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Keywords = confining pressure effect

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19 pages, 1784 KB  
Article
Influence of Stress on Gas Sorption Behavior and Induced Swelling in Coal: Implications for Sustainable CO2 Geological Storage
by Zhiming Fang, Chenlong Yang and Shaicheng Shen
Sustainability 2025, 17(20), 8990; https://doi.org/10.3390/su17208990 - 10 Oct 2025
Abstract
The influence of stress on gas sorption behavior and sorption-induced swelling in coal is critical for the success of CO2-enhanced coalbed methane recovery (CO2-ECBM) and geological carbon sequestration—a key strategy for mitigating climate change and promoting clean energy transitions. [...] Read more.
The influence of stress on gas sorption behavior and sorption-induced swelling in coal is critical for the success of CO2-enhanced coalbed methane recovery (CO2-ECBM) and geological carbon sequestration—a key strategy for mitigating climate change and promoting clean energy transitions. However, this influence remains insufficiently understood, largely due to experimental limitations (e.g., overreliance on powdered coal samples) and conflicting theoretical frameworks in existing studies. To address this gap, this study systematically investigates the effects of two distinct stress constraints—constant confining pressure and constant volume—on CO2 adsorption capacity, adsorption kinetics, and associated swelling deformation of intact anthracite coal cores. An integrated experimental apparatus was custom-designed for this study, combining volumetric sorption measurement with high-resolution strain monitoring via the confining fluid displacement (CFD) method and the confining pressure response (CPR) method. This setup enables the quantification of CO2–coal interactions under precisely controlled stress environments. Key findings reveal that stress conditions exert a regulatory role in shaping CO2–coal behavior: constant confining pressure conditions enhance CO2 adsorption capacity and sustain adsorption kinetics by accommodating matrix swelling, thereby preserving pore accessibility for continuous gas uptake. In contrast, constant volume constraints lead to rapid internal stress buildup, which inhibits further gas adsorption and accelerates the attainment of kinetic saturation. Sorption-induced swelling exhibits clear dependence on both pressure and constraint conditions. Elevated CO2 pressure leads to increased strain, while constant confining pressure facilitates more gradual, sustained expansion. This is particularly evident at higher pressures, where adsorption-induced swelling prevails over mechanical constraints. These results help resolve key discrepancies in the existing literature by clarifying the dual role of stress in modulating both pore accessibility (for gas transport) and mechanical response (for matrix deformation). These insights provide essential guidance for optimizing CO2 injection strategies and improving the long-term performance and sustainability of CO2-ECBM and geological carbon storage projects, ultimately supporting global efforts in carbon emission reduction and sustainable energy resource utilization. Full article
(This article belongs to the Section Resources and Sustainable Utilization)
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18 pages, 5622 KB  
Article
Dynamic Behavior of Remolded Saline Soil Under Dual Symmetric Factors: Cyclic Loading and Freeze–Thaw Cycles
by Jing Liu, Qing Wang, Qingbo Yu, Laishi Li, Cencen Niu, Yu Zhang, Weitong Xia and Yuhao Shangguan
Symmetry 2025, 17(10), 1691; https://doi.org/10.3390/sym17101691 - 9 Oct 2025
Viewed by 148
Abstract
The growing urgency for transportation network development in seasonally frozen regions brings attention to two critical symmetrical factors: cyclic loading and freeze–thaw cycles. In saline soil areas, these symmetrical mechanical and environmental processes, along with varying salt content, significantly affect soil mechanical properties, [...] Read more.
The growing urgency for transportation network development in seasonally frozen regions brings attention to two critical symmetrical factors: cyclic loading and freeze–thaw cycles. In saline soil areas, these symmetrical mechanical and environmental processes, along with varying salt content, significantly affect soil mechanical properties, posing considerable challenges for engineering design. In this study, the dynamic triaxial tests were conducted on a type of carbonate saline soil considering four factors, including moisture content, salt content, freeze–thaw cycle and confining pressure, and the variations in dynamic parameters, including dynamic strength and dynamic elastic modulus, with the above four factors were studied, and the influential mechanisms of four factors were fully discussed. The results demonstrated that the variations in dynamic strength (τd) versus vibration cycles (NF) were better fitted by logarithmic functions than by a linear one. An increase in moisture content, salt content, and freeze–thaw cycle all reduced the τd and dynamic elastic modulus (Ed); in addition, the Ed decreased significantly when the dynamic axial strain was less than 0.2%, and then stabilized with further increases in dynamic axial strain. The dynamic parameters of saline soil became nearly constant after undergoing five freeze–thaw cycles, and increased significantly with increasing confining pressure. Moreover, the relationship between the maximum dynamic elastic modulus (Edmax) and the four factors could be described by power functions. These findings could provide certain references for addressing the combined effects of symmetrical cyclic loading and freeze–thaw cycles in subgrade design for saline soil regions. Full article
(This article belongs to the Section Physics)
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17 pages, 5087 KB  
Article
Study on the Strength Characteristics of Ion-Adsorbed Rare Earth Ore Under Chemical Leaching and the Duncan–Chang Model Parameters
by Zhongqun Guo, Xiaoming Lin, Haoxuan Wang, Qiqi Liu and Jianqi Wu
Metals 2025, 15(10), 1104; https://doi.org/10.3390/met15101104 - 3 Oct 2025
Viewed by 229
Abstract
Ionic rare earths are extracted from primary sources by the in situ chemical leaching method, where the type and concentration of leaching agents significantly affect the mechanical properties and microstructure of the ore body. In this study, MgSO4 and Al2(SO [...] Read more.
Ionic rare earths are extracted from primary sources by the in situ chemical leaching method, where the type and concentration of leaching agents significantly affect the mechanical properties and microstructure of the ore body. In this study, MgSO4 and Al2(SO4)3 solutions of varying concentrations were used as leaching agents to investigate the evolution of shear strength, the characteristics of Duncan–Chang hyperbolic model parameters, and the changes in microstructural pore characteristics of rare earth samples under different leaching conditions. The results show that the stress–strain curves of all samples consistently exhibit strain-hardening behavior under all leaching conditions, and shear strength is jointly influenced by confining pressure and the chemical interaction between the leaching solution and the soil. The samples leached with MgSO4 exhibited higher shear strength than those treated with water. The samples leached with 3% and 6% Al2(SO4)3 showed increased strength, while 9% Al2(SO4)3 caused a slight decrease. With increasing leaching agent concentration, the cohesion of the samples significantly declined, whereas the internal friction angle remained relatively stable. The Duncan–Chang model accurately described the nonlinear deformation behavior of the rare earth samples, with the model parameter b markedly decreasing as confining pressure increased, indicating that confining stress plays a dominant role in governing the nonlinear response. Under the coupled effects of chemical leaching and mechanical stress, the number and size distribution of pores of the rare earth samples underwent a complex multiscale co-evolution. These results provide theoretical support for the green, efficient, and safe exploitation of ionic rare earth ores. Full article
(This article belongs to the Special Issue Metal Leaching and Recovery)
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25 pages, 6196 KB  
Article
Experimental Study and Engineering Application of Concrete-Encased Reinforcement for Mine Pillars
by Fuhua Peng and Weijun Wang
Appl. Sci. 2025, 15(19), 10615; https://doi.org/10.3390/app151910615 - 30 Sep 2025
Viewed by 215
Abstract
The stability of the mine pillar is a key issue related to the safe mining underground. Reinforcing the mine pillar is an important method to improve its stability. To reveal the reinforcement effect and mechanism of concrete-encased mine pillars, laboratory tests and field [...] Read more.
The stability of the mine pillar is a key issue related to the safe mining underground. Reinforcing the mine pillar is an important method to improve its stability. To reveal the reinforcement effect and mechanism of concrete-encased mine pillars, laboratory tests and field engineering application studies were conducted. Four groups of tests were carried out considering different sample sizes, rock strengths, encasing material strengths, and encasing layer thicknesses. The results demonstrated that mortar-encased rock specimens exhibited significant improvements in peak stress and axial peak strain. The reinforcement effectiveness was inversely proportional to the specimen’s height-to-diameter ratio and rock strength, while directly proportional to the wrapping material strength and layer thickness. Orthogonal range analysis revealed the sensitivity ranking of influencing factors as follows: encasing thickness > specimen height-to-diameter ratio > encasing material strength > rock strength. After encasing, the failure mode transitioned from integral failure to fragmented failure, with encased specimens demonstrating enhanced energy absorption capacity and bearing capacity. Increasing encasing strength and thickness induced a tendency towards plastic deformation failure. The encased rock-specimen system can be regarded as a parallel composite structure of rock and mortar layer. This configuration not only increases the bearing capacity of the mortar layer but also significantly enhances the rock’s intrinsic bearing capacity through confining pressure provided by the encasing material, which grows substantially with improvements in encasing material strength and thickness. Field applications in mines demonstrated that concrete-encased reinforcement of key area pillars can effectively control overall ground pressure in mining operations. The research results of this paper indicated that the reinforcement of mine pillars by concrete wrapping can enhance the stability of mine pillars and provide a new idea for improving the safety of mines. Full article
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13 pages, 3073 KB  
Article
Insights into the Effect of Confinement on Swirling Flow by PIV
by Tao Liu, Chi Zhang, Xin Xue, Shun Zheng and Muwei Yao
Energies 2025, 18(19), 5155; https://doi.org/10.3390/en18195155 - 28 Sep 2025
Viewed by 268
Abstract
Confinement with a rectangular cross-section is commonly used to simulate the role of a swirl combustor, yet its effect on swirling flows remains poorly understood. This study investigates the influence of confinement on the isothermal flow field of a counter-rotating swirler. A particle [...] Read more.
Confinement with a rectangular cross-section is commonly used to simulate the role of a swirl combustor, yet its effect on swirling flows remains poorly understood. This study investigates the influence of confinement on the isothermal flow field of a counter-rotating swirler. A particle image velocimetry (PIV) system was employed to measure the swirling flow field under varying confinement ratios at an air pressure drop equivalent to 3% of atmospheric pressure. The results reveal two distinct flow patterns, delineated by a critical confinement ratio of approximately 8.92. Detailed analyses of the velocity components, contour distributions, and Reynolds shear stresses were conducted. The two flow patterns are attributed to the wall attachment effect and swirling intensity, respectively. Furthermore, the results confirm that the swirling flow field is primarily governed by the confinement ratio. Full article
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0 pages, 9959 KB  
Article
Design and Validation of Elastic Dies for Enhanced Metal Powder Compaction: A FEM and Experimental Study
by Dan Cristian Noveanu and Simona Noveanu
Materials 2025, 18(19), 4491; https://doi.org/10.3390/ma18194491 - 26 Sep 2025
Viewed by 358
Abstract
Metal powder compaction in rigid dies often suffers from high ejection forces, non-uniform density, and accelerated tool wear. We investigate an elastic-sleeve die concept in which a conical shrink-fit sleeve provides controllable radial confinement during pressing and elastic relaxation during extraction. An extensive [...] Read more.
Metal powder compaction in rigid dies often suffers from high ejection forces, non-uniform density, and accelerated tool wear. We investigate an elastic-sleeve die concept in which a conical shrink-fit sleeve provides controllable radial confinement during pressing and elastic relaxation during extraction. An extensive experimental program on Fe-based and 316L powders, carried out in parallel with finite element analyses (SolidWorks Simulation version 2021; Marc Mentat 2005), quantified the roles of taper angle (α = 1–4°), axial pretension (Δh = 0.5–1.5 mm), and friction. Contact pressure increased from ≈52 MPa at α = 1° to ≈200 MPa at α = 3°, with negligible gains beyond 3°. For 316L, relative density reached ρ ≈ 0.889 at 325 kN with Δh = 1.5 mm; Fe–Cu–C achieved ρ ≈ 0.865 under identical conditions. The experimental results provided direct validation of the FEM, with calibrated viscoplastic simulations reproducing density–force trends within ≈±5% (mean density error ≈ 4.6%), while mid-stroke force differences (≈15–20%) reflected rearrangement/friction effects not captured by the constitutive law. The combined evidence identifies an optimal window of α ≈ 3° and Δh ≈ 1.0–1.5 mm that maximizes contact pressure and densification without overstressing the sleeve. Elastic relaxation of the sleeve facilitates extraction and suggests reduced ejection effort compared with rigid dies. These findings support elastic dies as a practical route to improved densification and tool life in powder metallurgy. Full article
(This article belongs to the Section Materials Simulation and Design)
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17 pages, 4073 KB  
Article
Pore Structure and Fractal Characteristics of Kelasu Ultra-Deep Tight Sandstone Gas Reservoirs
by Liandong Tang, Yongbin Zhang, Xingyu Tang, Qihui Zhang, Mingjun Chen, Xuehao Pei, Yili Kang, Yiguo Zhang, Yuting Liu, Bihui Zhou, Jun Li, Pandong Tian and Di Wu
Processes 2025, 13(10), 3074; https://doi.org/10.3390/pr13103074 - 25 Sep 2025
Viewed by 197
Abstract
Ultra-deep tight sandstone gas reservoirs are key targets for natural gas exploration, yet their pore structures under high temperature, pressure, and stress greatly affect gas occurrence and flow. This study investigates representative reservoirs in the Kelasu structural belt, Tarim Basin. Porosity–permeability were measured [...] Read more.
Ultra-deep tight sandstone gas reservoirs are key targets for natural gas exploration, yet their pore structures under high temperature, pressure, and stress greatly affect gas occurrence and flow. This study investigates representative reservoirs in the Kelasu structural belt, Tarim Basin. Porosity–permeability were measured under in situ conditions, and multi-scale pore structures were analyzed using thin sections, a SEM, mercury intrusion, and nitrogen adsorption. The results show that (1) the median permeability of cores at an ambient temperature and a confining stress of 3 MPa is 13.33–29.63 times that under the in situ temperature and pressure conditions. When the core permeability is lower than 0.1 mD, the stress sensitivity effect is significantly enhanced; (2) nanopores and micron-fractures are well developed yet exhibit poor connectivity. The majority of a core’s porosity is derived from the intergranular pores in clay minerals; (3) the volume of nano-sized pores within the 100 nm diameter range is mainly composed of mesopores, with an average proportion of 73.37%, while the average proportions of macropores and micropores are 22.29% and 4.34%, respectively; (4) full-scale pore sizes show bimodal peaks at 100–1000 nm and >100 μm, which are poorly connected; (5) the pore structure exhibits distinct fractal characteristics. The fractal dimension Df1 (2.65 on average) corresponds to the larger pore diameters of the primary intergranular pores, residual intergranular pores, and intragranular dissolution pores. The fractal dimension Df2 (2.10 on average) corresponds to the grain margin fractures, micron-fractures and partial throats. The pore types corresponding to the fractal dimensions Df3 (2.36 on average) and Df4 (2.58 on average) are mainly intercrystalline pores of clay minerals and a small number of intraparticle dissolution pores. These findings clarify the pore structure of ultra-deep tight sandstones and provide insights into their gas occurrence and flow mechanisms. Full article
(This article belongs to the Section Energy Systems)
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13 pages, 985 KB  
Article
Experimental Study on the Effect of Drilling Fluid Rheological Properties on the Strength of Brittle Mud Shale
by Wei Wang, Yi Zhang, Fengke Dou, Chengyun Ma, Jianguo Chen, Tongtong Li, Hui Zhang and Wenzhen Yuan
Processes 2025, 13(10), 3059; https://doi.org/10.3390/pr13103059 - 25 Sep 2025
Viewed by 225
Abstract
To investigate the mechanism by which the rheological properties of drilling fluids affect the stability of the wellbore in brittle mud shale, this study systematically examines the influence of drilling fluids with different rheological properties on the hydration dispersion and rock strength of [...] Read more.
To investigate the mechanism by which the rheological properties of drilling fluids affect the stability of the wellbore in brittle mud shale, this study systematically examines the influence of drilling fluids with different rheological properties on the hydration dispersion and rock strength of brittle mud shale through a series of laboratory experiments, including thermal rolling tests and uniaxial compressive strength tests on core samples. The results reveal that for weakly dispersible brittle mud shale, the rheological properties of drilling fluids have a minor effect on hydration dispersion, with rolling recovery rates consistently above 90%. However, the rheological properties of drilling fluids significantly influence the strength of brittle mud shale, and this effect is coupled with multiple factors, including rock fracture intensity index, soaking time, and confining pressure. Specifically, as the viscosity of the drilling fluid increases, the reduction in rock strength decreases; for instance, at 5 MPa confining pressure with an FII of 0.46, the strength reduction after 144 h was 69.8% in distilled water (from an initial 133.2 MPa to 40.2 MPa) compared to 36.3% with 3# drilling fluid (from 133.2 MPa to 88.7 MPa, with 100 mPa·s apparent viscosity). Both increased soaking time and confining pressure exacerbate the reduction in rock strength; a 5 MPa confining pressure, for example, caused an additional 60.9% strength reduction compared to 0 MPa for highly fractured samples (FII = 0.46) in distilled water after 144 h. Rocks with higher fracture intensity indices are more significantly affected by the rheological properties of drilling fluids. Based on the experimental results, this study proposes a strength attenuation model for brittle mud shale that considers the coupled effects of fracture intensity index, soaking time, and drilling fluid rheological properties. Additionally, the mechanism by which drilling fluid rheological properties influence the strength of brittle mud shale is analyzed, providing a theoretical basis for optimizing drilling fluid rheological parameters and enhancing the stability of wellbores in brittle mud shale formations. Full article
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20 pages, 5803 KB  
Article
Cooperative Failure Modes of Overlying Strata and Stressed Distribution Mechanism in Shallow Coal Seam Mining
by Chi Mu, Xiaowei Zhai, Bingchao Zhao, Xueyi Yu, Jianhua Zhang, Hui Chen and Jun Zhu
Processes 2025, 13(10), 3033; https://doi.org/10.3390/pr13103033 - 23 Sep 2025
Viewed by 214
Abstract
With the deepening implementation of the coordinated development strategy for energy exploitation and ecological conservation, green coal mining technology has become a critical pathway to achieve balanced resource development and environmental protection. This study investigates the stress field evolution and dynamic fracture propagation [...] Read more.
With the deepening implementation of the coordinated development strategy for energy exploitation and ecological conservation, green coal mining technology has become a critical pathway to achieve balanced resource development and environmental protection. This study investigates the stress field evolution and dynamic fracture propagation mechanisms in overlying strata during shallow coal seam mining in the Shenfu mining area. By employing a multidisciplinary approach combining triaxial compression tests (0–15 MPa confining pressure), scanning electron microscopy (SEM) microstructural characterization, elastoplastic theoretical modeling, and FLAC3D numerical simulations, the synergistic failure mechanisms of overlying strata were systematically revealed. Gradient-controlled triaxial tests demonstrated significant variations in stress-strain responses across lithological types. Notably, Class IV sandstone exhibited exceptional uniaxial compressive strength of 106.7 MPa under zero confining pressure, surpassing the average strength of Class I–III sandstones (86.2 MPa) by 23.6%, attributable to its highly compacted grain structure. A nonlinear regression-derived linear strengthening model quantified that each 1 MPa increase in confining pressure enhanced axial peak stress by 4.2%. SEM microstructural analysis established critical linkages between microcrack networks/grain-boundary slippage at the mesoscale and macroscopic brittle failure patterns. Numerical simulations demonstrated that strata failure manifests as tensile-shear composite fractures, with lateral crack propagation inducing bed separation spaces. The stress field exhibited spatiotemporal heterogeneity, with maximum principal stress concentrating near the initial mining cut during early excavation. Fractures propagated obliquely at angles of 55–65° to the horizontal plane in an ‘inverted V’ pattern from the goaf boundaries, extending vertically 12–18 m before transitioning to the bent zone, ultimately forming a characteristic three-zone structure. Experimental and simulated vertical stress distributions showed minimal deviation (≤2.8%), confirming constitutive model reliability. This research quantitatively characterizes the spatiotemporal synergy of strata failure mechanisms in ecologically vulnerable northwestern China, proposing a confining pressure-effect quantification model for support parameter optimization. The revealed fracture dynamics provide critical insights for determining ecological restoration timelines, while establishing a novel theoretical framework for optimizing green mining systems and mitigating ecological damage in the Shenfu mining area. Full article
(This article belongs to the Special Issue Advanced Technology in Unconventional Resource Development)
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23 pages, 10074 KB  
Article
Research on Drillability Prediction of Shale Horizontal Wells Based on Nonlinear Regression and Intelligent Optimization Algorithm
by Yanbin Zang, Qiang Wang, Wei Wang, Hongning Zhang, Kanhua Su, Heng Wang, Mingzhong Li, Wenyu Song and Meng Li
Processes 2025, 13(9), 3021; https://doi.org/10.3390/pr13093021 - 22 Sep 2025
Viewed by 303
Abstract
Shale oil and gas reservoirs are characterized by low porosity and low permeability. The development of ultra-long horizontal wells can significantly increase reservoir contact area and enhance single-well production. Shale formations exhibit distinct bedding structures, high formation pressure, high rock hardness, and strong [...] Read more.
Shale oil and gas reservoirs are characterized by low porosity and low permeability. The development of ultra-long horizontal wells can significantly increase reservoir contact area and enhance single-well production. Shale formations exhibit distinct bedding structures, high formation pressure, high rock hardness, and strong anisotropy. These characteristics result in poor drillability, slow drilling rates, and high costs when drilling horizontally, severely restricting efficient development. Therefore, accurately predicting the drillability of shale gas wells has become a major challenge. Currently, most scholars rely on a single parameter to predict drillability, which overlooks the coupled effects of multiple factors and reduces prediction accuracy. To address this issue, this study employs drillability experiments, mineral composition analysis, positional analysis, and acoustic transit-time tests to evaluate the effects of mineral composition, acoustic transit time, bottom-hole confining pressure, and formation drilling angle on the drillability of horizontal well reservoirs, innovatively integrating multiple parameters to construct a nonlinear model and introducing three intelligent optimization algorithms (PSO, AOA-GA, and EBPSO) for the first time to improve prediction accuracy, thus breaking through the limitations of traditional single-parameter prediction. Based on these findings, a nonlinear regression prediction model integrating multiple parameters is developed and validated using field data. To further enhance prediction accuracy, the model is optimized using three intelligent optimization algorithms: PSO, AOA-GA, and EBPSO. The results indicate that the EBPSO algorithm performs the best, followed by AOA-GA, while the PSO algorithm shows the lowest performance. Furthermore, the model is applied to predict the drillability of Well D4, and the results exhibit a high degree of agreement with actual measurements, confirming the model’s effectiveness. The findings support optimization of drilling parameters and bit selection in shale oil and gas reservoirs, thereby improving drilling efficiency and mechanical penetration rates. Full article
(This article belongs to the Section Process Control and Monitoring)
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16 pages, 957 KB  
Article
Parameter Variance of the Duncan Formula for Nonlinear Shear Strength of Coarse-Grained Soil
by Heng Chi, Hengdong Wang, Yufeng Jia and Degao Zou
Appl. Sci. 2025, 15(18), 10225; https://doi.org/10.3390/app151810225 - 19 Sep 2025
Viewed by 275
Abstract
The reliability analysis of slope stability is significantly influenced by the variance of the soil’s shear strength. Currently, the shear strength of coarse-grained soil is commonly determined using the Duncan formula, which establishes a relationship between the shear strength and confining pressure. Specifically, [...] Read more.
The reliability analysis of slope stability is significantly influenced by the variance of the soil’s shear strength. Currently, the shear strength of coarse-grained soil is commonly determined using the Duncan formula, which establishes a relationship between the shear strength and confining pressure. Specifically, the parameters of the Duncan formula are estimated based on available test data using least squares regression, which mitigates the limitations associated with small sample sizes and significant errors in the classic grouped data method. However, hypothesis testing in mathematical statistics reveals that the residuals from the classic least squares estimation exhibit heteroscedasticity and correlation, violating the fundamental assumptions required for least squares regression. Consequently, parameter estimates obtained through classic least squares regression have large variances, leading to unreliable statistical inferences. To address this issue, we propose a generalized least squares method that eliminates the heteroscedasticity and correlation of the residuals. Triaxial test data for five different coarse-grained soils are analyzed using the proposed method. The results show that the mean values of the estimated parameters of the Duncan formula are close to those obtained using the classic method, while their variances are significantly reduced, demonstrating the effectiveness of the proposed approach. The reliability analysis of the anti-sliding stability of an infinitely long slope shows that the strength parameters estimated by the classical least squares method tend to underestimate the stability of the slope due to the large variance. Therefore, the Duncan nonlinear shear strength parameters of coarse-grained soils should be estimated using the generalized least squares method that eliminates the heteroscedasticity and correlation of the regression residuals. Full article
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23 pages, 6649 KB  
Article
Mechanical and Microstructural Behavior of Mine Gold Tailings Stabilized with Non-Conventional Binders
by Bruna Zakharia Hoch, Mariana Tonini de Araújo, Lucas Festugato, Nilo Cesar Consoli and Krishna R. Reddy
Minerals 2025, 15(9), 995; https://doi.org/10.3390/min15090995 - 19 Sep 2025
Viewed by 459
Abstract
Recent tailing dam failures in Brazil have been attributed to liquefaction. Chemical stabilization offers a promising solution to enhance the strength and stiffness of tailings and mitigate liquefaction potential. This study investigated the mechanical and microstructural behavior of gold mine tailings (GMTs) stabilized [...] Read more.
Recent tailing dam failures in Brazil have been attributed to liquefaction. Chemical stabilization offers a promising solution to enhance the strength and stiffness of tailings and mitigate liquefaction potential. This study investigated the mechanical and microstructural behavior of gold mine tailings (GMTs) stabilized using (i) an alkali-activated binder composed of sugar cane bagasse ash (SCBA), hydrated eggshell lime (HEL), and sodium hydroxide (NaOH) and (ii) Portland cement (PC). Drained and undrained triaxial shear tests and scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDS) analyses were performed. Specimens stabilized with Portland cement exhibited a strong strain-softening behavior and the highest strength, with 5.3 MPa under 200 kPa confining pressure compared to 2.3 MPa for alkali-activated samples and 740 kPa for untreated GMTs. The addition of either binder also increased both the peak effective friction angle and the critical state stress ratio, confirming an enhanced shear strength. SEM-EDS analyses confirmed the formation of cementitious reaction products, explaining these improvements. This research validates both binders as viable solutions for tailing stabilization, with the novel alkali-activated binder offering a sustainable alternative for large-scale applications. Full article
(This article belongs to the Special Issue Alkali Activation of Clay-Based Materials)
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26 pages, 6597 KB  
Article
Analysis of Flow Characteristics in a Hydrogen Circulation Pump Featuring a Variable Radius Circular Arc
by Jiankang Lu, Zhengdian Xu, Changdong Wan and Renrui Wang
Machines 2025, 13(9), 869; https://doi.org/10.3390/machines13090869 - 18 Sep 2025
Viewed by 330
Abstract
This study proposes a novel variable-radius arc rotor, developed based on the conventional arc rotor, for application in a hydrogen circulation pump. Numerical simulations are conducted to analyze and compare the flow characteristics of the optimized rotor with those of the baseline rotor. [...] Read more.
This study proposes a novel variable-radius arc rotor, developed based on the conventional arc rotor, for application in a hydrogen circulation pump. Numerical simulations are conducted to analyze and compare the flow characteristics of the optimized rotor with those of the baseline rotor. Results show that the optimized rotor increases outlet mass flow rates by over 15%; however, it has little effect on pressure pulsation, indicating limited influence on flow stability. Flow field analysis reveals that the optimized rotor promotes a more stable and streamlined internal velocity distribution, suppressing localized disturbances and vortices that are prevalent with the baseline rotor. Furthermore, assessments of turbulent kinetic energy (TKE) and three-dimensional vortex structures show that the optimized rotor confines high-energy zones to essential areas and facilitates controlled vortex evolution. These effects collectively lead to lower turbulence intensity, reduced energy loss, improved operational efficiency, and enhanced mechanical reliability of the pump. Full article
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17 pages, 8449 KB  
Article
Silicone Replication Technology Reveals HPWJ Hole Formation Mechanisms
by Shen Xu, Xinrui Zhang, Xu Zhou, Liwen Guo, Jiayong Zhang, Haikun Yang, Yu Xin, Yaoyuan Zhu and Zelin Hu
Appl. Sci. 2025, 15(18), 10132; https://doi.org/10.3390/app151810132 - 17 Sep 2025
Viewed by 298
Abstract
We reconstructed the morphology of holes using silicone replication technology, and inverted the hole parameters to reveal the law of high-pressure water jet (HPWJ) hole formation under multi-field coupling. The results show that under the multi-field coupling effects, the evolution of the hole [...] Read more.
We reconstructed the morphology of holes using silicone replication technology, and inverted the hole parameters to reveal the law of high-pressure water jet (HPWJ) hole formation under multi-field coupling. The results show that under the multi-field coupling effects, the evolution of the hole exhibits stage-wise characteristics; in the rapid expansion phase, the hole extends rapidly and deeply, forming a “wedge” pattern, and in the stabilization adjustment phase, the rate of hole expansion slows down, and the hole morphology shifts towards an “elliptical” or “teardrop-shaped” form. However, an increase in confining pressure inhibits the transformation of the hole morphology, and as a result, the “wedge-shaped” characteristics of the hole become more pronounced. With constant confining pressure, increased jet pressure significantly enhances both hole depth and volumetric average extension rate, exhibiting a positive correlation. Conversely, with constant jet pressure, increased confining pressure significantly decreases both hole depth and volumetric average extension rate, exhibiting a negative correlation. Based on silicone replication technology, we established a mapping relationship between ‘pore morphology-jet flow and environmental parameters’ which can be used to evaluate the pressure relief and permeability enhancement effects in deep low-permeability coal seams. By optimizing jet parameters, we can expand the scope of pressure relief and permeability improvement in coal seams, thereby enhancing gas drainage efficiency. Full article
(This article belongs to the Special Issue Coalbed Degassing Method and Technology)
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24 pages, 7113 KB  
Article
Non-Axisymmetric Tokamak Plasma Equilibrium by 3-D Multi-Layers Method
by Jingting Wang and Hiroaki Tsutsui
Appl. Sci. 2025, 15(18), 10037; https://doi.org/10.3390/app151810037 - 14 Sep 2025
Viewed by 478
Abstract
A three-dimensional (3-D) Multi-Layers Method (MLM) of an extension of the axisymmetric version has been developed to compute non-axisymmetric tokamak plasma equilibria with a separatrix. Conventional axisymmetric tokamak control codes cannot simulate non-axisymmetric effects, while stellarator equilibrium solvers such as VMEC do not [...] Read more.
A three-dimensional (3-D) Multi-Layers Method (MLM) of an extension of the axisymmetric version has been developed to compute non-axisymmetric tokamak plasma equilibria with a separatrix. Conventional axisymmetric tokamak control codes cannot simulate non-axisymmetric effects, while stellarator equilibrium solvers such as VMEC do not include the effects of conducting structures. Moreover, VMEC cannot obtain equilibria with separatrices since it uses magnetic coordinates. The 3-D MLM removes these limitations by using a deformable circuit model of a magnetic confinement system. Plasma is modeled by multiple current layers coinciding with magnetic surfaces, and equilibria are obtained as solutions of a variational problem of a free energy functional with current sources. Validations of equilibrium solutions against a stellarator vacuum field and a VMEC solution for a small non-axisymmetric tokamak show good agreement in magnetic configurations, pressure profile, and plasma current. By incorporating conducting structures and extension to dynamic simulations, the 3-D MLM establishes a method for simulating tokamak plasma control under non-axisymmetric magnetic fields. Full article
(This article belongs to the Special Issue Plasma Physics: Theory, Methods and Applications)
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