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Keywords = crosslinking process

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20 pages, 3579 KB  
Article
Evolution of the Structure of EDPM Crosslinking Networks and Its Influence on the Rheological Properties of the Injection Molding Process
by Salvador Gomez-Jimenez, Carlos Guerrero Mendez, Daniela Lopez-Betancur, Antonio Robles-Guerrero, David Navarro-Solis, Luis Silva-Acosta, Enrique A. Lopez-Baltazar, Jennifer Ortiz-Letechipia and Ada Rebeca Contreras-Rodríguez
Polymers 2025, 17(18), 2438; https://doi.org/10.3390/polym17182438 - 9 Sep 2025
Abstract
The rubber industry is evolving by incorporating innovative tools to improve production processes. A proper manufacturing process determines the behavior and service life of the resulting products. In this research, molecular dynamics simulations were used to study the effect of temperature in the [...] Read more.
The rubber industry is evolving by incorporating innovative tools to improve production processes. A proper manufacturing process determines the behavior and service life of the resulting products. In this research, molecular dynamics simulations were used to study the effect of temperature in the cured structure on the resulting mechanical properties of EPDM. The results of the simulations at different temperatures of the crosslinked ethylene–propylene–diene monomer (EPDM) were then compared in terms of the radius of gyration, free volume, root mean square displacement, stress curves, viscosity, and gel point. Then, using the superposition principle, viscosity and tensile stress were evaluated. The molecular dynamics superposition results could reasonably predict the mechanical behavior of EPDM during and after the injection process. The results provide new insights into the molecular-level crosslinking mechanisms of amorphous polymers and their influence on mechanical behavior, which facilitates the design of the injection process for rubber component applications. The results show an increase in viscosity and a decrease in the critical gel point with increasing temperature. The hardness tests performed on an automotive component demonstrate that this has an impact on the resulting properties. Full article
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17 pages, 2379 KB  
Article
Effect of Application of a Homogeneous Magnetic Field During Chemical Crosslinking of Magnetic Collagen-Based Hydrogels with Genipin on Their Essential Properties
by Adriana Gilarska, Wojciech Horak, Agnieszka Radziszewska, Damian Rybicki and Czesław Kapusta
Polymers 2025, 17(18), 2437; https://doi.org/10.3390/polym17182437 - 9 Sep 2025
Abstract
The aim of this study was to investigate the effect of a static, homogeneous magnetic field on the physicochemical properties of magnetic hydrogels based on collagen and superparamagnetic iron oxide nanoparticles (SPIONs), chemically crosslinked with genipin. The crosslinking process was initiated in the [...] Read more.
The aim of this study was to investigate the effect of a static, homogeneous magnetic field on the physicochemical properties of magnetic hydrogels based on collagen and superparamagnetic iron oxide nanoparticles (SPIONs), chemically crosslinked with genipin. The crosslinking process was initiated in the presence of a magnetic field with three different induction values (100, 250 and 500 mT), generated in specially designed experimental systems. It was demonstrated that the applied field did not noticeably affect the crosslinking efficiency, and stable hydrogels with a high gel fraction in the range of 87–94% were obtained. STEM image analysis revealed that in the highest magnetic field, the nanoparticles tended to form larger clusters, while at lower fields and in the material crosslinked at zero field, smaller clusters and chains of nanoparticles were observed mainly. This observation was reflected in the magnetic susceptibility, which showed a weaker response to the magnetic field of the material obtained by crosslinking in the presence of the 500 mT field compared to the material crosslinked without the field—larger clusters of nanoparticles may hinder the alignment of the magnetic moments of their constituent nanoparticles. Studies of the physicochemical properties of the hydrogels obtained indicate that the presence of larger clusters can cause a local decrease in the crosslinking density, resulting in a slight decrease in the storage modulus and increased initial swelling and degradation rates. The results obtained show that the application of a homogeneous magnetic field with moderate induction values during the crosslinking process can be used as a tool for modification of the microstructure of magnetic collagen-based hydrogels. The possibility of such structural modifications may be useful in designing biomaterials with properties tailored to their target application. Full article
(This article belongs to the Special Issue Application and Development of Polymer Hydrogel)
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28 pages, 5311 KB  
Review
Modified Polysaccharides: Potential Biomaterials for Bioprinting
by Tao Jiang, Yun Yang, Zening Lin, Yang Hong and Zirong Luo
J. Funct. Biomater. 2025, 16(9), 338; https://doi.org/10.3390/jfb16090338 - 9 Sep 2025
Abstract
Polysaccharides have emerged as promising biomaterials for 3D bioprinting due to their inherent biocompatibility, biodegradability, and structural diversity. However, their limited mechanical strength, insufficient bioactivity, and suboptimal printability hinder their direct application in fabricating complex tissue constructs. This review systematically summarizes universal modification [...] Read more.
Polysaccharides have emerged as promising biomaterials for 3D bioprinting due to their inherent biocompatibility, biodegradability, and structural diversity. However, their limited mechanical strength, insufficient bioactivity, and suboptimal printability hinder their direct application in fabricating complex tissue constructs. This review systematically summarizes universal modification strategies to address these challenges by tailoring polysaccharides’ physicochemical and biological properties. We first analyse the fundamental requirements of bioprinting materials, emphasising on the critical role of shear-thinning behaviours, post-printing structural fidelity, and cell-instructive functions. Subsequently, we highlight the advantages and limitations of representative polysaccharides, including chitosan, alginate, and hyaluronic acid. Chemical functionalisation, physical reinforcement, and biological hybridisation are proposed as versatile approaches to synergistically enhance printability, mechanical robustness, and bioactivity to tackle the limitations. Furthermore, dynamic crosslinking mechanisms enabling self-healing and stimuli-responsive behaviours are discussed as emerging solutions for constructing biomimetic architectures. Finally, we outline future directions in balancing material processability with cellular viability and scaling up modified polysaccharides for clinical translation. This review aims to provide a design blueprint for engineering polysaccharide-based bioinks toward next-generation regenerative medicine. Full article
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41 pages, 7520 KB  
Article
Modification Mechanism of Multipolymer Granulated Modifiers and Their Effect on the Physical, Rheological, and Viscoelastic Properties of Bitumen
by Yao Li, Ke Chao, Qikai Li, Kefeng Bi, Yuanyuan Li, Dongliang Kuang, Gangping Jiang and Haowen Ji
Materials 2025, 18(17), 4182; https://doi.org/10.3390/ma18174182 - 5 Sep 2025
Viewed by 386
Abstract
Polymer-modified bitumen is difficult to produce and often separates during storage and transport. In contrast, granular bitumen modifiers offer wide applicability, construction flexibility, and ease of transport and storage. This study involved preparing a multipolymer granulated bitumen modifier with a styrene–butadiene–styrene block copolymer, [...] Read more.
Polymer-modified bitumen is difficult to produce and often separates during storage and transport. In contrast, granular bitumen modifiers offer wide applicability, construction flexibility, and ease of transport and storage. This study involved preparing a multipolymer granulated bitumen modifier with a styrene–butadiene–styrene block copolymer, polyethylene, and aromatic oil. To elucidate the modification mechanism of a multipolymer granulated bitumen modifier on bitumen, the elemental composition of bitumen A and B, the micro-morphology of the modifiers, the changes in functional groups, and the distribution state of the polymers in the bitumen were investigated using an elemental analyzer, a scanning electron microscope, Fourier-transform infrared spectroscopy, and fluorescence microscopy. The effects of the multipolymer granulated bitumen modifier on the physical, rheological, and viscoelastic properties of two types of base bituminous binders were investigated at various dosages. The test results show that the ZH/C ratio of base bitumen A is smaller than that of base bitumen B and that the cross-linking effect with the polymer is optimal. Therefore, the direct-feed modified asphalt of A performs better than the direct-feed modified asphalt of B under the same multipolymer granulated bitumen modifier content. The loose, porous surface structure of styrene–butadiene–styrene block copolymer promotes the adsorption of light components in bitumen, and the microstructure of the multipolymer granulated bitumen modifier is highly coherent. When the multipolymer granulated bitumen modifier content is 20%, the physical, rheological, and viscoelastic properties of the direct-feed modified asphalt of A/direct-feed modified asphalt of B and the commodity styrene–butadiene–styrene block copolymer are essentially identical. While the multipolymer granulated bitumen modifier did not significantly improve the performance of bitumen A/B at contents greater than 20%, the mass loss rate of the direct-feed modified asphalt of A to aggregate stabilized, and the adhesion effect reached stability. Image processing determined the optimum mixing temperature and time for multipolymer granulated bitumen modifier and aggregate to be 185–195 °C and 80–100 s, respectively, at which point the dispersion homogeneity of the multipolymer granulated bitumen modifier in the mixture was at its best. The dynamic stability, fracture energy, freeze–thaw splitting strength ratio, and immersion residual stability of bitumen mixtures were similar to those of commodity styrene–butadiene–styrene block copolymers with a 20% multipolymer granulated bitumen modifier mixing amount, which was equivalent to the wet method. The styrene–butadiene–styrene block copolymer bitumen mixture reached the same technical level. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 16095 KB  
Article
Mechanistic Insights into the Non-Monotonic Flame Retardancy of CPVC/ABS Composite
by Long Zhang, Lewen Liu, Shengwen Zou, Peng Qin, Zhengzhu Zhu, Shaoyun Guo and Qining Ke
Polymers 2025, 17(17), 2415; https://doi.org/10.3390/polym17172415 - 5 Sep 2025
Viewed by 429
Abstract
The chlorinated polyvinyl chloride (CPVC)/acrylonitrile–butadiene–styrene (ABS) composite represents an important class of engineering thermoplastics, offering a strong balance of flame retardancy, chemical resistance, mechanical properties, processability, and cost efficiency. Despite its widespread application, the flame-retardant mechanism in the CPVC/ABS system remains poorly understood. [...] Read more.
The chlorinated polyvinyl chloride (CPVC)/acrylonitrile–butadiene–styrene (ABS) composite represents an important class of engineering thermoplastics, offering a strong balance of flame retardancy, chemical resistance, mechanical properties, processability, and cost efficiency. Despite its widespread application, the flame-retardant mechanism in the CPVC/ABS system remains poorly understood. This work systematically investigated the non-monotonic flame-retardant behavior of CPVC/ABS composites through comprehensive characterization. The combustion performance, as determined by limiting oxygen index (LOI), UL-94 vertical burning tests, and cone calorimeter tests (CCTs), showed an unexpected pattern of flame retardancy initially improving then decreasing with reduced ABS content, which contradicted conventional expectations. The optimal composition at a CPVC/ABS ratio of 2:3 demonstrated good performance, achieving a UL-94 5VA rating and 47.3% reduction in total heat release (THR) relative to CPVC. A more stable and compact structure was observed from the morphology analysis of the residual char, and the thermogravimetric analysis further revealed a synergistic effect in carbonization behavior. The above flame-retardant mechanism could be interpreted by the combined effects of accelerated char formation during the early decomposition stage and significantly enhanced char crosslinking degree. These findings provided fundamental insights for designing high-performance flame-retardant polymer composites and facilitating their industrial implementation. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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18 pages, 3048 KB  
Article
Comparison of Plasma Polymerized Thin Films Deposited from 2-Methyl-2-oxazoline and 2-Ethyl-2-oxazoline: II Analysis of Deposition Process
by Peter Papp, Věra Mazánková, Ladislav Moravský, Ján Blaško, Pavel Sťahel, Lubomír Prokeš, Radek Horňák, Marián Lehocký, Hana Pištěková and David Trunec
Int. J. Mol. Sci. 2025, 26(17), 8641; https://doi.org/10.3390/ijms26178641 - 5 Sep 2025
Viewed by 522
Abstract
Poly(2-oxazoline) coatings with antibiofouling properties and good biocompatibility can also be deposited by the plasma polymerization method using 2-methyl-2-oxazoline and 2-ethyl-2-oxazoline as monomers. Plasma polymers are formed of various monomer fragments and recombination products. Commonly, plasma polymers are highly crosslinked structures created by [...] Read more.
Poly(2-oxazoline) coatings with antibiofouling properties and good biocompatibility can also be deposited by the plasma polymerization method using 2-methyl-2-oxazoline and 2-ethyl-2-oxazoline as monomers. Plasma polymers are formed of various monomer fragments and recombination products. Commonly, plasma polymers are highly crosslinked structures created by many different fragments, preferably of no repeating unit. Thus, chemical analysis of plasma polymers is difficult. To obtain a better description of plasma polymerized poly(2-oxazoline) coatings, the analysis of their plasma deposition process was performed. The electron ionization of 2-methyl-2-oxazoline and 2-ethyl-2-oxazoline molecules was studied using the crossed electron–molecular beam technique with mass spectrometric detection of the produced ions. The chemical composition of gaseous compounds at plasma polymerization was determined by gas chromatography-mass spectrometry (GC-MS), ion mobility spectrometry (IMS) and optical emission spectroscopy (OES). Also, the chemical composition and antibacterial activity of the water leachates from previously deposited poly(2-oxazoline) films were tested using FTIR spectroscopy and the disk diffusion method, respectively. It was found that acetonitrile and propionitrile are the main neutral products created in the nitrogen discharge with 2-methyl-2-oxazoline and 2-ethyl-2-oxazoline monomers. The water leachates from deposited films do not exhibit any antibacterial activity. It was concluded that the antibacterial properties of POx films are due to their hydrophility. Full article
(This article belongs to the Special Issue Bioactive Materials with Antimicrobial Properties: 2nd Edition)
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18 pages, 5466 KB  
Article
Fabrication of Zein Nanoparticle-Functionalized Wheat Gluten Amyloid Fibril/Methyl Cellulose Hybrid Membranes with Efficient Performance for Water-in-Oil Emulsion Separation
by You-Ren Lai, Jun-Ying Lin, Jou-Ting Hsu, Ta-Hsien Lin, Su-Chun How and Steven S.-S. Wang
Polymers 2025, 17(17), 2409; https://doi.org/10.3390/polym17172409 - 4 Sep 2025
Viewed by 437
Abstract
Considering the high stability of water-in-oil (W/O) emulsions, contamination from emulsified pollutants poses a long-term risk to the environment. In this study, hybrid membranes composed of wheat gluten amyloid fibrils (WGAFs) and zein nanoparticles (ZNPs) were prepared and used as a separator to [...] Read more.
Considering the high stability of water-in-oil (W/O) emulsions, contamination from emulsified pollutants poses a long-term risk to the environment. In this study, hybrid membranes composed of wheat gluten amyloid fibrils (WGAFs) and zein nanoparticles (ZNPs) were prepared and used as a separator to remove emulsified W/O droplets from the oily phase. ZNPs and WGAFs were synthesized through antisolvent method and fibrillation process. Next, a ZNP-functionalized wheat gluten AF/methyl cellulose (ZNP-WGAF/MC) hybrid membrane was fabricated, and its properties were investigated via various analytical techniques. Lastly, the separation efficiency of the ZNP-WGAF/MC hybrid membrane for various W/O emulsions was assessed using microscopy and light scattering. The formation of ZNPs or WGAFs was first verified via spectroscopic and microscopic methods. Our results indicated that the ZNP-WGAF/MC hybrid membranes were synthesized via chemical crosslinking coupled with the casting method. Furthermore, the incorporation of either WGAFs or ZNPs was found to improve the thermal stability and surface hydrophobicity of membranes. Finally, the separation efficiency of the ZNP-WGAF/MC hybrid membranes for various W/O emulsions was determined to be ~87–99%. This research demonstrates the potential of harnessing three-dimensional membranes composed of plant protein-based fibrils and nanoparticles to separate emulsified W/O mixtures. Full article
(This article belongs to the Special Issue Functional Polymer Membranes for Advanced Separation Technologies)
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25 pages, 4126 KB  
Article
High-Mobility Group Box Protein 3 (HMGB3) Facilitates DNA Interstrand Crosslink Processing and Double-Strand Break Repair in Human Cells
by Jillian Dangerfield, Anirban Mukherjee, Wade Reh, Anna Battenhouse and Karen M. Vasquez
Genes 2025, 16(9), 1044; https://doi.org/10.3390/genes16091044 - 4 Sep 2025
Viewed by 392
Abstract
Background/Objectives: DNA-damaging agents can contribute to genetic instability, and such agents are often used in cancer chemotherapeutic regimens due to their cytotoxicity. Thus, understanding the mechanisms involved in DNA damage processing can not only enhance our knowledge of basic DNA repair mechanisms [...] Read more.
Background/Objectives: DNA-damaging agents can contribute to genetic instability, and such agents are often used in cancer chemotherapeutic regimens due to their cytotoxicity. Thus, understanding the mechanisms involved in DNA damage processing can not only enhance our knowledge of basic DNA repair mechanisms but may also be used to develop improved chemotherapeutic strategies to treat cancer. The high-mobility group box protein 1 (HMGB1) is a known nucleotide excision repair (NER) cofactor, and its family member HMGB3 has been implicated in chemoresistance in ovarian cancer. Here, we aim to understand the potential role(s) of HMGB3 in processing DNA damage. Methods: A potential role in NER was investigated using HMGB3 knockout human cell lines in response to UV damage. Subsequently, potential roles in DNA interstrand crosslink (ICL) and DNA double-strand break (DSB) repair were investigated using mutagenesis assays, metaphase spreads, foci formation, a variety of DNA repair assays, and TagSeq analyses in human cells. Results: Interestingly, unlike HMGB1, HMGB3 does not appear to play a role in NER. We found evidence to suggest that HMGB3 is involved in the processing of both DSBs and ICLs in human cells. Conclusions: These novel results elucidate a role for HMGB3 in DNA damage repair and, surprisingly, also indicate a distinct role of HMGB3 in DNA damage repair from that of HMGB1. These findings advance our understanding of the role of HMGB3 in chemotherapeutic drug resistance and as a target for new chemotherapeutic strategies in the treatment of cancer. Full article
(This article belongs to the Special Issue DNA Repair, Genomic Instability and Cancer)
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34 pages, 1211 KB  
Review
Biological Models for Evaluating Hydrogel-Based Formulations in Wound Healing
by Ioana Baldea, Ioana Georgeta Grosu, Sahar Ghafury, Cristian Golat, Doriane Doubali, Ana-Maria Vestemean, Aris Nicolas Cedorge, Ilinca Florian, Michael Yiannoulatos, Muhammad Mudassir Wajahat, Lorenzo Raoul Silli, Thesseus Stavrou and Daniela Rodica Mitrea
Gels 2025, 11(9), 705; https://doi.org/10.3390/gels11090705 - 3 Sep 2025
Viewed by 490
Abstract
Skin, the largest organ of the human body, serves as a critical physico-chemical barrier against environmental insults and plays essential roles in hydration, thermoregulation, immune defense, and metabolic functions. Wound healing is a complex, multistage biological process involving hemostasis, inflammation, proliferation, and remodeling. [...] Read more.
Skin, the largest organ of the human body, serves as a critical physico-chemical barrier against environmental insults and plays essential roles in hydration, thermoregulation, immune defense, and metabolic functions. Wound healing is a complex, multistage biological process involving hemostasis, inflammation, proliferation, and remodeling. Hydrogels have emerged as a promising class of wound dressings due to their high moisture retention, biocompatibility, and ability to mimic the extracellular matrix, thereby supporting accelerated healing and controlled drug delivery. This review provides a comprehensive overview of current hydrogel types—classified by origin, crosslinking mechanisms, and responsiveness to stimuli—and evaluates their use in experimental research on in vitro, ex vivo, and in vivo wound healing models. Furthermore, clinical applications of hydrogels in wound therapy are discussed. Advances in semisynthetic and stimuli-responsive hydrogels, along with improved testing models, offer enhanced therapeutic potential and underscore the need for continued innovation to optimize wound care outcomes and alleviate healthcare burdens. Full article
(This article belongs to the Special Issue Novel Functional Gels for Biomedical Applications (2nd Edition))
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15 pages, 6693 KB  
Article
Double-Network Hydrogels via Hybrid Strategies: Potential in Large-Scale Manufacturing for Colorimetric Indicator
by Ningli An, Jiwen Liu, Wentao Zhou, Qing He, Jianan Li and Yali Xiong
Gels 2025, 11(9), 697; https://doi.org/10.3390/gels11090697 - 2 Sep 2025
Viewed by 261
Abstract
Biological hydrogels are widely available in terms of raw material sources and can be processed and molded using relatively simple techniques. Hydrogels can offer abundant three-dimensional, water-containing channels that facilitate the reaction between gases and dye, making them the preferred choice for the [...] Read more.
Biological hydrogels are widely available in terms of raw material sources and can be processed and molded using relatively simple techniques. Hydrogels can offer abundant three-dimensional, water-containing channels that facilitate the reaction between gases and dye, making them the preferred choice for the solid support layer in colorimetric indicators. However, biomass hydrogels exhibit inferior mechanical properties, making them unsuitable for large-scale manufacturing processes. In this study, four dual-network composite hydrogels Agar/Gelatin, Sodium Alginate/Agar, Sodium Alginate/Poly (vinyl alcohol), Sodium Alginate/Gelatin (AG/Gel, SA/AG, SA/PVA and SA/Gel) prepared through hybrid strategies. Furthermore, the influence of the dual-network structure on the mechanical properties and ammonia response was systematically investigated, using microscopy and Fourier transform infrared spectroscopy (FTIR) characterization method. The experimental results demonstrate that the incorporation of SA into original hydrogel matrices can significantly enhance both the mechanical and ammonia response performance due to the secondary topological network structure. The interpenetrating double network structure was effectively regulated through the calcium ion cross-linking process. The color difference threshold of SA/PVA’s response to ammonia gas is 10, it holds promise for rapid detection applications. The SA/Gel composite hydrogel exhibits excellent mechanical robustness and toughness. The tensile strength of the SA/Gel sample is 11 times that of a single gel, and the toughness is 80 times greater, suggesting its suitability for large-scale manufacturing of colorimetric indicator. Full article
(This article belongs to the Section Gel Processing and Engineering)
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23 pages, 4483 KB  
Article
The Impact of GAGs, Cross-Link Maturity and Telopeptides on the Formation of a Porcine Collagen-Based Hydrogel
by Monika Šupová, Šárka Rýglová, Tomáš Suchý, Margit Žaloudková and Martin Braun
Gels 2025, 11(9), 695; https://doi.org/10.3390/gels11090695 - 1 Sep 2025
Viewed by 266
Abstract
Collagen hydrogels serve as biomimetic scaffolds that closely resemble the natural extracellular matrix, thus providing an ideal 3D biocompatible environment for cells. However, based on our previous experience, not all collagen isolates are capable of gelling, which appears to depend on the type, [...] Read more.
Collagen hydrogels serve as biomimetic scaffolds that closely resemble the natural extracellular matrix, thus providing an ideal 3D biocompatible environment for cells. However, based on our previous experience, not all collagen isolates are capable of gelling, which appears to depend on the type, origin, species, age and sex of the source animal and the collagen isolation method applied. We therefore decided to evaluate porcine collagen-rich materials isolated from two different porcine genotypes applying two different specific isolation methods, and to analyse other main components, i.e., lipids and glycosaminoglycans, as well as amino acid composition and structural and morphological properties. While all the collagen isolates obtained were subjected to the gelling process, only one of them successfully gelled. In addition, the gelling ability of this isolate was confirmed repeatedly on collagens that were isolated from other pigs of the same porcine genotype. The results revealed that the gelling process proceeds via cooperation between the composition and the structure of the collagen isolate. With respect to the composition, one of the most important factors in terms of the success of the gelation process of collagen isolates concerns elevated glycosaminoglycan contents. The structural factors that characterise collagen isolates, i.e., cross-links (immature and mature) and their mutual ratio, as well as the presence of telopeptides, strongly impact the progress of the gelling process and the resulting character of the hydrogel structure. All these factors are influenced by the isolation procedure. Full article
(This article belongs to the Special Issue Advances in Hydrogels for Regenerative Medicine)
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27 pages, 655 KB  
Review
Designing Emulsion Gels for 3D Food Printing: Structure, Stability, and Functional Applications
by Bruna Silva de Farias, Lisiane Baldez da Cunha, Anelise Christ Ribeiro, Débora Pez Jaeschke, Janaína Oliveira Gonçalves, Sibele Santos Fernandes, Tito Roberto Sant’Anna Cadaval and Luiz Antonio de Almeida Pinto
Surfaces 2025, 8(3), 64; https://doi.org/10.3390/surfaces8030064 - 1 Sep 2025
Viewed by 477
Abstract
The integration of emulsion gels in 3D food printing has emerged as a promising strategy to enhance both the structural fidelity and functional performance of printed foods. Emulsion gels, composed of proteins, polysaccharides, lipids, and their complexes, can provide tunable rheological and mechanical [...] Read more.
The integration of emulsion gels in 3D food printing has emerged as a promising strategy to enhance both the structural fidelity and functional performance of printed foods. Emulsion gels, composed of proteins, polysaccharides, lipids, and their complexes, can provide tunable rheological and mechanical properties suitable for extrusion and shape retention. This review explores the formulation strategies, including phase behavior (O/W, W/O, and double emulsions); stabilization methods; and post-printing treatments, such as enzymatic, ionic, and thermal crosslinking. Advanced techniques, including ultrasound and high-pressure homogenization, are highlighted for improving gel network formation and retention of active compounds. Functional applications are addressed, with a focus on meat analogs, bioactive delivery systems, and personalized nutrition. Furthermore, the role of the oil content, interfacial engineering, and protein–polysaccharide interactions in improving print precision and post-processing performance is emphasized. Despite notable advances, challenges remain in scalability, regulatory compliance, and optimization of print parameters. The integration of artificial intelligence can also provide promising advances for smart design, predictive modeling, and automation of the 3D food printing workflow. Full article
(This article belongs to the Collection Featured Articles for Surfaces)
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23 pages, 3584 KB  
Article
Multi-Functional Hybrid Terpolymer Thermosets Based on Thiols Bio-Based Epoxy and Benzoxazine Monomers
by Madalina Ioana Necolau, Elena Iuliana Biru, Elena Olaret and Horia Iovu
Polymers 2025, 17(17), 2389; https://doi.org/10.3390/polym17172389 - 1 Sep 2025
Viewed by 646
Abstract
Hybrid thermosetting terpolymers based on epoxidized linseed oil (ELO), eugenol-based benzoxazine monomer (EPB), and thiols (2SH and 3SH) were synthesized and studied by focusing on the effects of the thiol-bearing functionality over the final performances. The curing dynamics were monitored by differential scanning [...] Read more.
Hybrid thermosetting terpolymers based on epoxidized linseed oil (ELO), eugenol-based benzoxazine monomer (EPB), and thiols (2SH and 3SH) were synthesized and studied by focusing on the effects of the thiol-bearing functionality over the final performances. The curing dynamics were monitored by differential scanning calorimetry (DSC) and Fourier transform infrared spectrometry (FTIR). FTIR results showed that the curing process takes place in multiple steps and depends on the concentration of thiol used as a crosslinker. At the same time, the complexity of the reactions that take place within each system was highlighted by the curing profiles from DSC. Dynamic mechanical analysis (DMA) and nanoindentation data revealed that the mechanical features of the terpolymers can be modulated to achieve high stiffness, as in the case where 2SH and 3SH thiols were used in 0.25 wt.% or increased flexibility where 1% thiol concentrations were employed. Higher crosslinking density for hybrid terpolymers in comparison with the epoxy/benzoxazine sample indicated a good compatibility between the monomers and the crosslinking agents and the formation of additional chemical bonds within the networks. The ternary samples demonstrated good thermal stability (up to 300 °C) and high residual mass (>25%), which make them suitable candidates as flame-resistant coatings. Full article
(This article belongs to the Collection Design and Synthesis of Polymers)
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17 pages, 5464 KB  
Article
On the Evaluation of Flow Properties Characterizing Blown Film Extrusion of Polyolefin Alternatives
by Petr Filip, Berenika Hausnerova, Dagmar Endlerova, Bernhard Möginger and Juliana Azevedo
Polymers 2025, 17(17), 2353; https://doi.org/10.3390/polym17172353 - 29 Aug 2025
Viewed by 464
Abstract
The lower melt strength of biodegradable materials in comparison to low density polyethylenes raises serious issues regarding their processability via blown film molding. Thus, reliable rheological characterization is a viable option for assessing their efficient flow performance. The blends of poly (lactic acid) [...] Read more.
The lower melt strength of biodegradable materials in comparison to low density polyethylenes raises serious issues regarding their processability via blown film molding. Thus, reliable rheological characterization is a viable option for assessing their efficient flow performance. The blends of poly (lactic acid) (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) modified with four chain-extending cross-linkers (CECLs) undergo shearing during extrusion and are subjected to extensional deformation during the subsequent film blowing. The shear viscosity data obtained with a capillary rheometer corresponded well to the molecular weights obtained by gel permeation chromatography, while an evaluation of elongational viscosity using a Sentmanat Extensional Rheometer failed due to sample sagging during the process of temperature setting and an unacceptable deviation from the theoretically supposed exponential decrease of sample cross-sections. Therefore, the response of the PBAT/PLA blends to elongation was determined via changes in the duration of time intervals corresponding to the rupture of elongated samples. An increased consistency of the PBAT/PLA blends with CECL, as previously indicated by dynamic mechanical analysis, differential scanning calorimetry, and scanning electron microscopy, was evaluated in this way. Full article
(This article belongs to the Section Polymer Membranes and Films)
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16 pages, 5322 KB  
Article
One-Pot Synthesis of Silicone–Urethane Hybrid Foam and Comparison of Flame Retardant, Rheological, and Mechanical Properties with Polyurethane Foam
by Sosan Hwang, Hyeon Woo Jeong, Asell Kim, Tae Soon Kwan, Sun Kyoung Jeoung, Sung-Hyeon Baeck, Sang Eun Shim and Yingjie Qian
Polymers 2025, 17(17), 2352; https://doi.org/10.3390/polym17172352 - 29 Aug 2025
Viewed by 514
Abstract
This study presents the design and fabrication of silicone–urethane hybrid foam (SUF) to improve fire safety in transportation seating. Tin(II) 2-ethylhexanoate (Sn(OCT)2) was used to catalyze reactions between bifunctional isocyanates, polyols, and vinyl-terminated PDMS, enabling simultaneous curing and foaming. Sn(OCT)2 [...] Read more.
This study presents the design and fabrication of silicone–urethane hybrid foam (SUF) to improve fire safety in transportation seating. Tin(II) 2-ethylhexanoate (Sn(OCT)2) was used to catalyze reactions between bifunctional isocyanates, polyols, and vinyl-terminated PDMS, enabling simultaneous curing and foaming. Sn(OCT)2 effectively facilitated both the foaming and gelation processes of silicone and urethane chemistries. The resulting SUF demonstrated a 44.55% reduction in peak heat release rate (PHRR) compared to UF, due to the PDMS network’s synergistic flame-retardant and barrier effects. Additionally, the crosslinked PDMS structure maintained strong mechanical integrity. This study offers a simple and effective approach for producing SUF with enhanced fire safety. Full article
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