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Keywords = composites recyclability

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14 pages, 5581 KB  
Article
Effect of Carbonaceous Reductant Type on Thermal Stability and Microstructure Formation in Microsilica-Based Briquettes
by Askar Chekimbayev, Talgat Zhuniskaliyev, Yerbol Kuatbay, Almas Yerzhanov, Nurbek Aitkenov, Dauren Yessengaliyev, Azamat Mukhambetkaliyev and Yesmurat Mynzhassar
J. Compos. Sci. 2026, 10(5), 249; https://doi.org/10.3390/jcs10050249 - 3 May 2026
Abstract
Along with the growth in the production of metallurgical grade silicon and high-silicon ferrous alloys, there is a significant increase in the formation of microsilica, which is an ultra-fine technogenic waste. The direct application of microsilica in ore-thermal furnaces is hindered by low [...] Read more.
Along with the growth in the production of metallurgical grade silicon and high-silicon ferrous alloys, there is a significant increase in the formation of microsilica, which is an ultra-fine technogenic waste. The direct application of microsilica in ore-thermal furnaces is hindered by low bulk density, poor gas permeability, and high dusting. This paper explores the thermophysical and microstructure properties of briquettes based on microsilica, which includes various types of carbonaceous reducing agents such as semi-coke and coal. For manufacturing, the liquid glass was used as the inorganic binder for the preparation of microsilica briquettes. The best variants were chosen based on strength tests carried out during preliminary studies. In the laboratory tests, the stability of the briquettes at elevated temperatures was evaluated. Samples were heated to 1000–1500 °C and subjected to impact testing. Scanning Electron Microscopy with Energy Dispersive Spectroscopy (SEM/EDS) was used to investigate the microstructure and local elemental distribution. It was revealed that the calcinated briquettes of the microsilica–semi-coke mixture have better thermal stability compared to the samples with coal and withstand the temperature range up to 1500 °C. The microstructure of the briquette from the microsilica-semi-coke mixture is characterized by the formation of a more uniform silicate matrix with the presence of a homogeneously distributed carbonaceous component. Coal-based samples show higher heterogeneity and porosity. Therefore, it can be stated that the selection of carbonaceous reductants is one of the key factors influencing the thermal stability of microsilica briquettes. Full article
(This article belongs to the Section Carbon Composites)
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46 pages, 1700 KB  
Systematic Review
Materials Pathways for Low-Carbon Construction: A Systematic Review of Bio-Based, Recycled, and Alternative Cementitious Systems
by Hugo Martínez Ángeles, Cesar Augusto Navarro Rubio, José Gabriel Ríos Moreno, Margarita G. Garcia-Barajas, Roberto Valentín Carrillo-Serrano, José Luis Reyes Araiza, Ernesto Chavero-Navarrete and Mario Trejo Perea
Infrastructures 2026, 11(5), 158; https://doi.org/10.3390/infrastructures11050158 - 3 May 2026
Abstract
The construction sector is responsible for significant global energy consumption and CO2 emissions, largely driven by carbon-intensive materials such as ordinary Portland cement and steel. In response to increasing decarbonization and circular economy demands, several strategically relevant categories of sustainable construction materials [...] Read more.
The construction sector is responsible for significant global energy consumption and CO2 emissions, largely driven by carbon-intensive materials such as ordinary Portland cement and steel. In response to increasing decarbonization and circular economy demands, several strategically relevant categories of sustainable construction materials have been developed, particularly natural and bio-based systems, recycled and waste-derived materials, low-carbon cementitious binders, and emerging multifunctional composites. However, research remains fragmented across material classes and performance metrics. This systematic review evaluates advances published between 2018 and 2026 following the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) 2020 methodology. Peer-reviewed studies were systematically identified and analyzed to compare mechanical performance, durability, embodied carbon reduction, and life-cycle environmental impacts across these selected material pathways. The results indicate substantial decarbonization potential. Low-carbon cementitious materials report CO2 reductions of approximately 10–75% relative to conventional systems, while engineered timber and bamboo demonstrate 28–70% lower carbon footprints due to reduced embodied energy and biogenic carbon storage. Recycled aggregates and industrial by-products enhance circularity but remain sensitive to transport distance and processing intensity. Trade-offs between mechanical capacity and environmental performance are evident in lightweight and bio-based systems. Overall, sustainability gains are maximized through integrated hybrid construction strategies rather than isolated material substitution. This review provides a comparative evidence-based synthesis and identifies key research gaps and implementation challenges for accelerating low-carbon construction. Full article
13 pages, 1896 KB  
Article
Mitigation Approach of Plastic and Microplastic Pollution Through Mechanical Recycling of Polyethylene-Rich Plastic Fraction Recovered from Marine Environment
by Immacolata Liotta, Roberto Avolio, Rachele Castaldo, Federico Olivieri, Gennaro Gentile, Andrea Sorrentino, Andrea Camedda, Giuseppe Andrea de Lucia, Maria Emanuela Errico and Mariacristina Cocca
Microplastics 2026, 5(2), 84; https://doi.org/10.3390/microplastics5020084 - 2 May 2026
Abstract
Plastic waste is estimated to represent 40–80% of the total amount of marine litter, with polyethylene (PE) and polypropylene (PP) being the most abundant polymeric components. The recovery and recycling of marine plastic debris are therefore essential to mitigate environmental pollution and limit [...] Read more.
Plastic waste is estimated to represent 40–80% of the total amount of marine litter, with polyethylene (PE) and polypropylene (PP) being the most abundant polymeric components. The recovery and recycling of marine plastic debris are therefore essential to mitigate environmental pollution and limit the generation of secondary microplastics. In this work, a mechanical recycling strategy was investigated for the valorization of a polyethylene-rich plastic fraction (PE-rf) recovered from the marine environment, characterized by high heterogeneity and persistent inorganic contamination. Different pre-treatment routes, including cryogenic grinding and planetary ball milling, as well as blending approaches with recycled polyethylene and compatibilizing additives, were explored. The effects of composition and processing on the thermal, mechanical, and morphological properties of the resulting materials were systematically analyzed. The results show that intense mechanical homogenization and chemical compatibilization are not sufficient to overcome the intrinsic limitations imposed by contamination and compositional variability. As a proof of concept, selected formulations were processed into filaments and tested in fused filament fabrication, demonstrating basic 3D printability. Full article
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30 pages, 431 KB  
Systematic Review
Rheological Modeling in Recycled Polyolefin Systems: A Systematic Review of Model Classification, Applicability, and Limitations for Eco-Composite Design
by Genaro Spíndola-Barrón, Juvenal Rodríguez-Resendiz and Eric Leonardo Huerta-Manzanilla
Eng 2026, 7(5), 214; https://doi.org/10.3390/eng7050214 - 1 May 2026
Viewed by 12
Abstract
The application of rheological modeling in polyolefin-based systems has gained increasing attention in the context of sustainable materials and circular economy strategies. In particular, the use of recycled polyolefins reinforced with lignocellulosic fillers presents significant opportunities, but also introduces challenges associated with structural [...] Read more.
The application of rheological modeling in polyolefin-based systems has gained increasing attention in the context of sustainable materials and circular economy strategies. In particular, the use of recycled polyolefins reinforced with lignocellulosic fillers presents significant opportunities, but also introduces challenges associated with structural heterogeneity, degradation, and variability in processing behavior. Despite rheology’s central role in linking structure, processing, and properties, its use as a predictive tool in recycled systems remains insufficiently systematized. This work presents a systematic review conducted according to PRISMA guidelines to analyze the use of rheological models in polyolefin-based systems, with particular emphasis on their applicability to recycled materials and composite formulations. We analyze 50 studies using a structured data extraction protocol. The results show that rheological modeling approaches can be organized into a hierarchical framework ranging from indirect flow parameters and generalized Newtonian fluid models to viscoelastic, structural, multiscale, and hybrid approaches. However, these approaches are not evenly distributed across system types. Advanced models are predominantly applied to compositionally controlled systems, whereas recycled and post-consumer polyolefins are mainly addressed using simplified models or experimental characterization. The analysis further indicates that rheology is primarily used for data fitting and process simulation, with limited application as a predictive tool for material formulation. Quantitative trends reported in the literature indicate that filler incorporation typically increases viscosity by approximately 20–200%, depending on filler content, dispersion quality, and interfacial interactions. However, variability in experimental conditions and material heterogeneity significantly limits cross-study comparability. From a mechanistic perspective, the main limitation lies not in the availability of rheological models but in their adaptability to heterogeneous systems characterized by variable composition, degradation, and limited experimental accessibility. This review identifies a gap between the development of rheological models and their application in recycled polyolefin systems. Future progress on eco-composite design will require further development of integrative approaches that balance physical insight, predictive capability, and experimental feasibility. In this context, rheology should be repositioned from a post-characterization technique to a central tool for the design and optimization of sustainable polymer composites. From an applied perspective, these findings support the use of rheological parameters as practical indicators for guiding formulation strategies and optimizing processing conditions in recycled polyolefin-based materials. Full article
(This article belongs to the Section Chemical, Civil and Environmental Engineering)
27 pages, 1000 KB  
Article
Ex Ante Life Cycle Assessment of High-TRL Non-Ferrous Metal Recycling: Waste-Specific Environmental Impacts
by Andrea Margheri, Matteo Cordara, Andrea Ballarino and Carlo Brondi
Recycling 2026, 11(5), 82; https://doi.org/10.3390/recycling11050082 - 30 Apr 2026
Viewed by 25
Abstract
Variability in life cycle assessment (LCA) results for metal recycling technologies arises from multiple sources, including allocation methods, recycling route, regionality of impacts, and type of waste treated. Among these factors, waste composition is particularly critical, as it directly influences process performance by [...] Read more.
Variability in life cycle assessment (LCA) results for metal recycling technologies arises from multiple sources, including allocation methods, recycling route, regionality of impacts, and type of waste treated. Among these factors, waste composition is particularly critical, as it directly influences process performance by affecting auxiliary material consumption and emissions. This work investigates four waste categories: metals from incineration bottom ash (MBA), waste-printed circuit boards (WPCBs), industrial waste from gold refining (GRA), and spent automotive and industrial catalysts (SCs). The Climate Change (CC) for 1000 kg of waste was estimated at 3251 × 103 kg CO2eq for WPCBs, 3923 × 103 kg CO2eq for MBA, 1569 × 103 kg CO2eq for GRA, and 2101 × 103 kg CO2eq for SCs. A sensitivity analysis was performed to assess the influence of allocation methods on results for 1kg of recycled metal. The highest variability in CC across waste categories was observed for gold (up to 8477%) with the black-box economic allocation method, while different allocation methods reached 21,700% for WPCBs. These results highlight the strong influence of methodological choices and waste characteristics, emphasizing the need for transparent and consistent LCA reporting. Full article
34 pages, 1016 KB  
Review
A Decade of Research on Medium-Density Fiberboard: A Bibliometric Analysis of Physical and Mechanical Properties
by Noor Azland Jainudin, Gaddafi Ismaili, Faisal Amsyar Redzuan, Ahmad Fadzil Jobli, Iskanda Openg, Jamil Matarul, Mohamad Zain Hashim, Meekiong Kalu, Mohd Effendi Wasli, Zurina Ismaili, Ahmad Nurfaidhi Rizalman, Nur Syahina Yahya and Mohamad Asrul Mustapha
Forests 2026, 17(5), 552; https://doi.org/10.3390/f17050552 - 30 Apr 2026
Viewed by 73
Abstract
This bibliometric study examined 179 Scopus-indexed publications on the physical and mechanical properties of medium-density fiberboard (MDF) published between 2016 and 2025. BiblioMagika® was used for performance analysis, and Biblioshiny was used for keyword co-occurrence, thematic mapping, and thematic evolution. The papers [...] Read more.
This bibliometric study examined 179 Scopus-indexed publications on the physical and mechanical properties of medium-density fiberboard (MDF) published between 2016 and 2025. BiblioMagika® was used for performance analysis, and Biblioshiny was used for keyword co-occurrence, thematic mapping, and thematic evolution. The papers identified as the cohort for analysis had received 2830 citations in total, with an average of 15.81 citations per paper, and an average h-index of 30. The European Journal of Wood and Wood Products and BioResources were the most productive sources. Three distinct categories were identified through keyword mapping among the studies reviewed: (1) advanced composites and reinforcement, (2) adhesive and emission-related studies, and (3) circular-material strategies. Thematic evolution showed a trend away from traditional resin-performance topics toward broader sustainability-related themes, particularly bio-based adhesives and recycling-related topics. Overall, this review provides a quantitative overview of publication patterns, influential sources, and thematic development in MDF research. It also provides direction for future MDF research, focusing on durability, large-scale feasibility, life-cycle assessments, and practical implementation. Full article
(This article belongs to the Special Issue Wood Quality and Mechanical Properties: 3rd Edition)
18 pages, 2272 KB  
Article
Impact of Mono-, Di-, and Trivalent Ions on the Rheology of Borate-Crosslinked Guar Fracturing Fluids
by Boyang Liu, Zhenhua Li, Lianguo Wang, Chenhao Li, Ya Wu, Yongfei Li, Dan Zhao, Gang Chen and Weiyu Bi
Gels 2026, 12(5), 373; https://doi.org/10.3390/gels12050373 - 29 Apr 2026
Viewed by 104
Abstract
Water-based fracturing fluids, which are essential for enhancing oil and gas production, increasingly utilize seawater or produced water as alternatives to freshwater due to scarcity and cost considerations. However, the high salinity of these alternative water sources can compromise fluid stability and induce [...] Read more.
Water-based fracturing fluids, which are essential for enhancing oil and gas production, increasingly utilize seawater or produced water as alternatives to freshwater due to scarcity and cost considerations. However, the high salinity of these alternative water sources can compromise fluid stability and induce formation damage. Herein, the rheological behavior of borate-crosslinked hydroxypropyl guar (HPG) fracturing fluids was systematically evaluated in the presence of individual salts to elucidate the effects of ionic composition and concentration. Viscosity measurements at 80 °C and 170 s−1 revealed that Ca2+ above 1500 mg/L reduced viscosity to below 50 mPa·s within 50 min, whereas Na+, K+, Mg2+ and SO42− up to 10,000 mg/L exhibited no significant influence on viscosity and shear resistance. Among the cations investigated, Fe3+ exerted the most severe effect: only 15 mg/L Fe3+ caused viscosity to drop below 50 mPa·s within 30 min, far below the requirement for field applications. At elevated concentrations, MgCl2, CaCl2 and FeCl3 compromised gel structural strength, while KCl-containing fluids demonstrated superior elastic resistance compared to NaCl at equivalent high concentrations. Microstructural analysis by SEM revealed that Na+, K+ and Mg2+ enhanced polymer hydration and HPG fiber entanglement, promoting the formation of well-defined network structures. In contrast, Ca2+ and Fe3+ disrupted the crosslinked gel architecture through complexation and electrostatic interactions with the polymer, resulting in reduced structural integrity. These findings provide critical insights for formulating fracturing fluids using saline or recycled water sources and inform targeted pretreatment strategies for flowback water in hydraulic fracturing operations. Full article
(This article belongs to the Section Gel Applications)
18 pages, 4237 KB  
Article
Differential Coordination Chemistry with Hydrogen Peroxide: A Pathway Toward Selective Separation of Tungsten from Molybdenum
by Yiying Wu, Yuqing Qiu, Jigang He, Xingyu Chen, Ailiang Chen, Xuheng Liu, Jiangtao Li, Wenjuan Zhang, Fenglong Sun and Zhongwei Zhao
Materials 2026, 19(9), 1822; https://doi.org/10.3390/ma19091822 - 29 Apr 2026
Viewed by 158
Abstract
The efficient separation of tungsten and molybdenum represents a pivotal challenge for the effective, high-value-added utilization and recycling of these strategic metal resources. Developing clean and recyclable separation processes has become a major focus of research, reflecting a growing emphasis on sustainability. This [...] Read more.
The efficient separation of tungsten and molybdenum represents a pivotal challenge for the effective, high-value-added utilization and recycling of these strategic metal resources. Developing clean and recyclable separation processes has become a major focus of research, reflecting a growing emphasis on sustainability. This study proposes a method for the efficient and deep separation of molybdenum and tungsten from tungstate-based mixed oxides by leveraging their differential coordination properties with hydrogen peroxide. The composites prepared by mechanical mixing were characterized using techniques such as ICP, SEM, XRD, and Raman spectroscopy. The results demonstrated a significant difference in the dissolution behavior of MoO3 and WO3 in hydrogen peroxide, indicating a substantial coordination disparity between MoO3 and WO3 toward H2O2, which can be effectively exploited for Mo/W separation. Additionally, hydrothermal synthesis was employed to simulate the separation under more realistic conditions. In this study, hydrogen peroxide was selected as an effective reagent for separation, and the influence of multiple variables was systematically evaluated. The results demonstrated that under optimal conditions—specifically at a molar ratio nMo/nW = 40, a temperature of 65 °C, nH2O2/nM = 1.25 and a reaction time of 1.5 h—a maximum separation factor of 124 between tungsten and molybdenum was achieved. This process exhibits significant potential for industrial application due to its low consumption of H2O2, large separation factor, and cost-effectiveness. Full article
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27 pages, 6737 KB  
Article
Enhanced Mechanical Performance and Flame Resistance of Dual-Cured Biobased Unsaturated Polyester Composites Reinforced with Acryloyl-Modified Lignin
by Omar Almoktar Dagale, Aleksandar Marinković, Katarina Simić, Stefan Ivanović, Nataša Knežević, Marija M. Vuksanović, Marina Vukin and Milica Rančić
Processes 2026, 14(9), 1420; https://doi.org/10.3390/pr14091420 - 28 Apr 2026
Viewed by 238
Abstract
Materials derived from renewable and recycled resources offer a promising route toward more sustainable thermoset composites. In this study, waste poly(ethylene terephthalate) (PET) was depolymerized by glycolysis with propylene glycol to obtain a glycolysate, and subsequently polycondensed with biobased propylene glycol, maleic anhydride, [...] Read more.
Materials derived from renewable and recycled resources offer a promising route toward more sustainable thermoset composites. In this study, waste poly(ethylene terephthalate) (PET) was depolymerized by glycolysis with propylene glycol to obtain a glycolysate, and subsequently polycondensed with biobased propylene glycol, maleic anhydride, and trimethylolpropane diallyl ether to synthesize biobased UV-curable unsaturated polyester resin (UV-bUPR). The composites were prepared with acryloyl-modified Kraft lignin (KrL-A) as a reactive bio-filler using a dual-curing approach, in which rapid UV curing was followed by thermal/redox post-curing to improve conversion and network homogeneity. The structure of the synthesized resin and composites was confirmed by FTIR and NMR spectroscopy. Mechanical properties were evaluated by tensile testing and hardness measurements, while morphology and fracture behavior were analyzed by scanning electron microscopy. The unmodified lignin decreased tensile performance due to limited compatibility with the polyester matrix and the formation of interfacial defects and agglomerates. In contrast, KrL-A exhibited improved dispersion and stronger filler–matrix interactions, resulting in superior mechanical performance. The most pronounced effect of lignin modification was observed at 15 wt.% filler loading, where the tensile strength reached 27.83 MPa, compared with 13.91 MPa for the corresponding unmodified system. The developed composites also showed improved sustainability, assessed through the E-factor, due to the combined use of recycled PET and renewable lignin. Full article
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40 pages, 4664 KB  
Article
Physics-Informed Machine Learning for Property Prediction and Process Optimization in Additively Manufactured Filled Polymer Composites: A Bayesian Optimization Approach
by Kimberley Rooney, Sajib Mistry, Alokesh Pramanik and Animesh K. Basak
Industries 2026, 1(1), 2; https://doi.org/10.3390/industries1010002 - 28 Apr 2026
Viewed by 172
Abstract
The development of filled photopolymer composites for Digital Light Processing (DLP) additive manufacturing requires optimizing processing parameters to achieve the desired mechanical properties. Traditional experimental approaches are time-intensive, while physics-based models often struggle to capture the complex interactions among parameters. This study presents [...] Read more.
The development of filled photopolymer composites for Digital Light Processing (DLP) additive manufacturing requires optimizing processing parameters to achieve the desired mechanical properties. Traditional experimental approaches are time-intensive, while physics-based models often struggle to capture the complex interactions among parameters. This study presents a physics-informed machine learning framework that combines Random Forest with Bayesian optimization (RF-BO) to predict the ultimate tensile strength in recycled thermoset resin composites manufactured via DLP. A validation dataset of 19 systematically varied formulations (each with n = 5 measurement replicates for reliability) was generated and augmented with 1500 physics-informed synthetic samples to enable robust model training. The limited experimental dataset, while insufficient for traditional statistical inference, provided critical validation of physical trends, including non-monotonic particle-size effects and optimal processing windows. Six machine learning algorithms were evaluated, with RF-BO achieving superior performance (R2 = 0.9125, MSE = 1.07 MPa). The framework identified optimal processing conditions of 59–64 μm particle size, 5.0 ± 0.5 wt.% concentration, and 60 min cure time, predicting a maximum UTS of 43.84 MPa with a prediction error of less than 1.0 MPa. Feature importance analysis revealed that cure time was the dominant parameter (40%), followed by particle size (30%), validating the physical interpretability. This approach demonstrates significant potential for accelerating materials design in composite additive manufacturing while maintaining physically meaningful predictions. Full article
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34 pages, 1283 KB  
Article
Facilitating the Green Transition of Smallholders: The Role of Enterprise-Led Contract Farming in China’s Rice Sector
by Andi Cao, Xingyi Zuo, Haoyu Wen and Houjian Li
Agriculture 2026, 16(9), 962; https://doi.org/10.3390/agriculture16090962 - 27 Apr 2026
Viewed by 583
Abstract
As China advances high-quality agricultural development, promoting green production among farmers has become an important policy priority. Using survey data from 1787 rice farmers in seven major rice-producing provinces in southern China, this study examines whether enterprise-led contract farming can promote farmers’ green [...] Read more.
As China advances high-quality agricultural development, promoting green production among farmers has become an important policy priority. Using survey data from 1787 rice farmers in seven major rice-producing provinces in southern China, this study examines whether enterprise-led contract farming can promote farmers’ green production behavior. Green production behavior is measured by a composite index based on six practices, including green control technology, soil testing and formulated fertilization, organic fertilizer substitution, water-saving irrigation, agricultural film recycling, and straw return. Empirical analysis results show that enterprise-led contract farming can significantly promote farmers’ green production behavior. Further analysis suggests that food safety certification, planting technology training, and lower perceived price volatility are important pathways through which contract farming is linked to green production practices. The promoting effect is weaker among older farmers, stronger for farmers cultivating land with medium soil fertility, and more pronounced among small-scale rice farmers. These findings highlight the role of enterprise-led contract farming in promoting farmers’ green production and offer policy implications for encouraging wider participation in green production practices. Full article
(This article belongs to the Section Agricultural Economics, Policies and Rural Management)
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22 pages, 2454 KB  
Article
Application of Fractal Dimension for Pore Structure Evolution in Graphene Oxide-Modified Silica Fume Cementitious Composites
by Cheng-Gong Lu, Ying Peng, Wan-Zhi Cao and Xue-Fei Chen
Fractal Fract. 2026, 10(5), 294; https://doi.org/10.3390/fractalfract10050294 - 27 Apr 2026
Viewed by 140
Abstract
Silica fume (SF) is a valuable industrial by-product for low-carbon cementitious systems, but it weakens early-age strength due to slow pozzolanic activation. To overcome this limitation and, crucially, to elucidate the influence of pore system geometry on macroscopic performance, graphene oxide (GO) was [...] Read more.
Silica fume (SF) is a valuable industrial by-product for low-carbon cementitious systems, but it weakens early-age strength due to slow pozzolanic activation. To overcome this limitation and, crucially, to elucidate the influence of pore system geometry on macroscopic performance, graphene oxide (GO) was introduced as a modifying agent. Concurrently, the fractal dimension (D) of the pore network was adopted as a pivotal descriptor linking microstructure to macroscopic strength. Results show that GO compensates for the early strength loss caused by SF and further amplifies long-term gains by accelerating hydration and promoting gel continuity. SF reduces total porosity through filler and pozzolanic reactions, while GO dramatically increases geometric complexity of pores, producing the highest fractal dimension and the most refined pore structure in the matrix. Critically, the proposed log–log interaction model demonstrates that compressive strength is jointly controlled by porosity and fractal dimension, rather than porosity alone. Higher fractal dimension intensifies strength gains in low-porosity matrices by reflecting improved pore connectivity control and energy-dissipation pathways. This establishes fractal dimension as a powerful, mechanistically interpretable index for predicting performance and guiding structural design in SF–GO modified cementitious composites. Full article
(This article belongs to the Section Engineering)
22 pages, 15671 KB  
Article
Adsorption of Oxytetracycline Hydrochloride by Iron-Doped Sodium Alginate Gel Composite Biochar Microspheres: Performance and Mechanism
by Rong Chen, Jianlin Zhou, Weiyin Liu, Renjian Deng, Lingling Wang, Xin Lu, Zhang Chen, Guoliang Chen and Zhixian Li
Gels 2026, 12(5), 360; https://doi.org/10.3390/gels12050360 - 26 Apr 2026
Viewed by 244
Abstract
Conventional powdered biochar encounters severe bottlenecks in practical water treatment, such as difficult separation, easy loss, and potential secondary pollution. This work aimed to develop recyclable and high-performance adsorbents by preparing iron-doped biochar/sodium alginate composite microspheres (BC/MBC500-ALF) through Fe3+ cross-linking. Using corn [...] Read more.
Conventional powdered biochar encounters severe bottlenecks in practical water treatment, such as difficult separation, easy loss, and potential secondary pollution. This work aimed to develop recyclable and high-performance adsorbents by preparing iron-doped biochar/sodium alginate composite microspheres (BC/MBC500-ALF) through Fe3+ cross-linking. Using corn stalk biochar and KMnO4-modified biochar as adsorbent components and sodium alginate (SA) as a green shaping matrix, SA formed a stable egg-box hydrogel network to convert powdered biochar into uniform microspheres. Batch adsorption experiments revealed that the optimal pH for oxytetracycline (OTC) adsorption was 9, with adsorption capacities of 136.28 mg/g for BC500-ALF and 182.91 mg/g for MBC500-ALF. Kinetic analysis showed that BC500-ALF followed pseudo-first-order kinetics (R2 = 0.983) dominated by physisorption, while MBC500-ALF fitted pseudo-second-order kinetics (R2 = 0.994) dominated by chemisorption. The maximum Langmuir adsorption capacities at 308 K were 220.75 mg/g and 495.05 mg/g, respectively. Thermodynamic parameters confirmed a spontaneous and endothermic process. The adsorption mechanisms involved hydrogen bonding, π–π stacking, electrostatic attraction, metal-bridging complexation, and Fe–Mn oxide-mediated redox reactions. SA exerted dual functions in structure stabilization and adsorption enhancement. This composite provides an efficient and eco-friendly approach for tetracycline antibiotic pollution control in aqueous environments. Full article
(This article belongs to the Special Issue Research on Gel Materials for Wastewater Treatment)
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21 pages, 5265 KB  
Article
Assessing Natural Fillers as Substitutes for Glass Fibers in Polyamide 6 Composites for Large-Format Additive Manufacturing
by Alessandro Sorze, Francesco Valentini, Sofia Santi, Matteo Perini, Nicole Soligo, Mauro Buccella, Laura Pasquardini and Andrea Dorigato
Polymers 2026, 18(9), 1049; https://doi.org/10.3390/polym18091049 - 26 Apr 2026
Viewed by 591
Abstract
This work investigated the potential of different natural fillers, i.e., clay, calcium carbonate, and silica, as sustainable alternatives to glass fibers (GFs) in polyamide 6 (PA6) for Large-Format Additive Manufacturing (LFAM) applications in order to guarantee the chemical recyclability of the produced materials. [...] Read more.
This work investigated the potential of different natural fillers, i.e., clay, calcium carbonate, and silica, as sustainable alternatives to glass fibers (GFs) in polyamide 6 (PA6) for Large-Format Additive Manufacturing (LFAM) applications in order to guarantee the chemical recyclability of the produced materials. Specifically, PA6-based composites containing ≤ 10 wt% natural fillers were compared with a conventional system (30 wt% GF-reinforced PA6) from rheological, morphological and thermo-mechanical perspectives. Rheological analysis showed that silica- and clay-filled samples displayed similar rheological response to the GF-filled reference due to their large particle size. Thermal analyses revealed a slight increase in crystallinity (up to 32%) for filled samples, indicating a potential nucleating effect of the natural fillers. Calcium carbonate-filled composites achieved thermal conductivity values comparable to the GF-filled reference (≥0.42 W/mK) indicating a high heat dissipation capability during printing operations. Morphological analysis performed on preliminary LFAM components revealed satisfactory printing quality and good filler dispersion. Flexural tests showed that silica and calcium carbonate could provide a balanced mechanical response, thereby reducing the anisotropy of printed components. These results demonstrated that the addition of suitable natural fillers at limited concentrations (≤10 wt%) can represent a lightweight and eco-sustainable alternative to GF reinforcement in LFAM applications. Full article
(This article belongs to the Special Issue Polymeric Materials and Their Application in 3D Printing, 3rd Edition)
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31 pages, 6921 KB  
Article
RSM-Based Modelling and Optimization of the Synergistic Effects of Waste Tyre Metal Fibre on the Electrical Resistivity and Mechanical Properties of Asphalt Mixes
by Arsalaan Khan Yousafzai, Muhammad Imran Khan, Mohamed Mubarak Abdul Wahab, Jacob Adedayo Adedeji, Xoliswa Evelyn Feikie and Nura Shehu Aliyu Yaro
Polymers 2026, 18(9), 1042; https://doi.org/10.3390/polym18091042 - 25 Apr 2026
Viewed by 617
Abstract
The disposal of waste tyres presents a significant environmental challenge, necessitating sustainable, high-value recycling solutions. This study explores the incorporation of waste tyre metal fibre (WTMF) into hot mix asphalt (HMA) to enhance mechanical performance while reducing its electrical resistivity as well as [...] Read more.
The disposal of waste tyres presents a significant environmental challenge, necessitating sustainable, high-value recycling solutions. This study explores the incorporation of waste tyre metal fibre (WTMF) into hot mix asphalt (HMA) to enhance mechanical performance while reducing its electrical resistivity as well as the landfill burden. The primary goal of this research is to apply response surface methodology (RSM) to experimental data for modelling and optimizing WTMF-modified HMA mixes by capturing the coupled effects of fibre reinforcement and binder content on mechanical and functional performance. The microstructural characteristics of WTMF were examined using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD). WTMF-modified mixes containing five WTMF dosages (from 0% to 1.50%) and bitumen contents from 4% to 6% were prepared and tested in the laboratory. The resulting dataset was used for RSM modelling, with WTMF and bitumen contents as input factors and Marshall stability, flow, porosity, and electrical resistivity as response variables. The central composite design (CCD) technique was employed to quantify interaction effects and to identify statistically significant trends. The developed models were validated using statistical indicators, and optimal mixture compositions were determined and experimentally verified. Microstructural analysis revealed WTMF’s irregular, rough surface with microcracks and pits, aiding crack-bridging and stress transfer. RSM results indicated 0.71% WTMF and 5.1% bitumen as an optimal combination of factors. Furthermore, high R2 (>0.80) and adequate precision (>4.0) values from analysis of variance (ANOVA) underscore the significance of the proposed models, revealing a robust correlation between experimental and predicted data. This study demonstrated WTMF’s potential to be used in conventional HMA mixes, offering a sustainable recycling pathway for waste tyres. Full article
(This article belongs to the Special Issue Polymer Composites in Construction Materials)
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