies 2025, 18(5), 1123; https://doi.org/10.3390/en18051123 - 25 Feb 2025
Viewed by 750
Abstract
CO2 flooding technology for tight oil reservoirs not only effectively addresses the challenge of low recovery rates, but also facilitates geological CO2 sequestration, thereby achieving the dual objective of enhanced CO2 utilization and secure storage. However, in the development of [...] Read more.
CO2 flooding technology for tight oil reservoirs not only effectively addresses the challenge of low recovery rates, but also facilitates geological CO2 sequestration, thereby achieving the dual objective of enhanced CO2 utilization and secure storage. However, in the development of continental sedimentary tight oil reservoirs, the high content of heavy hydrocarbons in crude oil leads to an elevated minimum miscibility pressure (MMP) between crude oil and CO2, thereby limiting the process to non-miscible flooding. Conventional physical and chemical methods, although effective in reducing MMP, are often associated with high costs, environmental concerns, and limited efficacy. To address these challenges, we propose a novel approach utilizing petroleum hydrocarbon-degrading bacteria (PHDB) to biodegrade heavy hydrocarbons in crude oil. This method alters the composition of crude oil, thereby lowering the MMP during CO2 flooding, facilitating the transition from non-miscible to miscible flooding, and enhancing oil recovery. Results demonstrated that, after 7 days of cultivation, the selected PHDB achieved a degradation efficiency of 56.4% in crude oil, significantly reducing the heavy hydrocarbon content. The relative content of light-saturated hydrocarbons increased by 15.6%, and the carbon atom molar percentage in crude oil decreased from C8 to C6. Following the biodegradation process, the MMP of the lightened crude oil was reduced by 20.9%. Core flood experiments indicated that CO2 flooding enhanced by PHDB improved oil recovery by 17.7% compared to conventional CO2 flooding. This research provides a novel technical approach for the green and cost-effective development of tight oil reservoirs with CO2 immiscible flooding. Full article
(This article belongs to the Special Issue Sustainable Energy Solutions Through Microbial Enhanced Oil Recovery)
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15 pages, 2313 KiB  
Article
Impact of Crude Oil and Dispersant Use on the Baltic Sea Blue Mussel Mytilus trossulus Microbiome
by Anna Reunamo, Raisa Turja, Jaak Truu and Kirsten S. Jørgensen
Appl. Microbiol. 2025, 5(1), 23; https://doi.org/10.3390/applmicrobiol5010023 - 20 Feb 2025
Viewed by 576
Abstract
The Baltic Sea blue mussel (Mytilus trossulus) plays a crucial role in this brackish water ecosystem, filtering water and accumulating pollutants. This study investigated how exposure to crude oil and dispersants affects the microbiome of M. trossulus at two salinities (5.6 [...] Read more.
The Baltic Sea blue mussel (Mytilus trossulus) plays a crucial role in this brackish water ecosystem, filtering water and accumulating pollutants. This study investigated how exposure to crude oil and dispersants affects the microbiome of M. trossulus at two salinities (5.6 and 15) over 21 days. Results showed that dispersant use significantly increased the accumulation of polycyclic aromatic hydrocarbons (PAHs) in mussel tissues, particularly at lower salinity. The microbial communities in gills and digestive glands were notably affected, with shifts towards hydrocarbon-degrading bacteria like Shewanella and Acinetobacter in samples exposed to chemically enhanced water accommodated fraction of crude oil (CEWAF). Salinity was a key factor in determining both PAH accumulation and microbial diversity, with lower salinity leading to reduced bacterial diversity in dispersant treatments. This study highlights the need for a cautious use of dispersants in sensitive environments like the Baltic Sea, emphasizing the ecological implications of altered microbial communities. Full article
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18 pages, 5498 KiB  
Article
Experimental Study of the Effects of Initial Ullage Height and Water Layer Thickness on Crude Oil Boilover Characteristics
by Yueyang Li, Cong Yan, Qi Jing, Guohua Luan, Xin Li, Yuntao Li, Yunhe Zhang, Binglu Zhang and Guangbo Ma
Fire 2025, 8(2), 78; https://doi.org/10.3390/fire8020078 - 17 Feb 2025
Cited by 1 | Viewed by 692
Abstract
In crude oil storage tank fires, large amounts of firefighting water are used, which may trigger boilover. Variations in oil level affect ullage height, while firefighting water injection alters the water layer thickness, with both processes influencing boilover behavior. This study conducts boilover [...] Read more.
In crude oil storage tank fires, large amounts of firefighting water are used, which may trigger boilover. Variations in oil level affect ullage height, while firefighting water injection alters the water layer thickness, with both processes influencing boilover behavior. This study conducts boilover experiments with 3 types of crude oil to investigate the effects of ullage height and water layer thickness. The results show that the water-cooling effect delays boilover onset time, suppresses intensity, and reduces the mass burning rate, with Jidong crude showing the highest reduction (19.2%). However, the water-cooling effect has a limit, and its influence weakens when the water layer thickness exceeds 6 cm. Ullage height affects flame behavior. A moderate increase enhances combustion and shortens boilover onset time, while further increases cause self-extinction. The oil–water interface temperature varies nonlinearly between approximately 100 and 120 °C with changing ullage height. The variation trends of hot wave propagation rate with water layer thickness and ullage height are consistent with those of the burning rate, and correlation equations between them are established. Additionally, the study shows that light crude oil exhibits a later boilover onset with a longer duration and experiences 2~3 distinct boilover events, whereas high-viscosity Jidong crude oil undergoes a single short and intense boilover. Full article
(This article belongs to the Special Issue Advances in Pool Fire Dynamics)
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33 pages, 6114 KiB  
Article
Roles of Catalysts and Feedstock in Optimizing the Performance of Heavy Fraction Conversion Processes: Fluid Catalytic Cracking and Ebullated Bed Vacuum Residue Hydrocracking
by Dicho Stratiev, Ivelina Shishkova, Georgi Argirov, Rosen Dinkov, Mihail Ivanov, Sotir Sotirov, Evdokia Sotirova, Veselina Bureva, Svetoslav Nenov, Krassimir Atanassov, Denis Stratiev and Svetlin Vasilev
Catalysts 2024, 14(9), 616; https://doi.org/10.3390/catal14090616 - 12 Sep 2024
Cited by 3 | Viewed by 1810
Abstract
Petroleum refining has been, is still, and is expected to remain in the next decades the main source of energy required to drive transport for mankind. The demand for automotive and aviation fuels has urged refiners to search for ways to extract more [...] Read more.
Petroleum refining has been, is still, and is expected to remain in the next decades the main source of energy required to drive transport for mankind. The demand for automotive and aviation fuels has urged refiners to search for ways to extract more light oil products per barrel of crude oil. The heavy oil conversion processes of ebullated bed vacuum residue hydrocracking (EBVRHC) and fluid catalytic cracking (FCC) can assist refiners in their aim to produce more transportation fuels and feeds for petrochemistry from a ton of petroleum. However, a good understanding of the roles of feed quality and catalyst characteristics is needed to optimize the performance of both heavy oil conversion processes. Three knowledge discovery database techniques—intercriteria and regression analyses, and artificial neural networks—were used to evaluate the performance of commercial FCC and EBVRHC in processing 19 different heavy oils. Seven diverse FCC catalysts were assessed using a cascade and parallel fresh catalyst addition system in an EBVRHC unit. It was found that the vacuum residue conversion in the EBVRHC depended on feed reactivity, which, calculated on the basis of pilot plant tests, varied by 16.4%; the content of vacuum residue (VR) in the mixed EBVRHC unit feed (each 10% fluctuation in VR content leads to an alteration in VR conversion of 1.6%); the reaction temperature (a 1 °C deviation in reaction temperature is associated with a 0.8% shift in VR conversion); and the liquid hourly space velocity (0.01 h-1 change of LHSV leads to 0.85% conversion alteration). The vacuum gas oil conversion in the FCC unit was determined to correlate with feed crackability, which, calculated on the basis of pilot plant tests, varied by 8.2%, and the catalyst ΔCoke (each 0.03% ΔCoke increase reduces FCC conversion by 1%), which was unveiled to depend on FCC feed density and equilibrium FCC micro-activity. The developed correlations can be used to optimize the performance of FCC and EBVRHC units by selecting the appropriate feed slate and catalyst. Full article
(This article belongs to the Section Catalytic Reaction Engineering)
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16 pages, 3558 KiB  
Article
Preparation and Characterization of Responsive Cellulose-Based Gel Microspheres for Enhanced Oil Recovery
by Peng Yin, Fang Shi, Mingjian Luo, Jingchun Wu, Bo Zhao, Chunlong Zhang, Yi Shen and Yanbing Chen
Gels 2024, 10(8), 532; https://doi.org/10.3390/gels10080532 - 13 Aug 2024
Cited by 1 | Viewed by 1675
Abstract
As an important means to enhance oil recovery, ternary composite flooding (ASP flooding for short) technology has achieved remarkable results in Daqing Oilfield. Alkalis, surfactants and polymers are mixed in specific proportions and injected into the reservoir to give full play to the [...] Read more.
As an important means to enhance oil recovery, ternary composite flooding (ASP flooding for short) technology has achieved remarkable results in Daqing Oilfield. Alkalis, surfactants and polymers are mixed in specific proportions and injected into the reservoir to give full play to the synergistic effect of each component, which can effectively enhance the fluidity of crude oil and greatly improve the oil recovery. At present, the technology for further improving oil recovery after ternary composite flooding is not mature and belongs to the stage of technical exploration. The presence of alkaline substances significantly alters the reservoir’s physical properties and causes considerable corrosion to the equipment used in its development. This is detrimental to both the environment and production. Therefore, it is necessary to develop green displacement control agents. In the reservoir environment post-ASP flooding, 2-(methylamino)ethyl methacrylate and glycidyl methacrylate were chosen as monomers to synthesize a polymer responsive to alkali, and then grafted with cellulose nanocrystals to form microspheres of alkali-resistant swelling hydrogel. Cellulose nanocrystals (CNCs) modified with functional groups and other materials were utilized to fabricate hydrogel microspheres. The product’s structure was characterized and validated using Fourier transform infrared spectroscopy and X-ray diffraction. The infrared spectrum revealed characteristic absorption peaks of CNCs at 1165 cm−1, 1577 cm−1, 1746 cm−1, and 3342 cm−1. The diffraction spectrum corroborated the findings of the infrared analysis, indicating that the functional modification occurred on the CNC surface. After evaluating the swelling and erosion resistance of the hydrogel microspheres under various alkaline conditions, the optimal particle size for compatibility with the target reservoir was determined to be 6 μm. The potential of cellulose-based gel microspheres to enhance oil recovery was assessed through the evaluation of Zeta potential and laboratory physical simulations of oil displacement. The study revealed that the absolute value of the Zeta potential for gel microspheres exceeds 30 in an alkaline environment with pH values ranging from 7 to 14, exhibiting a phenomenon where stronger alkalinity correlates with a greater absolute value of Zeta potential. The dispersion stability spans from good to excellent. The laboratory oil displacement simulation experiment was conducted using a cellulose-based gel microsphere system following weak alkali ASP flooding within the pH value range from 7 to 10. The experimental interventions yielded recovery rates of 2.98%, 3.20%, 3.31%, and 3.38%, respectively. The study indicates that cellulose-based gel microspheres exhibit good adaptability in alkaline reservoirs. This research offers a theoretical foundation and experimental approaches to enhance oil recovery techniques post-ASP flooding. Full article
(This article belongs to the Special Issue Polymer Gels for the Oil and Gas Industry)
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18 pages, 5624 KiB  
Article
Investigating the Potential of CO2 Nanobubble Systems for Enhanced Oil Recovery in Extra-Low-Permeability Reservoirs
by Liyuan Cai, Jingchun Wu, Miaoxin Zhang, Keliang Wang, Bo Li, Xin Yu, Yangyang Hou and Yang Zhao
Nanomaterials 2024, 14(15), 1280; https://doi.org/10.3390/nano14151280 - 30 Jul 2024
Cited by 12 | Viewed by 3165
Abstract
Carbon Capture, Utilization, and Storage (CCUS) stands as one of the effective means to reduce carbon emissions and serves as a crucial technical pillar for achieving experimental carbon neutrality. CO2-enhanced oil recovery (CO2-EOR) represents the foremost method for CO [...] Read more.
Carbon Capture, Utilization, and Storage (CCUS) stands as one of the effective means to reduce carbon emissions and serves as a crucial technical pillar for achieving experimental carbon neutrality. CO2-enhanced oil recovery (CO2-EOR) represents the foremost method for CO2 utilization. CO2-EOR represents a favorable technical means of efficiently developing extra-low-permeability reservoirs. Nevertheless, the process known as the direct injection of CO2 is highly susceptible to gas scrambling, which reduces the exposure time and contact area between CO2 and the extra-low-permeability oil matrix, making it challenging to utilize CO2 molecular diffusion effectively. In this paper, a comprehensive study involving the application of a CO2 nanobubble system in extra-low-permeability reservoirs is presented. A modified nano-SiO2 particle with pro-CO2 properties was designed using the Pickering emulsion template method and employed as a CO2 nanobubble stabilizer. The suitability of the CO2 nanobubbles for use in extra-low-permeability reservoirs was evaluated in terms of their temperature resistance, oil resistance, dimensional stability, interfacial properties, and wetting-reversal properties. The enhanced oil recovery (EOR) effect of the CO2 nanobubble system was evaluated through core experiments. The results indicate that the CO2 nanobubble system can suppress the phenomena of channeling and gravity overlap in the formation. Additionally, the system can alter the wettability, thereby improving interfacial activity. Furthermore, the system can reduce the interfacial tension, thus expanding the wave efficiency of the repellent phase fluids. The system can also improve the ability of CO2 to displace the crude oil or water in the pore space. The CO2 nanobubble system can take advantage of its size and high mass transfer efficiency, among other advantages. Injection of the gas into the extra-low-permeability reservoir can be used to block high-gas-capacity channels. The injected gas is forced to enter the low-permeability layer or matrix, with the results of core simulation experiments indicating a recovery rate of 66.28%. Nanobubble technology, the subject of this paper, has significant practical implications for enhancing the efficiency of CO2-EOR and geologic sequestration, as well as providing an environmentally friendly method as part of larger CCUS-EOR. Full article
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