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Search Results (142)

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Keywords = clogging potential

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15 pages, 2134 KiB  
Article
Integrated Characterization of Sediments Contaminated by Acid Mine Drainage: Mineralogical, Magnetic, and Geochemical Properties
by Patrícia Gomes, Teresa Valente and Eric Font
Minerals 2025, 15(8), 786; https://doi.org/10.3390/min15080786 - 26 Jul 2025
Viewed by 206
Abstract
Acid mine drainage, a consequence of exposure of sulfide mining waste to weathering processes, results in significant water, sediment, and soil contamination. This contamination results in acidophilic ecosystems, with low pH values and elevated concentrations of sulfate and potentially toxic elements. The São [...] Read more.
Acid mine drainage, a consequence of exposure of sulfide mining waste to weathering processes, results in significant water, sediment, and soil contamination. This contamination results in acidophilic ecosystems, with low pH values and elevated concentrations of sulfate and potentially toxic elements. The São Domingos mine, an abandoned site in the Iberian Pyrite Belt, lacks remediation measures and has numerous waste dumps, which are a major source of contamination to local water systems. Therefore, this study examines sediment accumulation in five mine dams along the São Domingos stream that traverses the entire mine complex. Decades of sediment and waste transport since mine closure have resulted in dam-clogging processes. The geochemical, mineralogical, and magnetic properties of the sediments were analyzed to evaluate the mineralogical controls on the mobilization of potentially toxic elements. The sediments are dominated by iron oxides, oxyhydroxides, and hydroxysulfates, with jarosite playing a key role in binding high concentrations of iron and toxic elements. However, no considerable correlation was found between potentially toxic elements and magnetic parameters, highlighting the complex behavior of these contaminants in acid mine drainage-affected systems. Full article
(This article belongs to the Section Environmental Mineralogy and Biogeochemistry)
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18 pages, 11724 KiB  
Article
Hydrogen–Rock Interactions in Carbonate and Siliceous Reservoirs: A Petrophysical Perspective
by Rami Doukeh, Iuliana Veronica Ghețiu, Timur Vasile Chiș, Doru Bogdan Stoica, Gheorghe Brănoiu, Ibrahim Naim Ramadan, Ștefan Alexandru Gavrilă, Marius Gabriel Petrescu and Rami Harkouss
Appl. Sci. 2025, 15(14), 7957; https://doi.org/10.3390/app15147957 - 17 Jul 2025
Viewed by 731
Abstract
Underground hydrogen storage (UHS) in carbonate and siliceous formations presents a promising solution for managing intermittent renewable energy. However, experimental data on hydrogen–rock interactions under representative subsurface conditions remain limited. This study systematically investigates mineralogical and petrophysical alterations in dolomite, calcite-rich limestone, and [...] Read more.
Underground hydrogen storage (UHS) in carbonate and siliceous formations presents a promising solution for managing intermittent renewable energy. However, experimental data on hydrogen–rock interactions under representative subsurface conditions remain limited. This study systematically investigates mineralogical and petrophysical alterations in dolomite, calcite-rich limestone, and quartz-dominant siliceous cores subjected to high-pressure hydrogen (100 bar, 70 °C, 100 days). Distinct from prior research focused on diffraction peak shifts, our analysis prioritizes quantitative changes in mineral concentration (%) as a direct metric of reactivity and structural integrity, offering more robust insights into long-term storage viability. Hydrogen exposure induced significant dolomite dissolution, evidenced by reduced crystalline content (from 12.20% to 10.53%) and accessory phase loss, indicative of partial decarbonation and ankerite-like formation via cation exchange. Conversely, limestone exhibited more pronounced carbonate reduction (vaterite from 6.05% to 4.82% and calcite from 2.35% to 0%), signaling high reactivity, mineral instability, and potential pore clogging from secondary precipitation. In contrast, quartz-rich cores demonstrated exceptional chemical inertness, maintaining consistent mineral concentrations. Furthermore, Brunauer–Emmett–Teller (BET) surface area and Barrett–Joyner–Halenda (BJH) pore distribution analyses revealed enhanced porosity and permeability in dolomite (pore volume increased >10×), while calcite showed declining properties and quartz showed negligible changes. SEM-EDS supported these trends, detailing Fe migration and textural evolution in dolomite, microfissuring in calcite, and structural preservation in quartz. This research establishes a unique experimental framework for understanding hydrogen–rock interactions under reservoir-relevant conditions. It provides crucial insights into mineralogical compatibility and structural resilience for UHS, identifying dolomite as a highly promising host and highlighting calcitic rocks’ limitations for long-term hydrogen containment. Full article
(This article belongs to the Topic Exploitation and Underground Storage of Oil and Gas)
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20 pages, 2869 KiB  
Article
Influence of Polyester and Denim Microfibers on the Treatment and Formation of Aerobic Granules in Sequencing Batch Reactors
by Victoria Okhade Onyedibe, Hassan Waseem, Hussain Aqeel, Steven N. Liss, Kimberley A. Gilbride, Roxana Sühring and Rania Hamza
Processes 2025, 13(7), 2272; https://doi.org/10.3390/pr13072272 - 16 Jul 2025
Viewed by 461
Abstract
This study examines the effects of polyester and denim microfibers (MFs) on aerobic granular sludge (AGS) over a 42-day period. Treatment performance, granulation, and microbial community changes were assessed at 0, 10, 70, 210, and 1500 MFs/L. Reactors with 70 MFs/L achieved rapid [...] Read more.
This study examines the effects of polyester and denim microfibers (MFs) on aerobic granular sludge (AGS) over a 42-day period. Treatment performance, granulation, and microbial community changes were assessed at 0, 10, 70, 210, and 1500 MFs/L. Reactors with 70 MFs/L achieved rapid granulation and showed improved settling by day 9, while 0 and 10 MFs/L reactors showed delayed granule formation, which was likely due to limited nucleation and weaker shear conditions. Severe clogging and frequent maintenance occurred at 1500 MFs/L. Despite > 98% MF removal in all reactors, treatment performance declined at higher MF loads. Nitrogen removal dropped from 93% to 68%. Phosphate removal slightly increased in reactors with no or low microfiber loads (96–99%), declined in reactors with 70 or 210 MFs/L (92–91%, 89–88%), and dropped significantly in the reactor with1500 MFs/L (86–70%, p < 0.05). COD removal declined with increasing MF load. Paracoccus (denitrifiers) dominated low-MF reactors; Acinetobacter (associated with complex organic degradation) and Nitrospira (nitrite-oxidizing genus) were enriched at 1500 MFs/L. Performance decline likely stemmed from nutrient transport blockage and toxic leachates, highlighting the potential threat of MFs to wastewater treatment and the need for upstream MF control. Full article
(This article belongs to the Special Issue State-of-the-Art Wastewater Treatment Techniques)
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18 pages, 4528 KiB  
Article
Behavior of Aqueous Medicated Inks on Porous Tablet Surfaces
by Krisztina Ludasi, Anna Sass, Katalin Kristó, András Kelemen, Klára Pintye-Hódi and Tamás Sovány
Pharmaceutics 2025, 17(7), 908; https://doi.org/10.3390/pharmaceutics17070908 - 14 Jul 2025
Viewed by 296
Abstract
Background/Objectives: Although technology has progressed and novel dosage forms have been developed, tablets are still the most used form of medication. However, the present manufacturing methods of these oral solid dosage forms offer limited capacity for personalized treatment and adaptable dosing. Personalized therapy, [...] Read more.
Background/Objectives: Although technology has progressed and novel dosage forms have been developed, tablets are still the most used form of medication. However, the present manufacturing methods of these oral solid dosage forms offer limited capacity for personalized treatment and adaptable dosing. Personalized therapy, with a few exceptions, is not yet a part of routine clinical practice. Drug printing could be a possible approach to increase the use of personalized therapy. The aim of this work was to investigate the role of surface tension and the viscosity of inks in the formation of the printing pattern and to investigate how the porosity of substrate tablets influences the behavior of inks on the surface. Methods: Spray-dried mannitol served as a binder and filler, while magnesium stearate functioned as a lubricant in the preparation of substrate tablets. Brilliant Blue dye was a model “drug”. The ink formulation was applied to the substrates in three varying quantities. Results: Increasing the viscosity enhanced the drug content, potentially improving printing speed and pattern accuracy. However, it negatively impacted the dosing accuracy due to nozzle clogging and prolonged drying time. Viscosity had a significantly higher impact on the ink behavior than surface tension. Lowering the surface tension improved the dosing accuracy and reduced the drying time but resulted in smaller drop sizes and decreases in pattern accuracy. Reducing the substrate porosity led to longer drying times and diminished pattern accuracy. Conclusions: A target surface tension of around 30 mN/m is suggested for inkjet printing. It is necessary to further investigate the applicability of the technology with solutions of inks with high viscosity and low surface tension, including the API. Full article
(This article belongs to the Section Pharmaceutical Technology, Manufacturing and Devices)
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16 pages, 1889 KiB  
Article
Experimental Evaluation of the Sustainable Performance of Filtering Geotextiles in Green Roof Systems: Tensile Properties and Surface Morphology After Long-Term Use
by Olga Szlachetka, Joanna Witkowska-Dobrev, Anna Baryła and Marek Dohojda
Sustainability 2025, 17(14), 6242; https://doi.org/10.3390/su17146242 - 8 Jul 2025
Viewed by 308
Abstract
Green roofs are increasingly being adopted as sustainable, nature-based solutions for managing urban stormwater, mitigating the urban heat island effect, and saving energy in buildings. However, the long-term performance of their individual components—particularly filter geotextiles—remains understudied, despite their critical role in maintaining system [...] Read more.
Green roofs are increasingly being adopted as sustainable, nature-based solutions for managing urban stormwater, mitigating the urban heat island effect, and saving energy in buildings. However, the long-term performance of their individual components—particularly filter geotextiles—remains understudied, despite their critical role in maintaining system functionality. The filter layer, responsible for preventing clogging of the drainage layer with fine substrate particles, directly affects the hydrological performance and service life of green roofs. While most existing studies focus on the initial material properties, there is a clear gap in understanding how geotextile filters behave after prolonged exposure to real-world environmental conditions. This study addresses this gap by assessing the mechanical and structural integrity of geotextile filters after five years of use in both extensive and intensive green roof systems. By analyzing changes in surface morphology, microstructure, and porosity through tensile strength tests, digital imaging, and scanning electron microscopy, this research offers new insights into the long-term performance of geotextiles. Results showed significant retention of tensile strength, particularly in the machine direction (MD), and a 56% reduction in porosity, which may affect filtration efficiency. Although material degradation occurs, some geotextiles retain their structural integrity over time, highlighting their potential for long-term use in green infrastructure applications. This research emphasizes the importance of material selection, long-term monitoring, and standardized evaluation techniques to ensure the ecological and functional resilience of green roofs. Furthermore, the findings contribute to advancing knowledge on the durability and life-cycle performance of filter materials, promoting sustainability and longevity in urban green infrastructure. Full article
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19 pages, 4761 KiB  
Article
An Open-Type Crossflow Microfluidic Chip for Deformable Droplet Separation Driven by a Centrifugal Field
by Zekun Li, Yongchao Cai, Xiangfu Wei, Cuimin Sun, Wenshen Luo and Hui You
Micromachines 2025, 16(7), 774; https://doi.org/10.3390/mi16070774 - 30 Jun 2025
Viewed by 283
Abstract
This study presents an innovative wedge-shaped inlet weir-type microfluidic chip designed to address common issues of clogging and inefficiency in microfiltration processes. Driven solely by centrifugal force, the chip integrates a crossflow separation mechanism and enables selective droplet sorting based on size, without [...] Read more.
This study presents an innovative wedge-shaped inlet weir-type microfluidic chip designed to address common issues of clogging and inefficiency in microfiltration processes. Driven solely by centrifugal force, the chip integrates a crossflow separation mechanism and enables selective droplet sorting based on size, without the need for external pumps. Fabricated from PMMA, the device features a central elliptical chamber, a wedge-shaped inlet, and spiral microchannels. These structures leverage shear stress and Dean vortices under centrifugal fields to achieve high-throughput separation of droplets with different diameters. Using water-in-oil emulsions as a model system, we systematically investigated the effects of geometric parameters and rotational speed on separation performance. A theoretical model was developed to derive the critical droplet size based on force balance, accounting for centrifugal force, viscous drag, pressure differentials, and surface tension. Experimental results demonstrate that the chip can effectively separate droplets ranging from 0 to 400 μm in diameter at 200 rpm, achieving a sorting efficiency of up to 72% and a separation threshold (cutoff accuracy) of 98.2%. Fluorescence analysis confirmed the absence of cross-contamination during single-chip operation. This work offers a structure-guided, efficient, and contamination-free droplet sorting strategy with broad potential applications in biomedical diagnostics and drug screening. Full article
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24 pages, 7564 KiB  
Article
Macro- and Micro-Behavior of Suffusion Under Cyclic Hydraulic Loading: Transparent Soil Experiments and DEM Simulation
by Bo Huang, Xin Zhao, Chang Guo and Linfeng Cao
Water 2025, 17(13), 1894; https://doi.org/10.3390/w17131894 - 25 Jun 2025
Viewed by 302
Abstract
Cyclic hydraulic loading frequently affects embankment dams during reservoir regulation, tidal fluctuations, and intense rainfall. It potentially worsens fine particle migration during internal erosion and increases dam failure risks. This study is the first to systematically explore the influence of cyclic hydraulic loading [...] Read more.
Cyclic hydraulic loading frequently affects embankment dams during reservoir regulation, tidal fluctuations, and intense rainfall. It potentially worsens fine particle migration during internal erosion and increases dam failure risks. This study is the first to systematically explore the influence of cyclic hydraulic loading on the critical hydraulic gradient (icr) of gap-graded soils, providing new insights into suffusion behavior. Transparent soil experiments, which enable direct observation of soil structural evolution, are combined with coupled DEM–Darcy simulations that offer microscopic mechanical insights, marking the first integrated use of these two approaches to investigate suffusion behavior. To quantify fine particle migration, we propose a novel modified grayscale threshold segmentation (MGTS) method for analyzing cross-sectional images captured during transparent soil experiments. The results from both methods show consistency in fine particle migration, clogging formation, and failure, with differences in permeability and icr remaining within acceptable limits. Fine particle content significantly influences the post-cyclic icr of internally unstable soils. For soils with lower fine particle content (15%), icr increases after cyclic hydraulic loading and rises with the mean hydraulic gradient during cycling. Conversely, soils with higher fine particle content (20%) exhibit a decrease in post-cyclic icr. This behavior is explained by changes in the average contact force between fine particles (Fff) observed in DEM simulations. Full article
(This article belongs to the Section Soil and Water)
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17 pages, 5851 KiB  
Article
Laboratory Test of Industrial Waste Mud Treated by the Flocculation-Vacuum-Curing Integrated Method: Deep Dehydration and Preparation of Geopolymer Fluid Solidified Soil
by Jing Ye, Jingwei Zhang, Peng Zhang, Jia Li and Shanlin Yi
Materials 2025, 18(13), 2961; https://doi.org/10.3390/ma18132961 - 23 Jun 2025
Viewed by 309
Abstract
Resource reutilization of industrial waste mud has encountered challenges due to its high water content, enhanced fluidity, and inherent difficulty in segregating mud and water phases. The author first screened out efficient flocculants through flocculation dehydration tests and then adopted the technology of [...] Read more.
Resource reutilization of industrial waste mud has encountered challenges due to its high water content, enhanced fluidity, and inherent difficulty in segregating mud and water phases. The author first screened out efficient flocculants through flocculation dehydration tests and then adopted the technology of vacuum filtration combined with electroosmosis dehydration to conduct deep dehydration of waste mud. Among them, the independently designed vacuum filtration electroosmosis system effectively solves the problems of easy clogging and bending of the traditional system. On this basis, geopolymer fluid solidified soil was prepared using dehydrated mud, furnace slag, and fly ash as raw materials, and the influencing factors of its long-term service performance were studied. It was confirmed that the efficient treatment capacity of the combined dehydration technology for industrial waste mud, and the geopolymer fluid solidified soil prepared from dehydrated mud has engineering application potential. This research provides a reference for the resource utilization of industrial waste mud. Full article
(This article belongs to the Special Issue Research on Alkali-Activated Materials (Second Edition))
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19 pages, 7297 KiB  
Article
Investigation on Designing and Development of a Selective Laser Melting Manufactured Gas Turbine Blade—Proof-of-Concept
by Mihaela Raluca Condruz, Tiberius Florian Frigioescu, Gheorghe Matache, Adina Cristina Toma and Teodor Adrian Badea
Inventions 2025, 10(3), 36; https://doi.org/10.3390/inventions10030036 - 15 May 2025
Viewed by 630
Abstract
In this study, a conceptual turbine blade model with internal cooling channels was designed and fabricated using the selective laser melting (SLM) process. The optimal manufacturing orientation was evaluated through simulations, and the results indicated that vertical orientation yielded the best outcomes, minimizing [...] Read more.
In this study, a conceptual turbine blade model with internal cooling channels was designed and fabricated using the selective laser melting (SLM) process. The optimal manufacturing orientation was evaluated through simulations, and the results indicated that vertical orientation yielded the best outcomes, minimizing support material usage and distortion despite increased manufacturing time. Two configurations were produced, namely, an entire-turbine blade model and a cross-sectional model. Non-destructive analyses, including 3D laser scanning for dimensional accuracy, surface roughness measurements, and liquid penetrant testing, were conducted. Visual inspection revealed manufacturing limitations, particularly in the cooling channels at the leading and trailing edges. The trailing edge was too thin to accommodate the 0.5 mm channel diameter, and the channels in the leading edge were undersized and potentially clogged with unmelted powder. The dimensional deviations were within the acceptable limits for the SLM-fabricated metal parts. The surface roughness measurements were aligned with the literature values for metal additive manufacturing. Liquid penetrant testing confirmed the absence of cracks, pores, and lack-of-fusion defects. The SLM is a viable manufacturing process for turbine blades with internal cooling channels; however, significant attention should be paid to the design of additive manufacturing conditions to obtain the best results after manufacturing. Full article
(This article belongs to the Section Inventions and Innovation in Advanced Manufacturing)
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21 pages, 14985 KiB  
Article
The Fate and Clogging Mechanisms of Suspended Particles in Natural Biofilm-Coated Porous Media
by Huan Wang, Junjie Wu, Dengbo Yang, Yudao Chen and Yuan Xia
Water 2025, 17(10), 1480; https://doi.org/10.3390/w17101480 - 14 May 2025
Viewed by 543
Abstract
Managed aquifer recharge (MAR) is widely used globally. However, clogging events remain a major obstacle to long-term operations. This study investigated the effects of natural biofilms on the migration and deposition of suspended particles (SPs) at varying concentrations using column experiments and multiple [...] Read more.
Managed aquifer recharge (MAR) is widely used globally. However, clogging events remain a major obstacle to long-term operations. This study investigated the effects of natural biofilms on the migration and deposition of suspended particles (SPs) at varying concentrations using column experiments and multiple analytical methods. At 74 h, the K′ in the high-concentration group (HT) with biofilm coating decreased by 77.3%, while, in the high-concentration group (HTCK) without biofilm coating, the K′ decreased by 68.5%. Within the same recharge time, the K′ in the medium-concentration group without biofilm coating decreased by 59.9%. The results show that the biofilm covering the porous medium promotes the clogging of suspended particles. Compared with the high-concentration group, the development of porous medium blockage was slower in the low-concentration suspended particle group. SEM and CT analyses revealed that the biofilms altered the surface roughness of the porous media, thereby promoting SP deposition. The study also confirmed that the interactions between SPs and biofilms in recharge water, including electrostatic interactions, hydrophobic interactions, and extracellular polymer flocculation, collectively exacerbated the clogging process in MAR. XDLVO analysis indicated that the biofilm-coated porous media reduced the electrostatic interaction potential energy and energy barrier between SPs and quartz sand, thereby facilitating kaolin deposition in saturated porous media. Correlation and significance analyses identified hydrophobic interactions as the primary mechanism driving SP–biofilm combined with clogging. Moreover, the reduced SP concentrations in the recharge water increased the SP migration distance in porous media, slowing the clogging progression in low-SP groups. These findings offer valuable insights into the prevention and management of MAR clogging caused by the coexistence of biofilms and SPs. Full article
(This article belongs to the Section Hydrogeology)
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23 pages, 5225 KiB  
Article
Community Characteristics and Potential Risk of Nekton in Waters Adjacent to Ningde Nuclear Power Plant in Fujian, China
by Wen Huang, Biqi Zheng, Dong Wen, Feipeng Wang, Lijing Fan, Zefeng Yu, Wei Liu and Shuang Zhao
Biology 2025, 14(5), 481; https://doi.org/10.3390/biology14050481 - 27 Apr 2025
Cited by 1 | Viewed by 591
Abstract
The impact of bio-invasions and abnormal aggregations of marine life on the safety of cooling water systems in coastal nuclear power plants (NPPs) is significant and cannot be overlooked. In this study, we conducted 12 consecutive monthly surveys from September 2022 to August [...] Read more.
The impact of bio-invasions and abnormal aggregations of marine life on the safety of cooling water systems in coastal nuclear power plants (NPPs) is significant and cannot be overlooked. In this study, we conducted 12 consecutive monthly surveys from September 2022 to August 2023 in the waters near Ningde NPP in Fujian, China, focusing on nekton species composition, dominant species, abundance, biomass, and diversity indices. We conducted statistical analyses to examine potential correlations between the community structure of these organisms and environmental factors. We recorded 120 species of nekton that belonged to 20 orders, 57 families, and 92 genera, including 72 species of fish, 23 species of shrimp, 19 species of crabs, and 6 species of cephalopods. Pearson and redundancy analyses showed that pH, DIP, and inorganic nitrogen were the main environmental factors driving the observed temporal changes in the nekton community structure in the seawater intake area. We also found that May to October is the peak period for nekton abundance and biomass, and during this time, there is a high risk of nekton blocking the cooling water system of the NPP. These results are of practical significance for NPP managers to prevent and control the clogging of the cooling water system by marine organisms, and the diversity and abundance data provide a theoretical basis for bioecological restoration and management of the area around the Ningde NPP. Full article
(This article belongs to the Special Issue Advances in Aquatic Ecological Disasters and Toxicology)
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15 pages, 2921 KiB  
Article
Application of Inertial Microfluidics for Isolation and Removal of Round Spermatids from a Spermatogenic Cell Sample to Assist In-Vitro Human Spermatogenesis
by Sabin Nepal, Joey Casalini, Alex Jafek and Bruce Gale
Micromachines 2025, 16(5), 500; https://doi.org/10.3390/mi16050500 - 25 Apr 2025
Viewed by 576
Abstract
In-vitro spermatogenesis holds great potential in addressing male infertility, yet one of the main challenges is separating round spermatids from other germ cells in spermatogonial stem cell cultures. STA-PUT, a method based on velocity sedimentation, has been extensively tested for this application. Though [...] Read more.
In-vitro spermatogenesis holds great potential in addressing male infertility, yet one of the main challenges is separating round spermatids from other germ cells in spermatogonial stem cell cultures. STA-PUT, a method based on velocity sedimentation, has been extensively tested for this application. Though somewhat effective, it requires bulky, expensive equipment and significant time. In contrast, the method of inertial microfluidics offers a compact, cost-effective, and faster alternative. In this study, we designed, fabricated, and tested a microfluidic spiral channel for isolating round spermatids and purifying spermatogenic cells. A commercially available spiral device close to the calculated specifications was tested for rapid prototyping, achieving 79% purity for non-spermatid cells in a single pass, with ability to achieve higher purity through repeated passes. However, the commercial device’s narrow outlets caused clogging, prompting the fabrication of a custom polydimethylsiloxane device matching the calculated specifications. This custom device demonstrated significant improvements, achieving 86% purity in a single pass compared to STA-PUT’s 38%, and that without any clogging issues. Further purification could be attained by repeated passes, as shown in earlier studies. This work underscores the efficacy of inertial microfluidics for efficient, high-purity cell separation, with the potential to revolutionize workflows in in-vitro spermatogenesis research. Full article
(This article belongs to the Special Issue Application of Microfluidic Technology in Biology)
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37 pages, 37848 KiB  
Article
3D-Printed Lightweight Foamed Concrete with Dispersed Reinforcement
by Magdalena Rudziewicz, Adam Hutyra, Marcin Maroszek, Kinga Korniejenko and Marek Hebda
Appl. Sci. 2025, 15(8), 4527; https://doi.org/10.3390/app15084527 - 19 Apr 2025
Viewed by 618
Abstract
This study investigates the influence of various reinforcing fibers, including coconut, basalt, glass, merino wool, and polypropylene, on the properties and processability of cementitious mixtures, with a particular emphasis on their application in 3D printing. The incorporation of fibers at a concentration of [...] Read more.
This study investigates the influence of various reinforcing fibers, including coconut, basalt, glass, merino wool, and polypropylene, on the properties and processability of cementitious mixtures, with a particular emphasis on their application in 3D printing. The incorporation of fibers at a concentration of 1 wt.% was found to significantly hinder the printing process. Specifically, certain fibers, such as polypropylene, rendered extrusion impractical due to nozzle clogging. However, reducing the fiber content to 0.5 wt.% improved material flowability and minimized structural defects during printing. Fiber selection, in addition to its impact on mechanical properties, plays a crucial role in determining overall process efficiency. Mixtures incorporating coal slag as a dense filler, combined with stiff fibers such as basalt or glass, exhibited the highest flexural strength. Moreover, the inclusion of merino wool fibers enhanced the flexural performance of fly ash-based mixtures, achieving strength levels comparable to or exceeding those of stiffer fibers. These findings contribute to the advancement of sustainable construction practices. Notably, samples produced via 3D printing consistently demonstrated higher flexural strength than those fabricated using traditional molding techniques. This enhancement is attributed to microstructural modifications induced by the layer-by-layer deposition process. Depending on the sample composition and the type of reinforcing fiber, water absorption behavior varied significantly. Merino wool and coconut fibers exhibited the highest water absorption due to their hydrophilic nature and capillary action, particularly in 3D-printed samples with open-pore structures. In contrast, glass and basalt fibers, characterized by their higher density and hydrophobicity, exhibited lower water absorption levels. These results underscore the importance of optimizing fiber type, concentration, and processing methodologies to achieve tailored performance in fiber-reinforced cementitious mixtures. Such optimizations align with the principles of sustainable development and hold significant potential for advancing 3D-printed construction applications Full article
(This article belongs to the Special Issue Development and Application of Innovative Construction Materials)
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16 pages, 10413 KiB  
Article
Microstructural Analysis of Sand Reinforced by EICP Combined with Glutinous Rice Slurry Based on CT Scanning
by Jianye Wang, Xiao Li, Liyun Peng, Jin Zhang, Shuang Lu and Xintao Du
Materials 2025, 18(7), 1563; https://doi.org/10.3390/ma18071563 - 30 Mar 2025
Viewed by 506
Abstract
Sandy soils are prone to engineering issues due to their high permeability and low cohesion in the natural environment. Therefore, eco-friendly reinforcement techniques are required for projects such as subgrade filling and soft soil foundation reinforcement to enhance their performance. This study proposes [...] Read more.
Sandy soils are prone to engineering issues due to their high permeability and low cohesion in the natural environment. Therefore, eco-friendly reinforcement techniques are required for projects such as subgrade filling and soft soil foundation reinforcement to enhance their performance. This study proposes a synergistic reinforcement method that combines Enzyme-Induced Calcium Carbonate Precipitation with Glutinous rice slurry (G-EICP). The macroscopic mechanical properties and pore structure evolution of reinforced sand were systematically investigated through triaxial permeability tests, unconfined compressive strength (UCS) tests, and microstructural characterization based on Scanning Electron Microscope (SEM) and Micro- Computed Tomography (CT) tests. The results indicate that when the glutinous rice slurry volume ratio (VG) reaches 10%, the UCS of G-EICP-reinforced soil peaks at 449.2 kPa. The permeability coefficient decreases significantly with increasing relative density (Dr), VG, confining pressure (σ3), and seepage pressure (p). Microstructural analysis reveals that glutinous rice slurry may promote calcium carbonate crystal growth, potentially by providing nucleation sites, establishing a dual mechanism of skeleton enhancement and pore-throat clogging. The increased incorporation of glutinous rice slurry reduces the number of connected pores, lowers the coordination number, and elevates tortuosity, thereby inducing marked enhancements in both the strength and permeability of the treated soil compared to plain soil. Full article
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20 pages, 6711 KiB  
Article
Modeling and Simulation of a Real Lime Kiln Plant to Understand Ring Formation Phenomena
by Rui Neves-Silva, Paulo Pina and Joaquim Belfo
Processes 2025, 13(4), 1022; https://doi.org/10.3390/pr13041022 - 29 Mar 2025
Viewed by 815
Abstract
This paper presents a study on the ring formation phenomenon in lime kilns using simulation. The research focuses on the chemical recovery cycle integrated into the pulp production process at a pulp mill, with particular emphasis on the calcium cycle within the lime [...] Read more.
This paper presents a study on the ring formation phenomenon in lime kilns using simulation. The research focuses on the chemical recovery cycle integrated into the pulp production process at a pulp mill, with particular emphasis on the calcium cycle within the lime kilns. Lime kilns are critical components, as their unavailability can significantly impact the overall cost-effectiveness of the facility. The calcination of lime sludge occurs in a rotary kiln, where calcium carbonate in the lime sludge is converted into calcium oxide (lime). Under certain conditions, material can progressively accumulate, leading to ring formation and eventual kiln clogging, resulting in operational downtime. To investigate this issue, the authors developed a physics-based model using a finite-dimensional, one-dimensional approach that considers only longitudinal variation. Several approximations were made to maintain a reasonable simulation time without compromising accuracy. Simulations based on real operational data identified fluctuations in fuel flow rate and sulfur content from non-condensable gases as key contributors to ring formation. The results showed that these fluctuations caused instability in the temperature profiles of the solids and gas beds, leading to periods of cooling before the lime sludge reaches the outlet to the coolers. This cooling promotes the recarbonation of lime and, consequently, the formation of rings. The findings highlight that stabilizing fuel flow and managing sulfur content could mitigate ring formation and improve kiln efficiency. The developed model provides a valuable tool for predictive analysis and process optimization, potentially supporting the development of a digital twin to enhance real-time monitoring and operational control. Full article
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