Search Results (549)

Copper flotation tailings are produced in large quantities during ore beneficiation and smelting, yet remain underutilized and can act as persistent sources of potentially toxic elements. Here, we combined XRD-based mineralogical characterization, ICP-OES quantification, Tessier sequential extraction, and pH-dependent batch leaching to elucidate metal occurrence, mobility, and associated ecological risk in tailings from Tongling, Anhui Province. This study systematically analyzed the mineral composition, potentially toxic elements content, chemical fractions, leaching behavior, and ecological risks of copper flotation tailings from the Shuimuchong tailings reservoir in Tongling, Anhui Province. XRD and XRF analyses revealed that calcite, quartz, and garnet were dominant mineral phases in the tailings. Elevated levels of Cu, Cd, Pb, Zn, and As were detected, some of which surpassed both local background concentrations and national soil quality standards. Most potentially toxic elements primarily existed in the residual fraction, indicating low mobility. Leaching experiments revealed that Zn, Cu, and As showed enhanced release under acidic conditions, making them priority risk elements during tailings acidification. Pollution index and ecological risk assessments indicated that the tailings were heavily contaminated, with Cu and Cd as the main risk contributors. The Risk Assessment Code (RAC) evaluation showed that Cd had the highest bioavailability and ecological risk. By clarifying the behavior of pollutants, this study contributes to the effective regulation of environmental hazards and the sustainable use of tailing materials. Full article

This study presents a combined process of sulfide precipitation followed by hydrogen peroxide leaching for rhenium recovery from copper smelting waste acid under ambient temperature and pressure. The process first removed copper through selective sulfide precipitation, then achieved co-precipitation of rhenium and arsenic to obtain a rhenium-rich precipitate. Subsequently, exploration of rhenium-containing precipitate leaching using H₂O₂ solution was conducted under isothermal conditions at 20 °C. The effects of H₂O₂ concentration, liquid-to-solid ratio, acidity, and leaching time rhenium extraction efficiency were examined systematically. The optimal leaching conditions were determined as: H₂O₂ concentration of 150 g/L, liquid-to-solid ratio of 5:1 mL/g, stirring speed of 350 r/min, and leaching time of 30 min. Under these conditions, the leaching conversions of rhenium and arsenic reached 96.0% and 93.8%, respectively. Through characterization of precipitate and leaching residue using ICP, SEM-EDS, XRD, and XPS analyses, the process and related reactions were elucidated. Results demonstrated that low-valence rhenium oxides and sulfides serve as the main reactive species during H₂O₂ leaching, whereas organic sulfur, high-valence oxides, and copper sulfide remained stable and resistant to leaching. Selective precipitation of copper effectively eliminated insoluble metal sulfides from rhenium-containing precipitates, thereby enabling efficient separation of rhenium under mild conditions. Full article

This study employed a metakaolin-based geopolymer (GP) to solidify potassium copper hexacyanoferrate after its saturation with adsorbed Cs⁺. The experiment was designed using response surface methodology (RSM) in the Design–Expert 13 software, targeting the compressive strength and cumulative leaching fraction of the solidified form. A regression model was developed to achieve the multi-objective optimization of the comprehensive performance of the GP solidified product. Regression analysis identified the optimal mix proportion as Na₂O/Al₂O₃ = 0.84, SiO₂/Al₂O₃ = 2.8, and H₂O/Na₂O = 10.23. Under these conditions, the experimentally measured compressive strength was 23.41 MPa. The 42-day cumulative leaching fractions at 25 °C and 40 °C were 7.906 × 10⁻⁴ cm and 1.5923 × 10⁻³ cm, respectively, both significantly below the national standard threshold (Standard Code GB7023-2011) of 2.6 × 10⁻¹ cm. The percentage error remained within 10%, indicating strong agreement with predicted values. These results suggest that metakaolin-based GP exhibits promising potential for the immobilization of radionuclides. Full article

Lead cake forms from dust as a result of the gas cleaning process during copper smelting. The objective of this study was to develop equipment and technology for a continuous hydrometallurgical method for extracting osmium from the lead cake. In this method, leaching is carried out using an aqueous solution of hydrogen peroxide and sulfuric acid. During the leaching, rhenium is converted into an acidic solution from which rhenium can be easily extracted into a marketable product. Osmium is predominantly converted into a solution, the processing of which, including the extraction of osmium into a marketable product, will be published later. A unit for leaching osmium–rhenium-containing cake with continuous loading for leaching, continuous feeding of leaching solutions, and continuous discharge of the leaching slurry was created. Using the simplex experimental design method, the dependence of osmium recovery on the consumption rates of hydrogen peroxide and sulfuric acid and the leaching duration was studied. Near-optimal leaching conditions were as follows: 68–70 mL of 30% hydrogen peroxide and 7 mL of concentrated sulfuric acid per 100 g of cake, 55 min of leaching, and a specific column throughput of 100 g of cake per 55 min. Nine experiments achieved 96.5% osmium recovery. Full article

The aim of this study was to investigate the potential for co-bioleaching of ground printed circuit boards (PCBs) and flotation tailings using a single-stage biohydrometallurgical process. The ground PCB sample was a finely divided waste product from industrial shredding, which was collected using an air filtration system. The flotation tailings sample was mainly composed of pyrite (49%), quartz (29%), gypsum (8%), feldspar (8%), and chlorite (6%). The experiment was carried out in laboratory-scale reactors at 35 °C with constant aeration and a flotation tailings pulp density of 5% (solid-to-liquid ratio). In a control reactor, only flotation tailings were leached. In an experimental reactor, both flotation tailings and ground PCBs were leached simultaneously. The experiment was conducted in two stages. In the first stage, the experiment was carried out in a batch mode. The second stage involved two reactors operating continuously in cascade. During the experiment, we monitored the dynamics of several key parameters as a function of PCB concentration, including pH, redox potential, the concentrations of Fe³⁺ and Fe²⁺ ions, and the number of microbial cells. The 16S rRNA gene analysis revealed that the presence of PCBs had a significant effect on the composition of the microbial community. The concentration of PCB was gradually increased in order to examine the limits of the process and optimize potential economic benefits. The increase was done in 3 stages: 5 g/L in the first stage, from 5 to 12 g/L in the second stage, and up to 35.5 g/L in the third stage. However, this increase had a negative effect on the pyrite oxidation rate and the effectiveness of PCB bioleaching in continuous mode. The bioleaching efficiency of copper from printed circuit boards (PCBs) was above 70% in batch mode and above 80% in continuous mode at PCB concentrations up to 12 g per liter. Copper recovery decreased to around 53.1–61.6% as the PCB concentration continued to increase. The nickel leaching efficiency in batch mode was 46.3 ± 4.8%. In continuous mode, the nickel recovery decreased as the PCB concentration increased, reaching 48.53% in the first stage, then declining to 37.62% in the second stage and finally dropping to 27.06% in the third stage, depending on the higher concentration of PCB. Full article

In situ stope leaching is an economically and environmentally friendly metal recovery method suitable for low-grade copper ores, with the internal temperature of the deposit typically ranging from 30 to 45 °C. The fragmented ore with a specific particle size distribution formed after blasting constitutes a complex pore structure, which provides channels for acid solution infiltration and chemical reactions, directly affecting leaching efficiency. To reveal the spatiotemporal heterogeneity of pore structure evolution during leaching at the microscopic level and its fundamental impact on macroscopic permeability and leaching rate, leaching experiments were conducted using acid leaching methods based on ore particle models with different size distributions. Computed Tomography (CT) scanning technology and Avizo 2023 software were employed to scan and reconstruct three-dimensional physical models, enabling quantitative calculation and analysis of the evolutionary patterns of pore structure parameters. These results were then correlated with the measured leaching rate evolution. The findings indicate that both the connectivity and overall volumetric porosity of the stope models for Sample 1 (2–20 mm, uniformly graded) and Sample 2 (0–20 mm, high fine particle content) continuously decreased during leaching, with a more pronounced decline in the lower regions, particularly for Sample 2. The pore-throat sizes of both models increased with leaching time, and after 45 days of leaching, the average pore radius of the two granular ore samples increased by 16.75% and 9.21%, respectively. The leaching rate showed a high correlation with the effective reaction area (R² = 0.93). During the 0–15-day period, a sharp decline in the effective reaction area led to a rapid decrease in leaching efficiency. Sample 1 exhibited a longer effective leaching duration, achieving a leaching rate of 61%, significantly higher than that of Sample 2. Full article

This study addresses the dual challenges of low copper recovery and persistent arsenic pollution in the bioleaching of low-grade, high-arsenic copper ores containing enargite (Cu₃AsS₄). Through integrated electrochemical, chemical, and biological investigations, a selective and environmentally sustainable two-stage hybrid leaching process was developed. Electrochemical analysis identified a critical oxidation threshold of ~750 mV governing enargite dissolution. Chemical leaching and X-ray Photoelectron Spectroscopy (XPS) analysis revealed a temperature-dependent sulfur transformation pathway, enabling a staged thermal strategy: flotation below 40 °C to maximize hydrophobic elemental sulfur (S⁰) formation, and bioleaching at 40–55 °C to promote complete sulfur oxidation to sulfate. Optimization produced a two-stage process comprising 10-day chemical pre-leaching with FeSO₄ (10.0 g/L Fe²⁺) followed by bioleaching, achieving 78.3% copper extraction while suppressing arsenic dissolution to approximately 10%. The use of FeSO₄ instead of Fe₂(SO₄)₃ reduces reagent costs by ~70%, saving an estimated CNY 47,250 daily at 1000 t/d scale. Leaching toxicity tests confirm residue As < 0.10 mg/L, meeting non-hazardous waste standards (GB5085.3-2007). This work provides the first integrated demonstration of electrochemical threshold control combined with temperature-dependent sulfur speciation for selective copper extraction from arsenic-bearing enargite ores, offering a scalable, reagent-economical, and environmentally sustainable metallurgical route. Full article

Thiosulfate leaching is considered a promising alternative to cyanidation for gold extraction because it can be achieved at a low cost. However, existing leaching systems struggle to balance leaching efficiency with thiosulfate consumption. Herein, a novel synergistic Cu-CH₃NH₂-NH₃ leaching system was proposed, balancing thiosulfate consumption and gold leaching efficiency through a mixed-ligand strategy. Thermodynamic analysis revealed that the steric hindrance and electron-donating effects of methylamine effectively block the oxidative decomposition pathway of thiosulfate by Cu(II), significantly reducing thiosulfate consumption. However, this also reduced the dissolution rate of gold. By introducing ammonia to adjust the Cu(II) coordination environment, the system achieved a gold leaching rate of 88.6% with a thiosulfate consumption of 14.2 kg/t-ore, significantly outperforming the traditional Cu-NH₃ system. In this system, the gold leaching process mainly is catalyzed by the mixed-ligand complex Cu(NH₃)_x(CH₃NH₂)_4−x²⁺. Within the coordination sphere, the methyl group of CH₃NH₂ inhibits the axial attack of S₂O₃²⁻ on Cu(II) via electron-donating and steric hindrance effects, thereby blocking the redox pathway of S₂O₃²⁻; simultaneously, NH₃ provides active sites to promote the gold oxidation. This study provides a vital theoretical basis and technical support for developing green, low-cost, and high-efficiency gold leaching processes. Full article

Heap leaching is an economically favourable hydrometallurgical technique extensively employed in the mining industry for extracting valuable metals such as copper from low-grade ore deposits. This method renders a cost-effective solution for processing ore that would otherwise be considered uneconomical for conventional extraction techniques. This study investigates the efficiency of copper recovery from different particle size fractions of low-grade oxide ores that have undergone a crushing stage. Hydrochloric acid was used as a lixiviant in column heap leaching experiments to study the effect of particle size on copper extraction recovery. The experiments were conducted using column leach setups with dimensions of 150 mm in diameter and 2 m in height. Crushed ore samples, ranging in particle size from 25 mm down to 1.8 mm, were divided into 5 kg aliquots and loaded into the columns, with a total mass of approximately 40 kg per test. Leaching was performed over a period of 16 days using an acid concentration of 200 g/L. The results demonstrated promising copper recoveries. One sample achieved a copper extraction rate of 75% within 16 days, with maximum acid consumption reaching 23 kg/ton over 15 days. Another sample yielded a comparable copper recovery of 74% under the same timeframe but required a higher acid consumption rate of 30 kg/ton. Moreover, the consistent linear increase in copper recovery throughout the leaching period suggests minimal interference from pregnant solution robbing impurities in the ore that consumes the lixiviant. Full article

Irrigation with pig slurry has been employed to discharge large volumes of slurry and to recover resources. However, using swine wastewater for agricultural irrigation may cause the accumulation of heavy metals in soil and their potential leaching to groundwater. Wastewater treatment plants (WWTPs) are crucial to mitigate heavy metal contents in swine wastewater through physical, chemical, and biological processes. This study tracked the fate of eight heavy metals in industrial swine farms: arsenic (As), cadmium (Cd), copper (Cu), chromium (Cr), lead (Pb), mercury (Hg), nickel (Ni), and zinc (Zn). Zn reported the highest removal (82 to 99%) in all WWTPs and Cu the lowest (−5 to 97%). Cu (0.59–1.64 mg L⁻¹) and Zn (0.35–1.14 mg L⁻¹) were the metals reported in all samples for the target treatment stages (influent, after biodigester, and effluent). Comparing the heavy metal concentration in the effluents, Cu and Zn reached the highest concentrations in all WWTPs. As, Cd, and Pb reported values under the practical quantification limit. In groundwater, Cr reported the highest average concentration in farm GP19 for upstream (0.006 mg L⁻¹) and for downstream (0.032 mg L⁻¹) in GP1. In irrigated soil the Cu and Zn reported the highest concentrations in all farms, showing an enrichment compared to natural soil, indicating that wastewater is the main source of these metals in soil in the farm areas. Although all metals met the Mexican and international regulations, total suspended solids (TSSs) and chemical oxygen demand (COD) for effluent were above the reference limits (TSS ≤ 24 mg L⁻¹ and COD ≤ 72 mg L⁻¹) more than ten and four times, respectively, for all WWTPs evaluated. These two parameters were positively related and significantly correlated (p < 0.05) with the presence of metals in the different water fractions, implying possible transport of metals in solids. Cd, Pb, and As, were never reported in treated wastewater and groundwater, but Cr and Hg were. This may be related to external activities such as agriculture for Cr. The enrichment of metals in irrigated soils can be related to the metal presence in groundwater due to leaching because of the karstic soil in the area. Full article

This review work highlights the eco-friendly synthesis and application of biomass-derived silica gel (SG)-supported metallic nanoparticles (MNPs), primarily focusing on their potential for sustainable drinking water disinfection and utilizing abundant biomass waste, such as agricultural residues, to extract silica through processes like pyrolysis, chemical treatment, or hydrothermal methods, creating a versatile support with high surface area, porosity, and biocompatibility. MNPs, notably silver, copper, zinc, etc., are immobilized onto these silica frameworks via green synthesis techniques, including plant extract-mediated methods, chemical reduction, and sol–gel processes, resulting in nanocomposites with controlled size, distribution, and enhanced stability. These MNPs are known for their potent antimicrobial activity, capable of inactivating a broad spectrum of pathogens like Staphylococcus aureus and Escherichia coli. Silica gel supports mitigating issues such as nanoparticle aggregation and leaching, thus improving reusability and environmental safety. The synthesis parameters of nanoparticle size, concentration, surface chemistry, and contact time directly influence disinfection efficacy, while biomass-based supports offer advantages including cost-effectiveness, environmentally benign production, and minimal pollution. Incorporating biomass-derived silica gel-supported AgNPs into water treatment systems presents a promising, sustainable alternative to conventional chemical methods like chlorination and ultraviolet (UV) irradiation, which can generate hazardous byproducts. These nanocomposites demonstrate significant potential in resource-limited settings due to their high surface area, porosity, and reusability, although concerns such as nanoparticle leaching, toxicity, scalability, and environmental impact warrant further investigation. Overall, biomass-supported MNPs represent an innovative frontier in water purification technology, aligning with principles of green chemistry and sustainability. Emphasizing the importance of optimizing synthesis protocols and assessing long-term safety, this review underscores their capacity to advance eco-friendly water disinfection strategies that can improve public health and promote sustainable water management practices worldwide. Full article

One of the many applications of metal–organic frameworks (MOFs) is their use as adsorbents for removing emerging contaminants, such as ciprofloxacin (CIP), a fluoroquinolone-class antibiotic, from aqueous environments. We selected the copper-based MOF HKUST-1 and coupled it with TiO₂, then immobilized the composite on glass beads (TiO₂/HKUST-1@GB) to produce a reusable photocatalyst. The immobilization of the composite on glass beads improved the structural strength as well as the reusability of the photocatalyst. Together, these properties pave the way for scale-up for commercial applications in continuous-flow water treatment systems. Herein, we used XRD, FTIR, and SEM to characterize the immobilized catalyst and assess its structural, morphological, and optical properties. Photocatalytic experiments showed 98% degradation in 45 min under UV irradiation at pH 6 and a CIP concentration of 200 μgL⁻¹. The TiO₂/HKUST-1@GB composite showed higher degradation compared to pristine TiO₂ and HKUST-1 due to enhanced charge–carrier separation and synergistic interfacial effects. The reusability of the composite over five cycles was observed, with high stability and negligible Cu and Ti leaching, indicating promising environmental performance. Thus, TiO₂/HKUST-1@GB provides an efficient and sustainable approach for removing ciprofloxacin from aqueous solutions. The degradation performance, reusability, and ability to work simultaneously in adsorption and photocatalytic processes make TiO₂/HKUST-1@GB a promising candidate for the advanced treatment of aqueous-phase antimicrobial compounds such as ciprofloxacin. Full article

Copper smelting slags represent a growing environmental and metallurgical challenge due to their large volumes and their content of unrecovered critical metals such as copper. Although conventional treatment relies mainly on acidic leaching, more sustainable hydrometallurgical routes are required to valorise these residues. In this study, an alternative copper extraction process is proposed based on alkaline glycine complexation and the use of ferromanganese crusts as an unconventional oxidising agent. Leaching tests were performed using two slags (A and B) at ambient conditions. Copper recoveries up to 59.7% (slag A) and 25.7% (slag B) were achieved at 1 M glycine without external oxidants. The addition of ferromanganese crusts (1:1 and 2:1) resulted in marginal increases (up to 61.1% and 29.1%, respectively), attributed to the limited oxidative performance of MnO₂ at near-neutral pH. The results demonstrate that glycine is a viable lixiviant for copper recovery from slags at room temperature and highlights, for the first time, the use of naturally occurring Fe–Mn crusts as oxidants in alkaline leaching systems. This work contributes to the development of more sustainable valorisation strategies for metallurgical slags and offers a basis for future optimisation of alkaline complexation routes. Full article

We have investigated the major- and trace-element composition of hydrothermal pyrite, magnetite, and Ti-magnetite, and of the principal Cu-minerals chalcopyrite and chalcocite, to constrain ore-forming processes in the northeastern Saveh district (central Urumieh–Dokhtar magmatic arc, Iran). Our data provide new constraints on the magmatic–hydrothermal evolution and subsequent hydrothermal–supergene modification of the ore system. Ti-magnetites hosted in monzodioritic intrusions are enriched in Ti–V–Al, plot below the magnetite–ulvöspinel join and record high crystallization temperatures (<500 °C) under relatively low oxygen fugacity. By contrast, magnetite from silica-rich hydrothermal veins is Fe-rich with very low TiO₂; it formed at intermediate temperatures (~200–300 °C) under higher fO₂ and is markedly depleted in Ti and V compared with the intrusive oxides. Textures and oxide systematics (Al + Mn vs. Ti + V; V/Ti–Fe) document repeated hydrothermal pulses, Fe²⁺ leaching and element redistribution during cooling and fluid–rock interaction. Geochemical trends indicate progressive evolution from a magmatic fluid to later meteoric water overprint, with increasing As contents reflecting cooling and mixing with meteoric waters. Vertical elemental zoning suggests that most samples represent mid- to deep-level sections of the epithermal system. Elevated Cu contents (up to 0.95 wt.%) highlight pyrite as a significant Cu host. Co/Ni ratios between 1 and 10 further corroborate a magmatic–hydrothermal origin. Chalcopyrite is the principal economic Cu carrier at Northeast Saveh. Replacement follows a temperature- and fluid-controlled pathway (chalcopyrite → covellite → chalcocite). At lower temperatures (<~200 °C) replacement proceeds more slowly, producing chalcocite/digenite under prolonged reaction conditions. Chalcocite commonly occurs as thin replacement rims and fracture fills that concentrate remobilized copper. Collectively, the investigated oxide and sulfide proxies provide robust discriminants for separating magmatic versus hydrothermal domains and for vectoring toward higher-temperature feeders and zones of remobilized copper. Full article

Chalcopyrite leaching in sulfuric acid with chloride-based oxidizing agents (NaCl, NaClO, NaClO₃) was investigated to optimize copper recovery. The influence of sulfuric acid concentration, chloride concentration, and temperature on copper dissolution was systematically evaluated through experimental tests. A Gaussian Process Regression (GPR) model was developed to predict copper recovery, integrating experimental data with Partial Rank Correlation Coefficient (PRCC) analysis to assess the impact of key variables. The results showed that NaClO and NaClO₃ significantly improved copper recovery, with NaClO₃ achieving nearly 100% copper recovery in under 30 min at higher temperatures. Maximum recovery of 45.5% was achieved with NaCl at 1 M concentration, 3 M H₂SO₄, and 80 °C. The GPR model demonstrated superior predictive accuracy, achieving RMSE = 4.0028 and R² = 0.99, outperforming Support Vector Machine Regression (SVMR) and Ensemble Regression (ER) models. The GPR model accurately predicted recovery under conditions not tested experimentally, providing a robust tool for process optimization. The results confirm the effectiveness of chloride-based oxidizers in enhancing copper dissolution and demonstrate the practical application of GPR for optimizing leaching conditions, ensuring maximum copper recovery in hydrometallurgical processes. Full article